CN104973458A - Waste fiber and mud composite belt and production device thereof - Google Patents
Waste fiber and mud composite belt and production device thereof Download PDFInfo
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- CN104973458A CN104973458A CN201510356351.0A CN201510356351A CN104973458A CN 104973458 A CN104973458 A CN 104973458A CN 201510356351 A CN201510356351 A CN 201510356351A CN 104973458 A CN104973458 A CN 104973458A
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- mud
- composite material
- cotton
- composite
- useless fiber
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Abstract
The invention relates to the field of composite paper pipe production, in particular to a production device of a waste fiber and mud composite belt. The production device comprises a waste fiber and mud composite device. In the raw material conveying direction, a composite material solidifying device is arranged in front of the waste fiber and mud composite device, and a composite material cutting device is arranged in front of the composite material solidifying device. According to the production device of the waste fiber and mud composite belt, waste fibers and dried mud are combined, sterilized, deodorized and solidified, thereby meeting the requirement of paper pipe production and use, the production efficiency is high, and automatic assembly line machining is achieved.
Description
Technical field
The present invention relates to compound paper pipe production field, especially a kind of useless fiber mud composite band and production facilities thereof.
Background technology
Existing paper tube is all that the cardboard be made up of paper pulp by multilayer is composited, but the need of production due to paper pulp adopts trees as raw material, then the consumption of raw material is many, cost is high, and hardness in use due to cardboard is poor, especially more easily affecting its hardness by the time of tide, thus its in-use performance and service life can affected.And at present the process of the useless fiber in society and mud is needed to consume a large amount of social resources, can environmental pollution be caused simultaneously.
Summary of the invention
The object of the invention is the deficiency in order to solve above-mentioned technology and provide a kind of useless fiber and mud are carried out compound and forms useless fiber mud composite band and the production facilities thereof of strip shape banded structure, automatic assembly line operation can be realized.
In order to achieve the above object, the useless fiber mud composite band designed by the present invention, is characterized in that: it comprises fibrage and mud layer, is provided with mud layer, is formed between fibrage and mud layer by glue curing between two-layer or multi-layer fiber layer.
The production facilities of useless fiber mud composite band, it comprises useless fiber mud set composite, with feedstock transportation direction for benchmark, the front of useless fiber mud set composite is provided with composite material solidification device, the front of composite material solidification device is provided with composite material cutter sweep;
The structure of wherein said useless fiber mud set composite is: it comprises the cotton device of pressure and horizontal transferring device, described horizontal transferring device is connected to the inflow point pressing cotton device, the cotton roller of bottom is provided with away from pressing one end of cotton device at horizontal transferring device, fibrage on the cotton roller of bottom, in the cotton device of horizontal transferring device input pressure, is provided with mud input media above the horizontal transferring device near the cotton roller side of bottom; Above the horizontal transferring device near the cotton device side of pressure, be provided with the cotton roller in top layer, the fibrage on the cotton roller in top layer enter after being arranged on the deflector roll of the inflow point pressing cotton device press cotton device import in; Pressure cotton device front be composite material solidification device;
The structure of described composite material solidification device is: it comprises composite material input end, and the front of composite material input end is provided with steeping vat, and the front of steeping vat is provided with drying unit, and the front of described drying unit is composite material cutter sweep; Wherein said drying unit comprises microwave oven and Electric heat oven, is provided with load-transfer device in Electric heat oven and microwave oven, and load-transfer device is wire net load-transfer device; Air cooling equipment is provided with between drying unit and composite material cutter sweep;
The structure of described composite material cutter sweep is: it comprises input side, wrap-up and cutter sweep, described cutter sweep comprises Cutting platform and cutting blade, midway location interval on Cutting platform is provided with the elongated slot of some through whole Cutting platforms uniformly, the below of Cutting platform and elongated slot corresponding position are provided with rotating shaft, rotating shaft is vertical with elongated slot, rotating shaft is provided with the cutting blade consistent with elongated slot quantity, and each cutting blade is positioned at corresponding elongated slot; Above Cutting platform, each cutting blade corresponding position is provided with pinch device.
Technique scheme, by horizontal transferring device, one deck fibrage is delivered to the inflow point pressing cotton device in process of production, in course of conveying, the mud of drying is laid on fibrolaminar top by mud input media uniformly uniformly, then the cotton roller in top layer is utilized to cover one deck fibrage in Sludge Surface, punching press process is carried out after the cotton device of input pressure together, realize three's compound to complete, between fibrage and mud, compound is firm, and in punching course, mud is permeable enters fibrage inside, makes three can become as a whole; And the device of this structure efficiency is high in process of production, good stability; Composite material immerses glue after composite material input end exports in steeping vat, then realizes glue curing by the oven dry of microwave oven and Electric heat oven, thus composite material is hardened, good stability; And utilize microwave oven can carry out flash baking solidification to the composite material being soaked with glue, can kill mud and useless intrastitial bacterium, sterilizing ability is strong simultaneously, rapidly and efficiently, and has deodorization functions; And Electric heat oven can carry out lasting baking and curing to composite material, effective, stability is stronger, improves the degree of drying of composite material; The setting of air cooling equipment then can make the composite material exported in drying unit cool fast; And arranging of wire net load-transfer device can make the tow sides of composite material dry evenly.Composite material enters Cutting platform after being exported by input side, at the elongated slot on Cutting platform, and interval well-distributed cutting blade cuts, and above cutting blade, be provided with pinch device, can ensure that composite material can be very cut, avoid the situation of local for cutting occurring, finally by wrap-up rolling.Said structure is in cutting process, even if the precision that trickle deviation also can not affect cutting occurs in the conveying of composite material, in-use performance is superior, and cutting speed in feet per minute and efficiency high, realize full automaticity cutting.
As optimization, the structure of described mud input media comprises at the uniform velocity load-transfer device, above at the uniform velocity load-transfer device, be provided with mud hopper, the bottom of mud hopper is communicated with at the uniform velocity load-transfer device, and mud hopper and the gap at the uniform velocity between load-transfer device are the thickness of the mud between two fibre layers.This structure can input mud in use uniformly at the uniform velocity load-transfer device, then is delivered on fibrage, can guarantee that the amount of the mud between fibrage keeps evenly, consistency of thickness.
The cotton roller of described bottom is replaced by carding machine, and the outlet of carding machine is connected with horizontal transferring device, and the fibrage that carding machine exports is in the cotton device of horizontal transferring device input pressure.Useless fiber directly can be sent in carding machine and carry out comb and parallel cotton fibers prior to spinning formation fibrage by the setting of this structure, makes the integration degree of equipment high, enhances productivity.
As optimization, described microwave oven is positioned at the side near steeping vat, and described Electric heat oven is positioned at the side near composite material cutter sweep.This structure can make the composite material first flash baking solidification deodorization and sterilization under the effect of microwave being soaked with glue, has avoided the situations such as glue drippage.
Above steeping vat, by-level is provided with pressure roller, and the lower surface of pressure roller is positioned at below the glue liquid level of steeping vat.This structure can guarantee that composite material can all immerse glue inside through steeping vat, makes all sites of composite material all can be soaked with glue, guarantees that glue covers evenly.
Slicking-in roller group is provided with between steeping vat and composite material input end.This structure can ensure the output that composite material is smooth.
Compression roll group is provided with between drying unit and steeping vat, between drying unit and composite material cutter sweep.Because the penetrating power of the glue in steeping vat is relatively poor, glue cannot penetrate into the inside of composite material by fast speed, the setting of the compression roll group then between drying unit and steeping vat can carry out roll extrusion to the composite material being soaked with glue, the glue energy rapid osmotic on surface is made to enter inside, thus in follow-up drying course, making the within integrally curing of composite material, overall fastness is better.And compression roll group between drying unit and composite material cutter sweep carries out compacting again for the composite material after drying, and avoids producing fluffy phenomenon because composite material is heated.
The structure of described pinch device comprises crossbeam, crossbeam is provided with the cutting blade correspondence position in elongated slot tubular structure straight down, in tubular structure, be provided with slide block, slide block vertically can slide in tubular structure, is provided with stage clip in the notification architecture inside slide block; Slide block is provided with pipe link straight down, pipe link is provided with pulley, pulley is free to rotate, and pulley and cutting blade are in same perpendicular, and pulley contacts with cutting blade.This structure can be guaranteed to be in contact condition all the time between roller and cutting blade by arranging of stage clip, and when the thickness local of composite material changes, pinch device also can make adaptive adjustment, avoids causing damage to cutting blade.
Be respectively arranged with block roller in the both sides of Cutting platform, and the level height of block roller is all lower than the level height of Cutting platform.Arranging of this structure can guarantee that composite material is in tensioned state on Cutting platform, and is close to Cutting platform, thus improves the performance of cutting.
The production facilities of the useless fiber mud composite band that the present invention obtains, useless fiber and dry mud are carried out Combined Processing, and carries out deodorization and sterilization, solidification, make it meet paper tube production and application, production efficiency is high, realizes automatic assembly line processing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of useless fiber mud set composite of the present invention;
Fig. 3 is the structural representation of composite material solidification device of the present invention;
Fig. 4 is the structural front view of composite material cutter sweep of the present invention;
Fig. 5 is the structure birds-eye view of composite material cutter sweep of the present invention.
Detailed description of the invention
Below by embodiment, the invention will be further described by reference to the accompanying drawings.
Embodiment 1:
As shown in Figure 2-5, the production facilities of the useless fiber mud composite band that the present embodiment describes, it comprises useless fiber mud set composite 1, with feedstock transportation direction for benchmark, the front of useless fiber mud set composite 1 is provided with composite material solidification device 2, the front of composite material solidification device 2 is provided with composite material cutter sweep 3;
The structure of wherein said useless fiber mud set composite 1 is: it comprises the cotton device 12 of pressure and horizontal transferring device 13, described horizontal transferring device 13 is connected to the inflow point pressing cotton device 12, the cotton roller of bottom is provided with away from pressing one end of cotton device 12 at horizontal transferring device 13, fibrage 16 on the cotton roller of bottom inputs in the cotton device 12 of pressure through horizontal transferring device 13, above the horizontal transferring device 13 near the cotton roller side of bottom, be provided with mud input media 14; Above the horizontal transferring device 13 near cotton device 12 side of pressure, be provided with the cotton roller 15 in top layer, the fibrage 16 on the cotton roller 15 in top layer enter after being arranged on the deflector roll 19 of the inflow point pressing cotton device 12 press cotton device 12 import in; Pressure cotton device 12 front be composite material solidification device 2.The structure of described mud input media 14 comprises at the uniform velocity load-transfer device 17, mud hopper 18 is provided with above at the uniform velocity load-transfer device 17, the bottom of mud hopper 18 is communicated with at the uniform velocity load-transfer device 17, and mud hopper 18 and the gap at the uniform velocity between load-transfer device 17 are the thickness of the mud between two fibre layers 16.
The structure of described composite material solidification device 2 is: it comprises composite material input end 21, the front of composite material input end 21 is provided with steeping vat 22, the front of steeping vat 22 is provided with drying unit 23, and the front of described drying unit 23 is composite material cutter sweep 3; Wherein said drying unit 23 comprises microwave oven 25 and Electric heat oven 26, be provided with load-transfer device, and load-transfer device is wire net load-transfer device 27 in Electric heat oven 26 and microwave oven 25; Air cooling equipment 24 is provided with between drying unit 23 and composite material cutter sweep 3; Described microwave oven 25 is positioned at the side near steeping vat 22, described Electric heat oven 26 is positioned at the side near composite material cutter sweep 3, above steeping vat 22, by-level is provided with pressure roller 210, the lower surface of pressure roller 210 is positioned at below the glue liquid level of steeping vat 22, is provided with slicking-in roller group 28 between steeping vat 22 and composite material input end 21; Compression roll group 29 is provided with between drying unit 23 and steeping vat 22, between drying unit 23 and composite material cutter sweep 3.
The structure of described composite material cutter sweep 3 is: it comprises input side 31, wrap-up 33 and cutter sweep 32, described cutter sweep 32 comprises Cutting platform 34 and cutting blade 35, midway location interval on Cutting platform 34 is provided with the elongated slot 36 of some through whole Cutting platforms 34 uniformly, the below of Cutting platform 34 and elongated slot 36 corresponding position are provided with rotating shaft 37, rotating shaft 37 is vertical with elongated slot 36, rotating shaft 37 is provided with the cutting blade 35 consistent with elongated slot 36 quantity, and each cutting blade 35 is positioned at corresponding elongated slot 36; Above Cutting platform 34, each cutting blade 35 corresponding position is provided with pinch device 38; The structure of described pinch device 38 comprises crossbeam 310, crossbeam 310 is provided with cutting blade 35 correspondence position in elongated slot 36 tubular structure 311 straight down, slide block 312 is provided with in tubular structure 311, slide block 312 vertically can slide in tubular structure 311, is provided with stage clip 313 in the notification architecture inside slide block 312; Slide block 312 is provided with pipe link 314 straight down, pipe link 314 is provided with pulley 315, pulley 315 is free to rotate, and pulley 315 and cutting blade 35 are in same perpendicular, and pulley 315 contacts with cutting blade 35.Be respectively arranged with block roller 39 in the both sides of Cutting platform 34, and the level height of block roller 39 is all lower than the level height of Cutting platform 34.
Embodiment 2:
As shown in Figure 1, the production facilities of the useless fiber mud composite band that the present embodiment describes, it comprises useless fiber mud set composite 1, with feedstock transportation direction for benchmark, the front of useless fiber mud set composite 1 is provided with composite material solidification device 2, the front of composite material solidification device 2 is provided with composite material cutter sweep 3;
The structure of wherein said useless fiber mud set composite 1 is: it comprises the cotton device 12 of pressure and horizontal transferring device 13, described horizontal transferring device 13 is connected to the inflow point pressing cotton device 12, carding machine 11 is provided with away from pressing one end of cotton device 12 at horizontal transferring device 13, the outlet of carding machine 11 is connected with horizontal transferring device 13, and the fibrage 16 that carding machine 11 exports inputs in the cotton device 12 of pressure through horizontal transferring device 13., above the horizontal transferring device 13 near carding machine 11 side, be provided with mud input media 14; Above the horizontal transferring device 13 near cotton device 12 side of pressure, be provided with the cotton roller 15 in top layer, the fibrage 16 on the cotton roller 15 in top layer enter after being arranged on the deflector roll 19 of the inflow point pressing cotton device 12 press cotton device 12 import in; Pressure cotton device 12 front be composite material solidification device 2.The structure of described mud input media 14 comprises at the uniform velocity load-transfer device 17, mud hopper 18 is provided with above at the uniform velocity load-transfer device 17, the bottom of mud hopper 18 is communicated with at the uniform velocity load-transfer device 17, and mud hopper 18 and the gap at the uniform velocity between load-transfer device 17 are the thickness of the mud between two fibre layers 16.
Embodiment 3:
The useless fiber mud composite band that the present embodiment describes, is characterized in that: it comprises fibrage and mud layer, is provided with mud layer, is formed between fibrage and mud layer by glue curing between two-layer or multi-layer fiber layer.
Claims (10)
1. a useless fiber mud composite band, is characterized in that: it comprises fibrage and mud layer, is provided with mud layer, is formed between fibrage and mud layer by glue curing between two-layer or multi-layer fiber layer.
2. produce the production facilities of useless fiber mud composite band as claimed in claim 1 for one kind, it is characterized in that: it comprises useless fiber mud set composite, with feedstock transportation direction for benchmark, the front of useless fiber mud set composite is provided with composite material solidification device, the front of composite material solidification device is provided with composite material cutter sweep;
The structure of wherein said useless fiber mud set composite is: it comprises the cotton device of pressure and horizontal transferring device, described horizontal transferring device is connected to the inflow point pressing cotton device, the cotton roller of bottom is provided with away from pressing one end of cotton device at horizontal transferring device, fibrage on the cotton roller of bottom, in the cotton device of horizontal transferring device input pressure, is provided with mud input media above the horizontal transferring device near the cotton roller side of bottom; Above the horizontal transferring device near the cotton device side of pressure, be provided with the cotton roller in top layer, the fibrage on the cotton roller in top layer enter after being arranged on the deflector roll of the inflow point pressing cotton device press cotton device import in; Pressure cotton device front be composite material solidification device;
The structure of described composite material solidification device is: it comprises composite material input end, and the front of composite material input end is provided with steeping vat, and the front of steeping vat is provided with drying unit, and the front of described drying unit is composite material cutter sweep; Wherein said drying unit comprises microwave oven and Electric heat oven, is provided with load-transfer device in Electric heat oven and microwave oven, and load-transfer device is wire net load-transfer device; Air cooling equipment is provided with between drying unit and composite material cutter sweep;
The structure of described composite material cutter sweep is: it comprises input side, wrap-up and cutter sweep, described cutter sweep comprises Cutting platform and cutting blade, midway location interval on Cutting platform is provided with the elongated slot of some through whole Cutting platforms uniformly, the below of Cutting platform and elongated slot corresponding position are provided with rotating shaft, rotating shaft is vertical with elongated slot, rotating shaft is provided with the cutting blade consistent with elongated slot quantity, and each cutting blade is positioned at corresponding elongated slot; Above Cutting platform, each cutting blade corresponding position is provided with pinch device.
3. the production facilities of a kind of useless fiber mud composite band according to claim 1, it is characterized in that: the structure of described mud input media comprises at the uniform velocity load-transfer device, mud hopper is provided with above at the uniform velocity load-transfer device, the bottom of mud hopper is communicated with at the uniform velocity load-transfer device, and mud hopper and the gap at the uniform velocity between load-transfer device are the thickness of the mud between two fibre layers.
4. the production facilities of a kind of useless fiber mud composite band according to claim 1 and 2, it is characterized in that: the cotton roller of described bottom is replaced by carding machine, the outlet of carding machine is connected with horizontal transferring device, and the fibrage that carding machine exports is in the cotton device of horizontal transferring device input pressure.
5. the production facilities of a kind of useless fiber mud composite band according to claim 1, is characterized in that: described microwave oven is positioned at the side near steeping vat, and described Electric heat oven is positioned at the side near composite material cutter sweep.
6. the production facilities of a kind of useless fiber mud composite band according to claim 1 and 2, it is characterized in that: above steeping vat, by-level is provided with pressure roller, the lower surface of pressure roller is positioned at below the glue liquid level of steeping vat.
7. the production facilities of a kind of useless fiber mud composite band according to claim 5, is characterized in that: between steeping vat and composite material input end, be provided with slicking-in roller group.
8. the production facilities of a kind of useless fiber mud composite band according to claim 5, is characterized in that: between drying unit and steeping vat, between drying unit and composite material cutter sweep, be provided with compression roll group.
9. the production facilities of a kind of useless fiber mud composite band according to claim 1, it is characterized in that: the structure of described pinch device comprises crossbeam, crossbeam is provided with the cutting blade correspondence position in elongated slot tubular structure straight down, slide block is provided with in tubular structure, slide block vertically can slide in tubular structure, is provided with stage clip in the notification architecture inside slide block; Slide block is provided with pipe link straight down, pipe link is provided with pulley, pulley is free to rotate, and pulley and cutting blade are in same perpendicular, and pulley contacts with cutting blade.
10. the production facilities of a kind of useless fiber mud composite band according to claim 1, it is characterized in that: be respectively arranged with block roller in the both sides of Cutting platform, and the level height of block roller is all lower than the level height of Cutting platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510356351.0A CN104973458B (en) | 2015-06-25 | 2015-06-25 | Useless fiber mud composite band and its production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510356351.0A CN104973458B (en) | 2015-06-25 | 2015-06-25 | Useless fiber mud composite band and its production equipment |
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| CN104973458A true CN104973458A (en) | 2015-10-14 |
| CN104973458B CN104973458B (en) | 2017-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510356351.0A Expired - Fee Related CN104973458B (en) | 2015-06-25 | 2015-06-25 | Useless fiber mud composite band and its production equipment |
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Citations (8)
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|---|---|---|---|---|
| US4298413A (en) * | 1980-03-03 | 1981-11-03 | Teare John W | Method and apparatus for producing concrete panels |
| CN1179142A (en) * | 1995-02-24 | 1998-04-15 | 秩父小野田株式会社 | Composite gypsum board |
| US20010001408A1 (en) * | 1997-11-03 | 2001-05-24 | Harry L. Belvin | Method and apparatus to febricate a fuly-consolidated fiber- reinforced tape from polymer powder preimpregnated fiber tow bundles for automated tow placement |
| CN1302248A (en) * | 1998-08-28 | 2001-07-04 | 吉野石膏株式会社 | Method and device for producing gypsum boards |
| CN103130039A (en) * | 2013-02-19 | 2013-06-05 | 桐乡市德盛纸业有限公司 | Mud composite paper tube and manufacture method thereof |
| CN103556776A (en) * | 2013-11-15 | 2014-02-05 | 李启山 | Impregnated gel-cement hardened fiber mat composite board |
| CN203449714U (en) * | 2013-08-23 | 2014-02-26 | 深圳市龙锋泰自动化有限公司 | Coating and laminating production system |
| CN204727341U (en) * | 2015-06-25 | 2015-10-28 | 桐乡市德盛纸业有限公司 | Useless fiber mud composite band and production facilities thereof |
-
2015
- 2015-06-25 CN CN201510356351.0A patent/CN104973458B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4298413A (en) * | 1980-03-03 | 1981-11-03 | Teare John W | Method and apparatus for producing concrete panels |
| CN1179142A (en) * | 1995-02-24 | 1998-04-15 | 秩父小野田株式会社 | Composite gypsum board |
| US20010001408A1 (en) * | 1997-11-03 | 2001-05-24 | Harry L. Belvin | Method and apparatus to febricate a fuly-consolidated fiber- reinforced tape from polymer powder preimpregnated fiber tow bundles for automated tow placement |
| CN1302248A (en) * | 1998-08-28 | 2001-07-04 | 吉野石膏株式会社 | Method and device for producing gypsum boards |
| CN103130039A (en) * | 2013-02-19 | 2013-06-05 | 桐乡市德盛纸业有限公司 | Mud composite paper tube and manufacture method thereof |
| CN203449714U (en) * | 2013-08-23 | 2014-02-26 | 深圳市龙锋泰自动化有限公司 | Coating and laminating production system |
| CN103556776A (en) * | 2013-11-15 | 2014-02-05 | 李启山 | Impregnated gel-cement hardened fiber mat composite board |
| CN204727341U (en) * | 2015-06-25 | 2015-10-28 | 桐乡市德盛纸业有限公司 | Useless fiber mud composite band and production facilities thereof |
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| CN104973458B (en) | 2017-07-18 |
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