CN103130039A - Mud composite paper tube and manufacture method thereof - Google Patents
Mud composite paper tube and manufacture method thereof Download PDFInfo
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- CN103130039A CN103130039A CN201310053223XA CN201310053223A CN103130039A CN 103130039 A CN103130039 A CN 103130039A CN 201310053223X A CN201310053223X A CN 201310053223XA CN 201310053223 A CN201310053223 A CN 201310053223A CN 103130039 A CN103130039 A CN 103130039A
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Abstract
The invention discloses a paper tube and particularly discloses a mud composite paper tube which is formed by compounding various materials and is of a multi-layer structure. In order to overcome the defect in the prior art, the straight tubular mud composite paper tube which free of joint seams, low in production cost by using mud and simple in structure and a manufacture method of the mud composite paper tube are provided. The mud composite paper tube is formed by three layers of tubular tubes in the same shape from the inside to the outside, a middle layer is a mud and fiber mixing layer, and an inner layer and an outer layer are formed by packaging paper. The mud composite paper tube has the advantage of being good in use effect, low in manufacture cost, high in strength and the like.
Description
Technical field
The present invention relates to a kind of paper tube, especially a kind ofly be composited and be the mud compound paper pipe of multiple-structure by multiple material.
Background technology
Paper tube is all tubular, passes through the reel machine spiral winding by the scraps of paper and forms, now the production method of paper tube, its outermost layer has point of connection, and some enterprises are because equipment is advanced, and interface is more smooth, but the paper tube circularity of whole tubular has deviation, and wall unevenness is even simultaneously.
Paper tube is all produced with paper or recycled writing paper, and productive costs is higher, is used for undrawn yarn or cloth, and it only requires to guarantee that smooth outer surface is just passable, and saving cost is the necessary means that improves enterprise's life power.
Now industrial enterprise's speed of development is very fast, but after industrial wastewater discharge, there is mud the korneforos, along with China more and more pays attention to environmental protection, for being processed into of mud a difficult point of restriction enterprise development.Present mud solves with burning or brickmaking, but its productive costs is also higher, can produce dusty gas simultaneously when sintering.This problem is anxious treats that we solve.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of productive costs that utilizes mud, reduces paper tube, simple in structure, without mud compound paper pipe and the manufacture method thereof of the straight barrel type of connecting sewing.
Mud compound paper pipe of the present invention is design like this, is divided into from inside to outside three layers of identical tube-shaped tube of shape and consists of, and interlayer is that mud and fiber mixolimnion, internal layer and skin are that wrapper consists of.
In mud and fiber mixolimnion, moisture percentage in sewage sludge is 5-15%, preferred 10%; In mud and fiber mixolimnion, the weight of mud accounts for and is 30-70%.
The mud compound paper pipe makes like this, and the first step makes the internal layer tube-shaped tube according to size, length on tubing machine; Second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%; Compound is put into makes the interlayer tube-shaped tube in the pipe maker; The 3rd step, oven dry, the interlayer tube-shaped tube that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%; The 4th step, the internal layer tube-shaped tube outside that the first step is made applies glue and is inserted in interlayer tube-shaped tube after oven dry, and then at interlayer tube-shaped tube outside coating one deck wrapper, make the wrapper of coating consist of outer tube-shaped tube, thereby completed the preparation of mud multiple unit tube.
Pipe maker described in second step, it comprises two motors, cylindrical core, cylindrical tube, roll extrusion rod, frame, adjust bar, screw rod, the hollow tubular that is provided with interior groove, control box; Motor is connected with control box by wire; The cylindrical tube below is provided with transmission shaft, and transmission shaft is connected with a motor; Another motor is connected with screw rod, and screw rod coordinates with the hollow tubular that is provided with interior groove, and the roll extrusion rod is arranged on adjust bar, and this driven by motor adjust bar moves up and down; Be provided with the cylindrical core that coordinates with it in cylindrical tube, the line of centers of roll extrusion rod overlaps with the line of centers of cylindrical core.
As preferably, described roll extrusion rod can rotate, and namely also comprises a motor, and motor is arranged on adjust bar, and the output shaft of motor is connected with the roll extrusion rod, and this motor is connected with control box by wire.
in order to make cylindrical core conveniently stripped, be provided with a movable plate in the bottom of cylindrical tube, this movable plate is the part at the end of cylindrical tube, this movable plate contacts with cylindrical core, also be provided with a push rod below this movable plate, this push rod is arranged in transmission shaft, transmission shaft is hollow, also be provided with a push rod in transmission shaft, this push rod extends to the outside, and be provided with stretcher, when the people down steps at stretcher, the push rod upward movement, thereby promoting push rod moves up, cylindrical core is up pushed up, be convenient to the demoulding, stretcher is provided with spring simultaneously, being convenient to push rod resets, the other end of spring is arranged on frame.
Certainly the mud compound paper pipe can also make like this, and the first step makes the internal layer tube-shaped tube according to size, length on tubing machine; Second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%; Compound is put in fluid pressure type pipe maker, and the internal layer tube-shaped tube that the first step makes is placed on discharging opening, make the tube-shaped tube blank; The 3rd step, oven dry, the tube-shaped tube blank that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%; In the 4th step, the tube-shaped tube blank outside coating one deck wrapper the first step makes makes the wrapper of coating consist of outer tube-shaped tube, thereby has completed the preparation of mud multiple unit tube.
Above-mentioned fluid pressure type pipe maker, it comprises frame, hydraulic compressor, tubular die, paper tube fixer, control box; The hydraulic axis of hydraulic compressor overlaps with the line of centers of tubular die, the end of hydraulic axis is provided with pressing plate, tubular die be arranged on the paper tube fixer directly over, it comprises inlet point and discharging opening described tubular die, the inner chamber of tubular die is two cylindricality tube chambers, the line of centers of two cylindricality tube chambers overlaps, be provided with a flange on the inwall of the lower end of tubular die, described flange is two semi-round plates, plates are provided with the semicircle circular groove, and the width of this groove is the wall thickness of the interlayer tube-shaped tube of mud compound paper pipe; The shape of the cross-sectional plane of the interlayer tube-shaped tube that is shaped as the mud compound paper pipe of this groove.
During use, the line of centers of internal layer tube-shaped tube overlaps with the line of centers of tubular die.The paper tube fixer can be the claw of a claw type.Described paper tube fixer can comprise that also a plurality of claws, circular orbit, a claw are evenly distributed on track, claw is arranged on belt or chain, motor is connected with belt or chain, driven by motor belt or chain rotate, motor is connected with control box, this method can be so that internal layer tube-shaped tube and dismounting tube-shaped tube blank be easier, and efficient is higher.
According to above-described mud compound paper pipe through cost accounting, the paper tube cost 50% of equal number, technique is simple, fully solved the pollution problem of mud to environment, the mud of high-moisture is also effectively processed, and now on market, sludge treater reaches 50% very unmanageable for water ratio; Thereby it has, and result of use is good, the intensity high of low cost of manufacture, paper tube.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front elevation of pipe maker;
Fig. 3 is the back view of pipe maker;
Fig. 4 is the structural representation of fluid pressure type pipe maker;
Fig. 5 is the structural representation of flange.
The specific embodiment
Embodiment 1:
In Fig. 1, the mud compound paper pipe is divided into from inside to outside three layers of identical tube-shaped tube 1 of shape, 2,3 and consists of, interlayer 2 is that mud and fiber mixolimnion, internal layer 3 and outer 1 are the wrapper formation, and the moisture percentage in sewage sludge of interlayer 2 is 10%, and in mud and fiber mixolimnion 2, to account for be 70% to the weight of mud.
Embodiment 2:
In Fig. 1, Fig. 2, Fig. 3, the mud compound paper pipe of embodiment 1 makes like this, and the first step makes internal layer tube-shaped tube 3 according to size, length on tubing machine; Second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%; Compound is put into makes interlayer tube-shaped tube 2 in the pipe maker; The 3rd step, oven dry, the interlayer tube-shaped tube 2 that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%; The 4th step, internal layer tube-shaped tube 3 outsides that the first step is made apply glue and are inserted in interlayer tube-shaped tube 2 after oven dry, and then at interlayer tube-shaped tube 2 outsides coating one deck wrappers, make the wrapper of coating consist of outer tube-shaped tube 1, thereby completed the preparation of mud multiple unit tube, described coating is to be integral both are bonding with glue or similar substance; Pipe maker described in second step, it comprises two motors, cylindrical core 4, cylindrical tube 5, rabble 6, frame 7, adjust bar 8, screw rod 9, the hollow tubular 10 that is provided with interior groove, control box 11; Motor is connected with control box 11 by wire; Cylindrical tube 5 belows are provided with transmission shaft 12, and transmission shaft 12 is connected with a motor 13; Another motor 14 is connected with screw rod 9, and screw rod 9 coordinates with the hollow tubular 10 that is provided with interior groove, and rabble 6 is arranged on adjust bar 8, and this motor 14 drives adjust bar 8 and moves up and down; Be provided with the cylindrical core 4 that coordinates with it in cylindrical tube 5, the line of centers of rabble 6 overlaps with the line of centers of cylindrical core 4.
Embodiment 3:
in Fig. 1, Fig. 4, Fig. 5, the first step makes the internal layer tube-shaped tube according to size, length on tubing machine, second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%, compound is put in fluid pressure type pipe maker, and the internal layer tube-shaped tube that the first step makes is placed on discharging opening, make the tube-shaped tube blank, the 3rd step, oven dry, the tube-shaped tube blank that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%, in the 4th step, the tube-shaped tube blank outside coating one deck wrapper the first step makes makes the wrapper of coating consist of outer tube-shaped tube, thereby has completed the preparation of mud multiple unit tube, fluid pressure type pipe maker, it comprises frame 15, hydraulic compressor 16, tubular die 17, paper tube fixer 18, control box 23, the hydraulic axis 21 of hydraulic compressor 16 overlaps with the line of centers of tubular die 17, the end of hydraulic axis 21 is provided with pressing plate 22, tubular die 17 be arranged on paper tube fixer 18 directly over, it comprises inlet point and discharging opening described tubular die 17, the inner chamber of tubular die is all two cylindricality tube chambers, the line of centers of two cylindricality tube chambers overlaps, be provided with a flange 19 on the inwall of the lower end of tubular die, described flange 19 is two semi-round plates, plates are provided with semicircle circular groove 20, the width of this groove 20 is the wall thickness of the interlayer tube-shaped tube of mud compound paper pipe, the shape of the cross-sectional plane of the interlayer tube-shaped tube that is shaped as the mud compound paper pipe of this groove 20.
Claims (10)
1. mud compound paper pipe is characterized in that: be divided into from inside to outside three layers of identical tube-shaped tube of shape and consist of, interlayer is mud and fiber mixolimnion, internal layer and outerly is the wrapper formation.
2. a kind of mud compound paper pipe according to claim 1, it is characterized in that: the moisture percentage in sewage sludge of interlayer is 5-15%.
3. a kind of mud compound paper pipe according to claim 2, it is characterized in that: the moisture percentage in sewage sludge of interlayer is 10%.
4. a kind of mud compound paper pipe according to claim 1, it is characterized in that: in mud and fiber mixolimnion, the weight of mud accounts for and is 30-70%.
5. the manufacture method of a mud compound paper pipe is characterized in that: the first step makes the internal layer tube-shaped tube according to size, length on tubing machine; Second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%; Compound is put into makes the interlayer tube-shaped tube in the pipe maker; The 3rd step, oven dry, the interlayer tube-shaped tube that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%; The 4th step, the internal layer tube-shaped tube outside that the first step is made applies glue and is inserted in interlayer tube-shaped tube after oven dry, and then at interlayer tube-shaped tube outside coating one deck wrapper, make the wrapper of coating consist of outer tube-shaped tube, thereby completed the preparation of mud multiple unit tube.
6. the manufacture method of a kind of mud compound paper pipe according to claim 5, it is characterized in that: described pipe maker, it comprises two motors, cylindrical core, cylindrical tube, roll extrusion rod, frame, adjust bar, screw rod, the hollow tubular that is provided with interior groove, control box; Motor is connected with control box by wire; The cylindrical tube below is provided with transmission shaft, and transmission shaft is connected with a motor; Another motor is connected with screw rod, and screw rod coordinates with the hollow tubular that is provided with interior groove, and the roll extrusion rod is arranged on adjust bar, and this driven by motor adjust bar moves up and down; Be provided with the cylindrical core that coordinates with it in cylindrical tube, the line of centers of roll extrusion rod overlaps with the line of centers of cylindrical core.
7. the manufacture method of a kind of mud compound paper pipe according to claim 5, it is characterized in that: described roll extrusion rod can rotate, and namely also comprises a motor, and motor is arranged on adjust bar, the output shaft of motor is connected with puddler, and this motor is connected with control box by wire.
8. the manufacture method of a kind of mud compound paper pipe according to claim 5, it is characterized in that: be provided with a movable plate in the bottom of cylindrical tube, this movable plate is the part at the end of cylindrical tube, this movable plate contacts with cylindrical core, also be provided with a push rod below this movable plate, this push rod is arranged in transmission shaft, transmission shaft is hollow, also be provided with a push rod in transmission shaft, this push rod extends to the outside, and be provided with stretcher, when the people down steps at stretcher, the push rod upward movement, thereby promoting push rod moves up, cylindrical core is up pushed up, stretcher is provided with spring simultaneously, being convenient to push rod resets, the other end of spring is arranged on frame.
9. the manufacture method of a mud compound paper pipe is characterized in that: the first step makes the internal layer tube-shaped tube according to size, length on tubing machine; Second step, water ratio are that the mud of 20-75% evenly mixes with fiber and makes and fibre blend, and in mud and fibre blend, the weight of mud accounts for and is 30-70%; Compound is put in fluid pressure type pipe maker, and the internal layer tube-shaped tube that the first step makes is placed on discharging opening, make the tube-shaped tube blank; The 3rd step, oven dry, the tube-shaped tube blank that second step is made is put into baking oven dries, and makes water ratio be reduced to 5-15%; In the 4th step, the tube-shaped tube blank outside coating one deck wrapper the first step makes makes the wrapper of coating consist of outer tube-shaped tube, thereby has completed the preparation of mud multiple unit tube.
10. the manufacture method of a kind of mud compound paper pipe according to claim 5 is characterized in that: fluid pressure type pipe maker, and it comprises frame, hydraulic compressor, tubular die, paper tube fixer, control box; The hydraulic axis of hydraulic compressor overlaps with the line of centers of tubular die, the end of hydraulic axis is provided with pressing plate, tubular die be arranged on the paper tube fixer directly over, it comprises inlet point and discharging opening described tubular die, the inner chamber of tubular die is two cylindricality tube chambers, the line of centers of two cylindricality tube chambers overlaps, be provided with a flange on the inwall of the lower end of tubular die, described flange is two semi-round plates, plates are provided with the semicircle circular groove, and the width of this groove is the wall thickness of the interlayer tube-shaped tube of mud compound paper pipe; The shape of the cross-sectional plane of the interlayer tube-shaped tube that is shaped as the mud compound paper pipe of this groove.
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CN201310053223.XA CN103130039B (en) | 2013-02-19 | 2013-02-19 | Mud compound paper pipe and manufacture method thereof |
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CN201310053223.XA CN103130039B (en) | 2013-02-19 | 2013-02-19 | Mud compound paper pipe and manufacture method thereof |
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CN103130039A true CN103130039A (en) | 2013-06-05 |
CN103130039B CN103130039B (en) | 2016-12-28 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103193108A (en) * | 2013-03-18 | 2013-07-10 | 桐乡市德盛纸业有限公司 | Sludge fiber pipe and preparation method thereof |
CN104973458A (en) * | 2015-06-25 | 2015-10-14 | 桐乡市德盛纸业有限公司 | Waste fiber and mud composite belt and production device thereof |
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CN1614142A (en) * | 2004-11-10 | 2005-05-11 | 喻宏雪 | Recovering and reutilizing process for papermaking sludge |
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CN101949105A (en) * | 2010-09-28 | 2011-01-19 | 上海洁都纸业有限公司 | Papermaking sludge paperboard and preparation thereof |
CN102277764A (en) * | 2011-08-15 | 2011-12-14 | 岳阳安泰实业有限公司 | Method for preparing environmental-friendly cardboard paper by deinked sludge of wastepaper |
WO2011154745A2 (en) * | 2010-06-11 | 2011-12-15 | Composite Core Technologies Ltd | Web-winding core |
CN202507638U (en) * | 2012-03-09 | 2012-10-31 | 福建华发包装有限公司 | Flat environmental-friendly corrugated board |
CN203048325U (en) * | 2013-02-19 | 2013-07-10 | 桐乡市德盛纸业有限公司 | Mud composite paper tube |
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2013
- 2013-02-19 CN CN201310053223.XA patent/CN103130039B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1614142A (en) * | 2004-11-10 | 2005-05-11 | 喻宏雪 | Recovering and reutilizing process for papermaking sludge |
CN101348201A (en) * | 2008-09-01 | 2009-01-21 | 林智勇 | Composite paper reel and manufacturing method thereof |
WO2011154745A2 (en) * | 2010-06-11 | 2011-12-15 | Composite Core Technologies Ltd | Web-winding core |
CN101949105A (en) * | 2010-09-28 | 2011-01-19 | 上海洁都纸业有限公司 | Papermaking sludge paperboard and preparation thereof |
CN102277764A (en) * | 2011-08-15 | 2011-12-14 | 岳阳安泰实业有限公司 | Method for preparing environmental-friendly cardboard paper by deinked sludge of wastepaper |
CN202507638U (en) * | 2012-03-09 | 2012-10-31 | 福建华发包装有限公司 | Flat environmental-friendly corrugated board |
CN203048325U (en) * | 2013-02-19 | 2013-07-10 | 桐乡市德盛纸业有限公司 | Mud composite paper tube |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103193108A (en) * | 2013-03-18 | 2013-07-10 | 桐乡市德盛纸业有限公司 | Sludge fiber pipe and preparation method thereof |
CN103193108B (en) * | 2013-03-18 | 2016-08-03 | 桐乡市德盛纸业有限公司 | Sludge fiber pipe and preparation method thereof |
CN104973458A (en) * | 2015-06-25 | 2015-10-14 | 桐乡市德盛纸业有限公司 | Waste fiber and mud composite belt and production device thereof |
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CN103130039B (en) | 2016-12-28 |
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Effective date of registration: 20190822 Address after: 063200 West Eight Farm Middle School, Caofeidian District, Tanghai County, Tangshan City, Hebei Province Patentee after: Hebei Wenfukeda Paper Products Co., Ltd. Address before: 314500 Jifangqiao Village, Wuzhen Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: Tongxiang Desheng Paper Co., Ltd. |
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