CN103128054A - Visual inspection machine used for supporting seat of injector - Google Patents

Visual inspection machine used for supporting seat of injector Download PDF

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Publication number
CN103128054A
CN103128054A CN2011103891767A CN201110389176A CN103128054A CN 103128054 A CN103128054 A CN 103128054A CN 2011103891767 A CN2011103891767 A CN 2011103891767A CN 201110389176 A CN201110389176 A CN 201110389176A CN 103128054 A CN103128054 A CN 103128054A
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China
Prior art keywords
collet
rotating disk
supporting seat
testing machine
probe
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Granted
Application number
CN2011103891767A
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Chinese (zh)
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CN103128054B (en
Inventor
邰兆海
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Shanghai Kangdelai Enterprise Development Group Co Ltd
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Shanghai Kangdelai Enterprise Development Group Co Ltd
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Priority to CN201110389176.7A priority Critical patent/CN103128054B/en
Publication of CN103128054A publication Critical patent/CN103128054A/en
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Publication of CN103128054B publication Critical patent/CN103128054B/en
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Abstract

The invention discloses a visual inspection machine used for a supporting seat of an injector. The visual inspection machine comprises a feed mechanism, an electric control box, a turntable mechanism, a quality product laying-off channel, an inferior-quality product rejecting channel, a visual inspection device, two optical fiber probes, two photoelectricity probes, and a control system. The turntable mechanism comprises a base seat, a plurality of vertical posts, a base tray, a material-receiving turntable and a locating disc. The feed mechanism comprises a vibration hopper arranged on one side of the turntable mechanism and a feed channel which is connected between a discharge port of the vibration hopper and a feed port of the base tray. The quality product laying-off channel is communicated with a quality product laying-off port on the base tray. The inferior-quality product rejecting channel is communicated with an inferior-quality product rejecting port on the base tray. The visual inspection device comprises an annular light source and a camera. The optical fiber probes are respectively a quality product laying-off optical fiber probe and an inferior-quality product rejecting optical fiber probe. The two photoelectricity probes are respectively a camera triggering photoelectricity probe and a workpiece clamping groove position photoelectricity probe. A plurality of state indicator lamps and a plurality of function switches are arranged on a panel of the electric control box. The control system comprises an industrial personal computer and an interface.

Description

A kind of vision testing machine of the supporting seat for syringe
Technical field
The present invention relates to a kind of checkout equipment of syringe, be specifically related to a kind of vision testing machine of the supporting seat for syringe.
Background technology
Along with the development of modern society, the healthy of people is the problem that enjoys care forever.In medical industry, disposable syringe is the indispensable instruments of medical personnel, and the quality of itself is to the able-bodied powerful guarantee of patient.As for the quality that how guarantees syringe, the World Health Organization, national governments, HMOs are all paid attention to especially, have also formulated many standards.Form a plurality of elasticity gear pieces of gathering to the center on the inner hole surface of the supporting seat on syringe.The height of the gear piece end of these elasticity gear pieces and will directly affect the quality of syringe with circularity.Present many manufacturers can only rely on range estimation detect the quality of supporting seat or rely on import instrument to measure.And import instrument is expensive, and maintenance is inconvenient, causes a lot of manufacturing enterprises all can not guarantee the quality of the syringe that they produce.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of vision testing machine of the supporting seat for syringe be provided, it have survey that efficient is high, stable and reliable working performance, characteristics that total tune is good.
The technical scheme that realizes above-mentioned purpose is: a kind of vision testing machine of the supporting seat for syringe, comprise feed mechanism and electric cabinet, described vision testing machine also comprises rotating disk mechanism, certified products blanking channel, bad part eject passage, vision inspection apparatus, two fibre-optical probes and control system, wherein:
Described rotating disk mechanism comprises a base, some columns, a collet, connect material rotating disk one positioning disk and two photoelectric probe, and described base is fixed on the upper surface of described electric cabinet; Described column is fixed on described base in uniform way; Offer a step-like mounting groove on the upper surface of described collet, offer a charging aperture, a certified products feed opening and substandard products on the cell wall of this mounting groove and reject mouth, this collet is arranged on the upper end of described column; The edge of the described rotating disk that connects material is provided with the workpiece draw-in groove of a plurality of circular arcs in uniform way, this rotating disk that connects material is arranged in the mounting groove of described collet by a rotating shaft that interts in the centre bore of collet, and the lower end of described rotating shaft is inserted in described electric cabinet and connected a servomotor; The edge of described positioning disk is provided with the grizzly bar identical with workpiece draw-in groove quantity on the described rotating disk that connects material in uniform way, and this positioning disk is arranged in described rotating shaft in its grizzly bar mode corresponding with workpiece draw-in groove on the described rotating disk that connects material and between described base and collet; Described two photoelectric probe are respectively the camera that is arranged on the grizzly bar periphery of described positioning disk by a photoelectric probe seat in the mode that differs a set angle and trigger photoelectric probe and workpiece draw-in groove position photoelectric probe, and described camera triggers the charging aperture setting of the corresponding described collet of photoelectric probe;
Described feed mechanism comprise install described rotating disk mechanism on one side the vibrations hopper and be connected to the discharging opening of described vibrations hopper and the charging aperture on described collet between and the feeding channel adaptive with the workpiece draw-in groove on the described rotating disk that connects material;
Described certified products blanking channel is communicated with certified products feed opening on described collet;
Described bad part eject passage is communicated with bad part eject mouth on described collet;
Described vision inspection apparatus comprises annular light source and the camera that is co-axially mounted on a bracing frame;
Described two fibre-optical probes are respectively the material fibre-optical probe being arranged and being arranged on the bad part eject fibre-optical probe of the bad part eject mouth of described collet of the charging aperture that is arranged on described collet;
Some status indicator lamps and some functional switches are installed on the panel of described electric cabinet;
Described control system comprises industrial computer and man-machine interface and is electrically connected to status indicator lamp and functional switch on described two fibre-optical probes, two photoelectric probe, servomotor and electric cabinet panels.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, the workpiece draw-in groove on the grizzly bar on described positioning disk and the described rotating disk that connects material is 12, and described two photoelectric probe are to differ 90 ° of settings.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, bad part eject mouth and certified products feed opening on the discharging opening of described vibrations hopper, described collet are respectively equipped with the air blowing parts.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, status indicator lamp on described electric cabinet comprises power supply indicator, forward indicator lamp and malfunction indicator lamp, functional switch on described electric cabinet comprises the forward starting switch, forward shutdown switch, fault reset switch, normal inching turning switch, reverse inching turning switch and origin switch is set.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, described two optical fiber photoelectricity are arranged on respectively the top of the described rotating disk that connects material by an optical fibre frame.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, described feed mechanism is arranged on one and is located on a monitor station on electric cabinet side.
The vision testing machine of the above-mentioned supporting seat that is used for syringe, wherein, described positioning disk is arranged in described rotating shaft by an axle sleeve and a retainer plate.
The vision testing machine of the supporting seat for syringe of the present invention is the Forming Quality of the elasticity gear piece of supporting seat, and bad supporting seat is rejected.Statistical information is provided simultaneously, is convenient in time understand the production quality, improvement of production process is enhanced productivity.It has that detection efficiency is high, stable and reliable working performance, characteristics that total tune is good.
Description of drawings
Fig. 1 is the front right perspective view of the vision testing machine of the supporting seat for syringe of the present invention;
Fig. 2 is the left rear side stereogram of the vision testing machine of the supporting seat for syringe of the present invention;
Fig. 3 is the front view of the vision testing machine of the supporting seat for syringe of the present invention;
Fig. 4 is the top view of the vision testing machine of the supporting seat for syringe of the present invention;
Fig. 5 is that A-A in Fig. 3 is to view;
Fig. 6 is the front view of rotating disk mechanism of the vision testing machine of the present invention's supporting seat of being used for syringe;
Fig. 7 is that B-B in Fig. 6 is to view;
Fig. 8 is the top view of rotating disk mechanism of the present invention.
The specific embodiment
In order to understand technical scheme of the present invention better, below by embodiment particularly and be described in detail by reference to the accompanying drawings:
See also Fig. 1 to Fig. 8, the vision testing machine of the supporting seat for syringe of the present invention, comprise electric cabinet 1, monitor station 2, rotating disk mechanism 3, feed mechanism, certified products blanking channel 5, bad part eject passage 6, vision inspection apparatus, two fibre-optical probes and control system, wherein:
Status indicator lamp and functional switch are installed on the panel of electric cabinet 1, these status indicator lamps comprise power supply indicator, forward indicator lamp, malfunction indicator lamp, functional switch comprises the forward starting switch, forward shutdown switch, fault reset switch, normal inching turning switch, reverse inching turning switch and origin switch is set;
Monitor station 2 is fixed on one side of electric cabinet 1;
Rotating disk mechanism 3 comprises a base 30, three root posts 31, a collet 32, connect material rotating disk 33, a rotating shaft 34, a positioning disk 35 and two photoelectric probe, and base 30 is fixed on the upper surface of electric cabinet 1; Three root posts 31 become the mode of one side to be fixed in uniform way on base 30 with 3; Offer a step-like mounting groove 320 on the upper surface of collet 32, offer a charging aperture, a certified products feed opening and substandard products on the cell wall of this mounting groove 320 and reject mouth, this collet 32 is arranged on the upper end of column 31; The connect material edge of rotating disk 33 is provided with the workpiece draw-in groove 330 of 12 circular arcs in uniform way, this rotating disk 33 that connects material is arranged in the mounting groove 320 of collet 32 by interting the rotating shaft 34 in the centre bore of collet 32 and the bearing 341,342 that is arranged on collet 32, and the gap that should keep 0.5mm between the bottom surface of this rotating disk 33 that connects material and the inner bottom surface of mounting groove 320 is to guarantee connecting material rotating disk 33 rotations flexibly; The lower end of rotating shaft 34 is inserted in electric cabinet 1 and is connected a servomotor 36; The edge of positioning disk 35 is provided with 12 grizzly bars 350 in uniform way, this positioning disk 35 is arranged in rotating shaft 34 in its grizzly bar 350 mode corresponding with workpiece draw-in groove 330 on the rotating disk 33 that connects material and between base 30 and collet 32, this positioning disk 35 is arranged in rotating shaft 34 by an axle sleeve 351 and retainer plate 352;
Two photoelectric probe are respectively the camera that is arranged on a photoelectric probe seat 90 and trigger photoelectric probe 91 and workpiece draw-in groove position photoelectric probe 92, photoelectric probe seat 90 is arranged on column 31 and is positioned at the below of positioning disk 35, camera triggers photoelectric probe 91 and workpiece draw-in groove position photoelectric probe 92 and is arranged on grizzly bar 350 peripheries of positioning disk 35 in the mode that differs 90 °, and camera triggers the charging aperture setting of the corresponding collet 32 of photoelectric probe 91;
Feed mechanism comprises vibrations hopper 41 and feeding channel 42, vibrations hopper 41 is arranged on monitor station 2, feeding channel 42 is connected between the discharging opening and the charging aperture on collet 32 of vibrations hopper 41, and this feeding channel 42 is adaptive with the workpiece draw-in groove 330 on the rotating disk 33 that connects material;
Certified products blanking channel 5 is communicated with certified products feed opening on collet 32;
Bad part eject passage 6 is communicated with bad part eject mouth on collet 32;
Vision inspection apparatus comprises annular light source 71 and the camera 72 that is arranged on a bracing frame 70, this bracing frame 70 is H shape, bracing frame 70 is fixed on the upper surface of electric cabinet 1 and makes its crosspiece higher than the rotating disk 33 that connects material, annular light source 71 is arranged on the crosspiece lower surface of bracing frame 70, camera 72 is arranged on the medial surface of a riser of bracing frame 70, and the center of the workpiece draw-in groove 330 on the center of the center of annular light source 71, camera 72 and the rotating disk 33 that connects material should be point-blank;
Two fibre-optical probes are respectively to be arranged on has material fibre-optical probe 81 and a bad part eject fibre-optical probe 82 on an optical fibre frame 80, optical fibre frame 80 is fixed on bracing frame 70, have material fibre-optical probe 81 to be arranged on the charging aperture of collet 32, bad part eject fibre-optical probe 82 is arranged on the bad part eject mouth of collet 32;
Control system comprises industrial computer and man-machine interface 10 and is electrically connected to status indicator lamp and functional switch on the panel of two fibre- optical probes 81,82, two photoelectric probe 91,92, servomotor 36 and electric cabinet 1.
Discharging opening, the bad part eject mouth on collet 32 and the certified products feed opening of vibrations hopper 41 arrange respectively air blowing parts 43,50, at the discharging opening that shakes hopper 41, the air blowing parts being set is to thrust of the workpiece for measurement that is arranged in feeding channel 42, make the workpiece for measurement feeding smooth and easy, bad part eject mouth and certified products feed opening on collet 32 arrange respectively the air blowing parts, be for prevent from surveying workpiece be stuck in bad part eject mouth and certified products feed opening and make bad part eject passage 6 and certified products blanking channel 5 not smooth.
The operation principle of the vision testing machine of the supporting seat for syringe of the present invention is:
when the operator pours workpiece for measurement into vibrations hopper 41, vibrations hopper 41 can enter the workpiece auto-sequencing track in vibrations hopper 41, make workpiece enter according to the order of sequence feeding channel 42, the air blowing parts of adding on the discharging opening that is arranged in vibrations hopper 41 make workpiece arrange closely and motion in an orderly manner to rotating disk mechanism at feeding channel 42, when having material fibre-optical probe 81 charging aperture of workpiece arrival collet 32 to be detected, triggering servomotor 36 by industrial computer rotates, make the charging aperture of any one the workpiece draw-in groove 330 aligning collet 32 on the rotating disk 33 that connects material, at this moment, camera triggering photoelectric probe 91 triggers light source 71 by industrial computer and camera 72 is taken pictures when workpiece is taken pictures the position counterclockwise to forward to.After the judgement of the industrial computer analysis in the detection machine, be substandard products as measured workpiece, servomotor 36 stops forward, substandard products is flow in the substandard products hopper by bad part eject passage 6 export, after bad part eject fibre-optical probe 82 detected bad part eject, servomotor 36 recovered forward.If measured workpiece is certified products, certified products are exported from certified products blanking channel 5.Connect material workpiece draw-in groove 330 on rotating disk 33 facing to the charging aperture on collet 32, when the charging aperture of collet 32 did not have workpiece to arrive, servomotor 36 stopped operating, and postponed after 0.5 second malfunction indicator lamp bright, after as long as the charging aperture of collet 32 has workpiece, indicating fault lantern festival automatic distinguishing.If the position that workpiece draw-in groove position photoelectric probe 92 detects ten bisection grizzly bars 350 of positioning disk 35 misplaces, so, the indicating fault lantern festival is shinny all the time.As long as after adjusting this position, indicating fault lantern festival automatic distinguishing.Have substandard products not reject if bad part eject fibre-optical probe 82 detects the bad part eject mouth of collet 32, so, the flicker of indicating fault lantern festival is shinny.After as long as substandard products are disallowable, indicating fault lantern festival automatic distinguishing.If the fault that servomotor 36 stalls or motor driver are reported to the police occurs, so, the flicker of indicating fault lantern festival is shinny, as long as after fixing a breakdown, and indicating fault lantern festival automatic distinguishing.The initial point button is used for determining the starting point of servomotor 36 operations.When the rotating disk 33 that connects material misplaces, and after again adjusting rotating disk 33 positions of connecting material, click the initial point button is set.The failure reset button is used for removing fault message, and when the normal bright or flicker of malfunction indicator lamp, servomotor 36 is out of service.In this case, click the failure reset button, could allow servomotor 36 again move.There is material to block if run into the bad part eject mouth, so, should first presses red " forward stops " button, more manually the part that blocks be taken away, and then by green " forward startup " button, make the operation of detection machine normal boot-strap.
Those of ordinary skill in the art will be appreciated that, above embodiment illustrates the present invention, and be not to be used as limitation of the invention, as long as in connotation scope of the present invention, all will drop in claims scope of the present invention variation, the modification of the above embodiment.

Claims (7)

1. vision testing machine that is used for the supporting seat of syringe, comprise feed mechanism and electric cabinet, it is characterized in that, described vision testing machine also comprises rotating disk mechanism, certified products blanking channel, bad part eject passage, vision inspection apparatus, two fibre-optical probes and control system
Described rotating disk mechanism comprises a base, some columns, a collet, connect material rotating disk one positioning disk and two photoelectric probe, and described base is fixed on the upper surface of described electric cabinet; Described column is fixed on described base in uniform way; Offer a step-like mounting groove on the upper surface of described collet, offer a charging aperture, a certified products feed opening and substandard products on the cell wall of this mounting groove and reject mouth, this collet is arranged on the upper end of described column; The edge of the described rotating disk that connects material is provided with the workpiece draw-in groove of a plurality of circular arcs in uniform way, this rotating disk that connects material is arranged in the mounting groove of described collet by a rotating shaft that interts in the centre bore of collet, and the lower end of described rotating shaft is inserted in described electric cabinet and connected a servomotor; The edge of described positioning disk is provided with the grizzly bar identical with workpiece draw-in groove quantity on the described rotating disk that connects material in uniform way, and this positioning disk is arranged in described rotating shaft in its grizzly bar mode corresponding with workpiece draw-in groove on the described rotating disk that connects material and between described base and collet; Described two photoelectric probe are respectively the camera that is arranged on the grizzly bar periphery of described positioning disk by a photoelectric probe seat in the mode that differs a set angle and trigger photoelectric probe and workpiece draw-in groove position photoelectric probe, and described camera triggers the charging aperture setting of the corresponding described collet of photoelectric probe;
Described feed mechanism comprise install described rotating disk mechanism on one side the vibrations hopper and be connected to the discharging opening of described vibrations hopper and the charging aperture on described collet between and the feeding channel adaptive with the workpiece draw-in groove on the described rotating disk that connects material;
Described certified products blanking channel is communicated with certified products feed opening on described collet;
Described bad part eject passage is communicated with bad part eject mouth on described collet;
Described vision inspection apparatus comprises annular light source and the camera that is co-axially mounted on a bracing frame;
Described two fibre-optical probes are respectively the material fibre-optical probe being arranged and being arranged on the bad part eject fibre-optical probe of the bad part eject mouth of described collet of the charging aperture that is arranged on described collet;
Some status indicator lamps and some functional switches are installed on the panel of described electric cabinet;
Described control system comprises industrial computer and man-machine interface and is electrically connected to status indicator lamp and functional switch on described two fibre-optical probes, two photoelectric probe, servomotor and electric cabinet panels.
2. the vision testing machine of the supporting seat for syringe according to claim 1, is characterized in that, the workpiece draw-in groove on the grizzly bar on described positioning disk and the described rotating disk that connects material is 12, and described two photoelectric probe are to differ 90 ° of settings.
3. the vision testing machine of the supporting seat for syringe according to claim 1, is characterized in that, bad part eject mouth and certified products feed opening on the discharging opening of described vibrations hopper, described collet are respectively equipped with the air blowing parts.
4. the vision testing machine of the supporting seat for syringe according to claim 1, it is characterized in that, status indicator lamp on described electric cabinet comprises power supply indicator, forward indicator lamp and malfunction indicator lamp, functional switch on described electric cabinet comprises the forward starting switch, forward shutdown switch, fault reset switch, normal inching turning switch, reverse inching turning switch and origin switch is set.
5. the vision testing machine of the supporting seat for syringe according to claim 1, is characterized in that, described two optical fiber photoelectricity are arranged on respectively the top of the described rotating disk that connects material by an optical fibre frame.
6. the vision testing machine of the supporting seat for syringe according to claim 1, is characterized in that, described feed mechanism is arranged on one and is located on a monitor station on electric cabinet side.
7. the vision testing machine of the supporting seat for syringe according to claim 1, is characterized in that, described positioning disk is arranged in described rotating shaft by an axle sleeve and a retainer plate.
CN201110389176.7A 2011-11-30 2011-11-30 The vision testing machine of a kind of support seat for syringe Active CN103128054B (en)

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CN103128054B CN103128054B (en) 2016-06-15

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104148292A (en) * 2014-06-30 2014-11-19 天津大学 Multi-station rotary working table for automatically measuring image
CN106871794A (en) * 2016-12-20 2017-06-20 铜陵市多元微分科技有限公司 A kind of crystal oscillator cover plate appearance and size automatic detection device
WO2019010803A1 (en) * 2017-07-13 2019-01-17 广州市赛康尼机械设备有限公司 Waste removal mechanism and waste removal device
CN110653175A (en) * 2019-09-29 2020-01-07 邵东智能制造技术研究院有限公司 Visual detection and screening equipment for outer tube of syringe
CN112198163A (en) * 2020-09-22 2021-01-08 无锡传奇科技有限公司 Full-automatic injection pipe detects machine
CN114798499A (en) * 2022-04-11 2022-07-29 苏州赛腾精密电子股份有限公司 High-speed rotation detection equipment

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Publication number Priority date Publication date Assignee Title
CN2803412Y (en) * 2005-01-25 2006-08-09 林作钱 Safety self-destroying and disposable syringe
CN101832947A (en) * 2010-04-15 2010-09-15 吴士旭 Automatic optical detector for foreign matter of syringe
CN102107183A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Discharge mechanism for core rod detector
CN102107184A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Electric cabinet structure for core rod detector
CN102107182A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Feeding mechanism for core bar detector

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2803412Y (en) * 2005-01-25 2006-08-09 林作钱 Safety self-destroying and disposable syringe
CN102107183A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Discharge mechanism for core rod detector
CN102107184A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Electric cabinet structure for core rod detector
CN102107182A (en) * 2009-12-24 2011-06-29 上海康德莱企业发展集团有限公司 Feeding mechanism for core bar detector
CN101832947A (en) * 2010-04-15 2010-09-15 吴士旭 Automatic optical detector for foreign matter of syringe

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104148292A (en) * 2014-06-30 2014-11-19 天津大学 Multi-station rotary working table for automatically measuring image
CN106871794A (en) * 2016-12-20 2017-06-20 铜陵市多元微分科技有限公司 A kind of crystal oscillator cover plate appearance and size automatic detection device
WO2019010803A1 (en) * 2017-07-13 2019-01-17 广州市赛康尼机械设备有限公司 Waste removal mechanism and waste removal device
CN110653175A (en) * 2019-09-29 2020-01-07 邵东智能制造技术研究院有限公司 Visual detection and screening equipment for outer tube of syringe
CN112198163A (en) * 2020-09-22 2021-01-08 无锡传奇科技有限公司 Full-automatic injection pipe detects machine
CN114798499A (en) * 2022-04-11 2022-07-29 苏州赛腾精密电子股份有限公司 High-speed rotation detection equipment
CN114798499B (en) * 2022-04-11 2024-03-29 苏州赛腾精密电子股份有限公司 High-speed rotation detection equipment

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