CN207104334U - A kind of busbar automatic moulding streamline - Google Patents

A kind of busbar automatic moulding streamline Download PDF

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Publication number
CN207104334U
CN207104334U CN201720924399.1U CN201720924399U CN207104334U CN 207104334 U CN207104334 U CN 207104334U CN 201720924399 U CN201720924399 U CN 201720924399U CN 207104334 U CN207104334 U CN 207104334U
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China
Prior art keywords
conveyer belt
leveling apparatus
flat
microswitch
roller
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CN201720924399.1U
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Inventor
郭志猛
郭柳
郑仕杰
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Jin Cheng Power Equipment Co Ltd Of Zhangzhou City
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Jin Cheng Power Equipment Co Ltd Of Zhangzhou City
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Abstract

Originally it is new to provide a kind of busbar automatic moulding streamline, it is provided with straightening mechanism, cutting mechanism, punch mechanism, vertical bending press structure and flatting bending machine structure, adjacent mechanism will pass through logistics delivery associated therewith, material is respectively delivered into each organisation of working using material conveying mechanism to be processed, vertical curved or flat curved operation is carried out until being clamped to by six-joint robot on vertical bending press structure or flatting bending machine structure, compared with prior art, automaticity is high, realize production line balance, continuity is good, the production time can be greatly shortened, and the stability of the crudy of each mechanism can be ensured, ensure that material has excellent glacing flatness, shear dimensional accuracy and punching precision, with ensure it is vertical curved or it is flat it is curved after product there is excellent precision, make busbar closed seamless gap.

Description

A kind of busbar automatic moulding streamline
Technical field
Originally it is new to be related to field of machining, more particularly to a kind of busbar automatic moulding streamline.
Background technology
Busbar is exactly the connecting copper bar or aluminium of total system switch and the switch in each shunt circuit in electric cabinet in confession under directions electric system Insulation processing is done on row, surface, and main function is to do wire use.
Traditional technology is usually to have following drawback using traditional cutting technology processing bus duct product copper, the technique:1、 Processing end face is coarse, and burr is more, when section bar is surface-treated, easily scratches, and has a strong impact on its attractive in appearance and electric conductivity; Can not solve the adhesion problem of superficial layer simultaneously, the long-time reliability service of product can not be ensured;2nd, cutting output is big, causes type The waste of raw materials of material;3rd, end face is rectangular shaped, does not possess steering capability.The accurate of product is influenceed in system installation process Property abutting joint.
In order to overcome above mentioned problem, through there is technology to propose a kind of busbar numerical control production method, the implementation of the technique During be to use automatic feed mechanism and automatic handing system, avoid high temperature blank from not causing to hinder to operating personnel with this Evil, and can guarantee that the stability of product processing quality;But in actual production, also there is some deficiency in this mode, when Automaticity is low, needs manually to be straightened material before being processed, shears, the process such as punching, can not form one Process line is automated, second, flat curved or vertical curved precision is unstable, partly cause is because using artificial loading, is positioned During position is difficult to control, and material is handled in early stage and using artificial alignment punching etc., particularly it is straightened, alignment dynamics is not It is enough, and because treatment process early stage with equalling curved or vertical curved process is to separate progress, so material in course of conveying easily by Influenceed to external force and produce secondary deformation, the material after deformation then influences whether machining accuracy in vertical curved or flat curved processing.
Utility model content
In order to overcome above mentioned problem, this is new to provide that a kind of automaticity is high, and machining accuracy it is high busbar it is automatic Forming production line.
To achieve the above object, the technical scheme of this new offer is:
A kind of busbar automatic moulding streamline, by work flow respectively include straightening mechanism, cutting mechanism, punch mechanism, Vertical bending press structure and flatting bending machine structure, and through straightening mechanism, cutting mechanism, punch mechanism import and export material conveying mechanism;Institute The vertical bending press structure and flatting bending machine structure stated are arranged at the side of punch mechanism, and the side of vertical bending press structure and flatting bending machine structure is additionally provided with Six-joint robot.
Described material conveying mechanism includes frame, and first conveyer belt, the second conveyer belt and the 3rd conveying are set in frame Band;Described first conveyer belt is arranged on the side of straightening mechanism, and the discharge end of first conveyer belt connects with straightening mechanism.
Described straightening mechanism include smoothing frame, smoothing frame on be provided with leveling apparatus, lower leveling apparatus and Leveling apparatus and the first drive mechanism of lower leveling apparatus action, upper leveling apparatus are arranged on the upper of lower leveling apparatus in driving Side, the gap passed through for material is left between upper leveling apparatus and lower leveling apparatus;Described upper leveling apparatus and colonel paperback The side put is provided with charging aperture, and the opposite side of upper leveling apparatus and upper leveling apparatus is provided with discharging opening, and discharging opening is connected with The entrance point of second conveyer belt, the port of export of the second conveyer belt connect with the entrance point of cutting mechanism.
Described vertical bending press structure and flatting bending machine structure is respectively arranged with vertical bending mould, flat bending mold, and the side of vertical bending mould is set Vertical bending apparatus is equipped with, the side of flat bending mold is provided with flat bending apparatus;Described six-joint robot is arranged on vertical bending mould, flat curved Between mould and cutting mechanism port of export three so that six-joint robot can be by the paper material clamping on cutting mechanism to vertical curved mould On tool or flat bending mold.
Described upper leveling apparatus includes colonel's flat roller, and lower leveling apparatus includes lower smoothing roller, and colonel's flat roller is set Put in the top of lower smoothing roller, and colonel's flat roller and the lower smoothing interlaced setting of roller, colonel's flat roller and lower smoothing Gap is left between roller;The first described drive mechanism includes motor, motor by chain or belt with it is upper Smooth roller and lower smoothing roller drive connection;Described colonel's flat roller and the side of lower smoothing roller are provided with charging aperture, The port of export of first conveyer belt connects with the charging aperture.
Described cutting mechanism includes blank platform, positioner, chopper device and material-pulling device;Described blank platform is set On the port of export of the second conveyer belt, positioner is arranged on the side of blank platform, and described positioner includes locating support, The both sides of locating support one end are provided with extension edge, and location-plate is provided between extension edge, and location-plate, which is movably fixed on, to be prolonged Stretch on side, microswitch one is provided with locating support, microswitch one is relative with location-plate;Described chopper device includes Chopper and pressing table, chopper and pressing table are arranged at the top of blank platform, and the second driving gas is connected with described pressing table The piston rod of cylinder, chopper are connected with the piston rod of the 3rd drive cylinder, the startup electricity of the second drive cylinder and the 3rd drive cylinder Lu Junyu microswitches one connect;The head end of the chopper is provided with round end part, the side of blank platform is to should round end part Position is provided with pressure plare, and pressure plare bottom is provided with the second microswitch and the 3rd microswitch, the position of the pressure plare It is satisfied with:When chopper completely cuts through material, the round end part of chopper head end can contact with pressure plare, and force pressure plare to push; The second described microswitch is connected with the closing circuit of the second drive cylinder and the 3rd drive cylinder, and the 3rd microswitch is with pushing away Expect the start-up circuit connection of device;Described material-pulling device includes the 4th drive cylinder, and the 4th drive cylinder is arranged on blank platform On, the direction of action and the conveying direction of the second conveyer belt of the piston rod of the 4th drive cylinder are mutually perpendicular to.
The 3rd described conveyer belt is arranged on the side of blank platform, and the entrance point of the 3rd conveyer belt flushes with blank platform, and Third gear flitch is provided with the 3rd conveyer belt, the 4th microswitch, the 4th fine motion are provided with the head end of third gear flitch Switch is connected with the halt circuit of the 4th drive cylinder;The port of export of 3rd conveyer belt is provided with punch mechanism, punching The discharge end of mechanism is provided with code material platform.
Described first conveyer belt, the second conveyer belt and the 3rd conveyer belt is obliquely installed, first conveyer belt and The first striker plate and the second striker plate are provided with above two conveyer belts;The first conveyer belt, the second conveyer belt and the 3rd are defeated Send the bottom of band and the angle angle of horizontal plane is less than 60 °, the first striker plate, the second striker plate, third gear flitch are respectively with the One conveyer belt, the second conveyer belt, the angle angle of the 3rd conveyer belt are 90 °.
Above-mentioned technical proposal is beneficial in that:
Originally new to provide a kind of busbar automatic moulding streamline, it is provided with straightening mechanism, cutting mechanism, perforating press Structure, vertical bending press structure and flatting bending machine structure, adjacent mechanism will be divided material using material conveying mechanism by logistics delivery associated therewith Each organisation of working is not transported to be processed, and is stood until being clamped to by six-joint robot on vertical bending press structure or flatting bending machine structure Curved or flat curved operation, compared with prior art, automaticity are high, realize production line balance, continuity is good, can significantly contract The short production time, and the stability of the crudy of each mechanism can be ensured, it is ensured that material has excellent glacing flatness, cut Cut dimensional accuracy and punching precision, with ensure it is vertical curved or it is flat it is curved after product there is excellent precision, make busbar closed seamless Gap.
It is clearly and completely described, shows below in conjunction with embodiment and the accompanying drawing technical scheme new to this So, described embodiment is this new part of the embodiment, rather than whole embodiments.Implementation based on this in new Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, is belonged to This novel protected scope.
Brief description of the drawings
Fig. 1 is the structural representation of this new embodiment 1;
Fig. 2 is the side view of the straightening mechanism of this new embodiment 1;
Fig. 3 is the top view of the cutting mechanism of this new embodiment 1;
Fig. 4 is A-A sectional views in Fig. 3;
Fig. 5 is the structural representation of the six-joint robot of this new embodiment 1.
Embodiment
Embodiment 1
A kind of busbar automatic moulding streamline as shown in Figure 1, include straightening mechanism 2, cutter respectively by work flow Structure 3, punch mechanism 4, vertical bending press structure 5 and flatting bending machine structure 6, and through straightening mechanism 2, cutting mechanism 3, punch mechanism 4 into and out of The material conveying mechanism 1 of mouth;Described vertical bending press structure 5 and the structure of flatting bending machine 6 is arranged at the side of punch mechanism 4, vertical bending press structure 5 Six-joint robot 7 is additionally provided with the side of flatting bending machine structure 6.
As shown in Figure 1, 2, described material conveying mechanism 1 includes frame 10, and first conveyer belt 11, the are set in frame 10 Two conveyer belts 12 and the 3rd conveyer belt 13;Described first conveyer belt 11 is arranged on the side of straightening mechanism 2, first conveyer belt 11 Discharge end connected with straightening mechanism 2.
Specifically, described straightening mechanism 2 include smoothing frame 20, smoothing frame on be provided with leveling apparatus, under Leveling apparatus and the upper leveling apparatus of driving and the first drive mechanism of lower leveling apparatus action, upper leveling apparatus are arranged on lower smoothing The top of device, the gap passed through for material 8 is left between upper leveling apparatus and lower leveling apparatus.
More specifically, as shown in Fig. 2 described upper leveling apparatus includes colonel's flat roller 22, under lower leveling apparatus includes Roller 23 is smoothed, colonel's flat roller 22 is arranged on the top of lower smoothing roller 23, and colonel's flat roller 22 and lower smoothing roller 23 Interlaced setting, gap is left between colonel's flat roller 22 and lower smoothing roller 23;The first described drive mechanism includes driving Dynamic motor 21, motor 21 are connected by chain or belt with colonel's flat roller 22 and lower smoothing roller 23;It is described Colonel's flat roller 22 and it is lower smoothing roller 23 side be provided with charging aperture 220, the port of export of first conveyer belt 11 enters with this Material mouth 220 connects,(As shown in Figure 2);Pass through such setting, you can material is conveyed into using the conveying of first conveyer belt Between colonel's flat roller and lower smoothing roller, then sent out under the conveying of colonel's flat roller and lower smoothing roller, simultaneously Alignment process is completed, simple in construction, alignment effect is good, can be that follow-up processing provides safeguard.
As shown in Fig. 2 the opposite side in colonel's flat roller 22 and lower smoothing roller 23 is provided with discharging opening 230, go out Material mouth 230 is connected with the entrance point of the second conveyer belt 12, and the port of export of the second conveyer belt 12 connects with the entrance point of cutting mechanism 3 It is logical.
Specifically, as shown in Figure 3,4, described cutting mechanism 3 includes blank platform 30, positioner 31, chopper device 32 With material-pulling device 33;Described blank platform 30 is arranged on the port of export of the second conveyer belt 12, and positioner is arranged on blank platform 30 side, described positioner 31 include locating support 310, and the both sides of the one end of locating support 310 are provided with extension edge 311, location-plate 312 is provided between extension edge 311, and location-plate 312 is movably fixed on extension edge 311, in positioning branch Microswitch 1 is provided with frame 310, microswitch 1 is relative with location-plate 312;Described chopper device 32 includes Chopper 320 and pressing table 321, chopper 320 and pressing table 321 are arranged at the top of blank platform 30, on described pressing table 321 The piston rod of the second drive cylinder 322 is connected with, chopper 320 is connected with the piston rod of the 3rd drive cylinder 323, the second driving gas The start-up circuit of the drive cylinder 323 of cylinder 322 and the 3rd is connected with microswitch 1;Set in the head end of the chopper 320 Have a round end part 3200, the side of blank platform 30 to should the position of round end part 3200 be provided with pressure plare 300, the bottom of pressure plare 300 Portion is provided with the second microswitch 302 and the 3rd microswitch 303, and the position of the pressure plare 300 is satisfied with:When chopper 320 When completely cutting through material, the round end part 3200 of chopper head end can contact with pressure plare 300, and force pressure plare 300 to push;It is described The second microswitch 302 be connected with the closing circuit of the second drive cylinder 322 and the 3rd drive cylinder 323, the 3rd fine motion is opened 303 are closed to be connected with the start-up circuit of material-pulling device 33;Described material-pulling device 33 includes the 4th drive cylinder 330, the 4th driving Cylinder 330 is arranged in blank platform 30, the direction of action of the piston rod of the 4th drive cylinder 330 and the conveying of the second conveyer belt 12 Direction is mutually perpendicular to.
By such setting, when material is transported in blank platform by the second conveyer belt, material, which continues conveying, to be forced calmly So as to trigger microswitch one, microswitch one starts the piston rod for making the second drive cylinder and the 3rd drive cylinder for position plate movement Stretch out, so as to drive pressing table to push compression material, chopper pushes to cut off to material, when chopper cuts off material, round end Part touches pressure plare so as to start the second microswitch and the 3rd microswitch, and the second microswitch, which starts, makes the second drive cylinder Bounced back with the piston rod of the 3rd drive cylinder, so as to drive chopper and pressing table to rise, the 3rd microswitch then starts 4 wheel driven Take offence cylinder, the piston rod of the 4th drive cylinder, which stretches out, will have been turned off material release.
In use, can be by adjusting the position of locating support and location-plate, you can the length of material is cut off with adjustment, It is easy to use and reliable.
As shown in Figure 3,4, the 3rd described conveyer belt 13 is arranged on the side of blank platform 30, the import of the 3rd conveyer belt 13 End is flushed with blank platform, and third gear flitch 130 is provided with the 3rd conveyer belt 13, is set on the head end of third gear flitch 130 The 4th microswitch 131 is equipped with, the 4th microswitch 131 is connected with the halt circuit of the 4th drive cylinder 330;The described 3rd The port of export of conveyer belt 13 is provided with punch mechanism 4, and the discharge end of punch mechanism 4 is provided with code material platform 40.
In this embodiment, described punch mechanism 4 can use prior art, and those skilled in the art can be according to client Demand pass and voluntarily select the model of punch mechanism.
More specifically, as shown in figure 4, described first conveyer belt 11, the second conveyer belt 12 and the 3rd conveyer belt 13 are It is obliquely installed, the top of the conveyer belt 12 of first conveyer belt 11 and second is provided with the first striker plate 110 and the second striker plate 120;The first conveyer belt 11, the second conveyer belt 12 and the bottom of the 3rd conveyer belt 13 and the angle angle of horizontal plane are less than 60 °, the first striker plate 110, the second striker plate 120, third gear flitch 130 respectively with first conveyer belt 11, the second conveyer belt 12, The angle angle of 3rd conveyer belt 13 is 90 °;By such setting, when conveying material can in order to the arrangement to material, Material is located in the angle of conveyer belt and striker plate, the connection with organisation of working inlet and outlet can be imported and exported in order to conveyer belt, Form automation process line.
As shown in figure 1, described vertical bending press structure 5 and flatting bending machine structure 6 is respectively arranged with vertical bending mould 50, flat bending mold 60, The side of vertical bending mould 50 is provided with vertical bending apparatus 51, and the side of flat bending mold 60 is provided with flat bending apparatus 61;Six described axles Robot 7 is arranged between vertical bending mould 50, flat bending mold 60 and the three of code material platform 40 so that six-joint robot 7 can be by code Expect the paper material clamping on platform on vertical bending mould or flat bending mold.
Specifically, as shown in figure 5, the six-joint robot 7 includes an axle 71, two axles 72, three axles 73, four axles 74, five axles 75 and six axles 76;Two described axles 72 are arranged on an axle 71 and can rotated relative to an axle 71, and two axles 72 are connected with one Spindle motor 710;One end of three described axles 73 is rotatably fixed on two axles 72, and three axles 73 are connected with two spindle motors 720, four spindle motors 740 are rotatably provided with the other end of three axles 73, four spindle motors 740 are connected with four axles 74; Three spindle motors 730 are additionally provided with three axle 73, four spindle motors 740 are fixed on the output shaft of three spindle motors 730;Described Five axles 75 are connected with four axles 74, and five axles 75 are connected with five spindle motors 750, and six axles 76 are connected with five axles 75, and six axles 76 are driven Six spindle motors 760 are connected with, the other end of six axles 76 is provided with clamping manipulator;Pass through such setting, you can more to utilize The cooperation of spindle motor realized the selection of clamping manipulator different angle, so as to by code material platform material selectivity be clamped to it is vertical Processed on bending mould or flat bending mold.
In the present embodiment, described vertical bending mould, flat bending mold, vertical bending apparatus, flat bending apparatus and clamping manipulator are equal Prior art can directly be used;Vertical bending mould and vertical bending apparatus are curved for material to be stood, and flat bending mold peace bending apparatus is used for Material to be put down curved, clamping manipulator is used in paper material clamping on code material platform to vertical bending mould or flat bending mold, in use, Art personnel can as needed and selectivity opposition bending mould or flat bending mold be replaced by suitable mould.

Claims (6)

  1. A kind of 1. busbar automatic moulding streamline, it is characterised in that:By work flow respectively include straightening mechanism, cutting mechanism, Punch mechanism, vertical bending press structure and flatting bending machine structure, and it is defeated through the material of straightening mechanism, cutting mechanism, punch mechanism import and export Send mechanism;Described vertical bending press structure and flatting bending machine structure is arranged at the side of punch mechanism, and the one of vertical bending press structure and flatting bending machine structure Side is additionally provided with six-joint robot;Described material conveying mechanism includes frame, and first conveyer belt, the second conveying are set in frame Band and the 3rd conveyer belt;Described first conveyer belt is arranged on the side of straightening mechanism, the discharge end of first conveyer belt and smoothing Mechanism connection;
    Described straightening mechanism includes smoothing frame, and leveling apparatus, lower leveling apparatus and driving are provided with smoothing frame Upper leveling apparatus and the first drive mechanism of lower leveling apparatus action, upper leveling apparatus are arranged on the top of lower leveling apparatus, on The gap passed through for material is left between leveling apparatus and lower leveling apparatus;Described upper leveling apparatus and the one of upper leveling apparatus Side is provided with charging aperture, and the opposite side of upper leveling apparatus and upper leveling apparatus is provided with discharging opening, and it is defeated that discharging opening is connected with second The entrance point of band is sent, the port of export of the second conveyer belt connects with the entrance point of cutting mechanism;
    Described vertical bending press structure and flatting bending machine structure is respectively arranged with vertical bending mould, flat bending mold, and the side of vertical bending mould is provided with Vertical bending apparatus, the side of flat bending mold is provided with flat bending apparatus;Described six-joint robot is arranged on vertical bending mould, flat bending mold And between cutting mechanism port of export three so that six-joint robot can by the paper material clamping on cutting mechanism to vertical bending mould or On person's flat bending mold.
  2. A kind of 2. busbar automatic moulding streamline as claimed in claim 1, it is characterised in that:Described upper leveling apparatus includes Colonel's flat roller, lower leveling apparatus include lower smoothing roller, and colonel's flat roller is arranged on the top of lower smoothing roller, and upper smoothing Roller and the lower smoothing interlaced setting of roller, gap is left between colonel's flat roller and lower smoothing roller;Described first drives Motivation structure includes motor, and motor is connected by chain or belt with colonel's flat roller and lower smoothing roller; Described colonel's flat roller and the side of lower smoothing roller are provided with charging aperture, and the port of export of first conveyer belt connects with the charging aperture It is logical.
  3. A kind of 3. busbar automatic moulding streamline as claimed in claim 1, it is characterised in that:Described cutting mechanism includes cutting Expect platform, positioner, chopper device and material-pulling device;Described blank platform is arranged on the port of export of the second conveyer belt, positioning Device is arranged on the side of blank platform, and described positioner includes locating support, and the both sides of locating support one end, which are provided with, prolongs Side is stretched, location-plate is provided between extension edge, location-plate is movably fixed on extension edge, is provided with locating support micro- Dynamic switch one, microswitch one is relative with location-plate;Described chopper device includes chopper and pressing table, and chopper and pressing table are equal The top of blank platform is arranged on, the piston rod of the second drive cylinder is connected with described pressing table, chopper is connected with the 3rd drive Take offence the piston rod of cylinder, the start-up circuit of the second drive cylinder and the 3rd drive cylinder is connected with microswitch one;Described The head end of chopper is provided with round end part, the side of blank platform to should the position of round end part be provided with pressure plare, pressure plare bottom The second microswitch and the 3rd microswitch are provided with, the position of the pressure plare is satisfied with:When chopper completely cuts through material, The round end part of chopper head end can contact with pressure plare, and force pressure plare to push;The second described microswitch and the second driving The closing circuit of cylinder and the 3rd drive cylinder connects, and the start-up circuit of the 3rd microswitch and material-pulling device connects;Described Material-pulling device includes the 4th drive cylinder, and the 4th drive cylinder is arranged in blank platform, and the piston rod of the 4th drive cylinder moves Make direction and the conveying direction of the second conveyer belt is mutually perpendicular to.
  4. A kind of 4. busbar automatic moulding streamline as claimed in claim 1, it is characterised in that:Described first conveyer belt is set In the side of straightening mechanism, the discharge end of first conveyer belt connects with straightening mechanism.
  5. A kind of 5. busbar automatic moulding streamline as described in claim 1 or 4, it is characterised in that:The 3rd described conveyer belt The side of blank platform is arranged on, the entrance point of the 3rd conveyer belt flushes with blank platform, and is provided with the 3rd on the 3rd conveyer belt Striker plate, the 4th microswitch, the stopping of the 4th microswitch and the 4th drive cylinder are provided with the head end of third gear flitch Circuit connects;The port of export of 3rd conveyer belt is provided with punch mechanism, the discharge end of punch mechanism is provided with code material platform.
  6. A kind of 6. busbar automatic moulding streamline as claimed in claim 4, it is characterised in that:Described first conveyer belt, Two conveyer belts and the 3rd conveyer belt are obliquely installed, and the first backgauge is provided with above first conveyer belt and the second conveyer belt Plate and the second striker plate;The angle angle of the first conveyer belt, the bottom of the second conveyer belt and the 3rd conveyer belt and horizontal plane Less than 60 °, the first striker plate, the second striker plate, third gear flitch convey with first conveyer belt, the second conveyer belt, the 3rd respectively The angle angle of band is 90 °.
CN201720924399.1U 2017-07-27 2017-07-27 A kind of busbar automatic moulding streamline Active CN207104334U (en)

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Application Number Priority Date Filing Date Title
CN201720924399.1U CN207104334U (en) 2017-07-27 2017-07-27 A kind of busbar automatic moulding streamline

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Application Number Priority Date Filing Date Title
CN201720924399.1U CN207104334U (en) 2017-07-27 2017-07-27 A kind of busbar automatic moulding streamline

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Publication Number Publication Date
CN207104334U true CN207104334U (en) 2018-03-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107160181A (en) * 2017-07-27 2017-09-15 漳州市锦成电力设备有限公司 A kind of busbar automatic moulding streamline

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107160181A (en) * 2017-07-27 2017-09-15 漳州市锦成电力设备有限公司 A kind of busbar automatic moulding streamline

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