CN207344137U - A kind of automatic assembling and detection device of Automobile lamp holder plug - Google Patents
A kind of automatic assembling and detection device of Automobile lamp holder plug Download PDFInfo
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- CN207344137U CN207344137U CN201721036216.9U CN201721036216U CN207344137U CN 207344137 U CN207344137 U CN 207344137U CN 201721036216 U CN201721036216 U CN 201721036216U CN 207344137 U CN207344137 U CN 207344137U
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- shrapnel
- lamp holder
- pin needle
- assembling
- straight line
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Abstract
A kind of automatic assembling and detection device of Automobile lamp holder plug, including four station turnplates, the horizontal testing agency of side PIN needle, spring vibration loading plate, shrapnel seperator delivery device, shrapnel rotation assemble mechanism, shrapnel crawl and assembling clamping jaw, assembling PIN needle and CCD detections, X-axis straight line module and Y-axis straight line module.The equipment of automatic assembling Automobile lamp holder plug, realizes automatic assembling and detection to PIN needle and shrapnel in Automobile lamp holder plug, effectively avoids injury of the shrapnel to staff, reduces the labour of staff and improves efficiency of assembling.
Description
Technical field
The utility model belongs to field of machinery automation, and in particular to a kind of automatic assembling for Automobile lamp holder plug and
Detection device.
Background technology
Automobile lamp holder product is very important in automotive lighting accessory, and in Automobile lamp holder plug PIN needle and
The position of shrapnel is key extremely again.If the lamp holder socket of automobile there is a problem, then the whole lamp holder of automobile is all report
Useless.Automobile lamp holder is mainly made of PIN needle, shrapnel and outer cover of lamp holder.The assembling of Automobile lamp holder is generally all currently on the market
It is to be formed by staff's hand assembled, there is many deficiencies for hand assembled:One, hand assembled speed are slow, cost of labor
Greatly, efficiency is low, can not meet the demand in market.Secondly, the shape of shrapnel be irregular, edge is also sharp, easily to work
Damaged as personnel, this requires the craft of staff has certain flexibility.Third, hand assembled inherently exists
Site error, can also cause visually the movement of not observable to the PIN needle position assembled in assembling process, product
Quality cannot ensure.
In order to solve the above-mentioned technical problem, the utility model proposes a kind of automatic assembling for Automobile lamp holder plug and inspection
Measurement equipment.Assemble mechanism, assembling PIN needle and the whole machinery of CCD detections are rotated by the horizontal testing agency of side PIN needle, shrapnel
The assembling and detection to socket adapter are completed, accurate angle and the position for adjusting PIN needle and shrapnel, ensures the quality of lamp holder, carry
High efficiency of assembling, reduces production cost.
Utility model content
A kind of automatic assembling and detection device for Automobile lamp holder plug, it includes:Four station turnplates 1, side PIN needle
Horizontal testing agency 2, spring vibration loading plate 3, shrapnel seperator delivery device 4, shrapnel rotation assemble mechanism 5, shrapnel crawl
And assembling clamping jaw 6, assembling PIN needle and CCD detections 7, X-axis straight line module 8 and Y-axis straight line module 9.Four station turnplates
No.1 station 11 is used for placing the outer cover of lamp holder manually prepared in 1;Four station turnplates are installed by PIN needle horizontal testing agency 2 in side
The left side of No. two stations 12, it is whether qualified for detecting the side of PIN needle position;The front of the horizontal testing agency 2 of side PIN needle
It is mounted with shrapnel vibration feeding disk 3 and shrapnel seperator delivery device 4, shrapnel is by vibrating automatic spring and push;Four works
The top of No. three stations 13 of position turntable 1 is mounted with that shrapnel rotates assemble mechanism 5, and shrapnel rotation assemble mechanism 5 can be according to X-axis
The parameter setting of straight line module 8 and Y-axis straight line module 9 moves;Shrapnel rotation assemble mechanism 5 on be mounted with shrapnel crawl and
Clamping jaw 6 is assembled, for gripping shrapnel and shrapnel being assembled into lamp holder;In the right side peace of No. four stations 14 of four station sabots 1
Dress assembling PIN needle and CCD detecting systems 7, assemble PIN needle and detect PIN needle and the qualification of shrapnel installation in lamp holder.It is total and
Yan Zhi, the utility model ensure that the qualification of lamp holder socket, while substantially increase the efficiency of assembling of lamp holder.
Further, four stations of four station turnplate 1 as described above are respectively 11, No. two stations 12, three of No.1 station
Number 13, No. four stations 14 of station, No.1 station 11 set two lamp holder holes, are put at the same time easy to staff outside two lamp holders
Shell, improves efficiency.Under normal conditions, four stations can be carried out at the same time respective station technique, be independent of each other.From a station
To next station, turntable rotates clockwise 90 °, and the whole product deadline is 5s, and efficiency is higher.
Further, when PIN needle horizontal testing agency 2 in side predominantly detects lamp holder No. two stations 12 of arrival, in lamp holder
Whether PIN needle lateral location, angle are qualified.
Further, it is generally the case that feeding is divided into artificial loading, automatic charging (rotation feeding).Artificial loading is artificial
Cost is big, can additionally cause the slight deformation of product, and cause etc. to do scraps;The position of shrapnel is not certain during rotary loading
Accuracy, and quantities is big.Preferably, discharged using spring vibration automatic charging disk 3 to same direction, pass through vibration
Shrapnel in loading plate is ejected, into shrapnel seperator delivery device 4, cost is low, efficient.
Further, shrapnel is pushed to fixed position wait and is crawled by shrapnel seperator delivery device 4, it is preferred that
Shrapnel seperator delivery device 4 at the same time can separate two panels shrapnel, it is ensured that be the uniformity of position, capture and fill beneficial to shrapnel
Crawl with clamping jaw 6.
Further, shrapnel rotation assemble mechanism 5 passes through X-axis straight line module 8 and Y-axis straight line mould according to the position of shrapnel
The positioning of group 9.
Further, the localization method of shrapnel crawl is very much, such as manual visual grasping, machinery crawl.Preferably, shrapnel
Crawl and assembling clamping jaw 6, with the position of sensor detection product, guide shrapnel in assembling process using product profiling positioning
Angle of inclination, it is ensured that the accuracy of lamp holder technique.
Further, assemble PIN needle and CCD detects 7 pairs of PIN needles detected and assembles, camera is used in CCD detections
Clear principle clearly detects the rigging position and angle of PIN needle and shrapnel, and the position progress to PIN needle and shrapnel is multi-direction more
The detection of angle, it is ensured that the qualification of lamp holder technique.
Further, the computer operating system of whole equipment can according to X-axis straight line module 8 and Y-axis straight line module 9
Real-time display product position.During the change of feeding position, by setting calibration speed to be rotated to required position to shrapnel
Assemble mechanism 5 and shrapnel crawl and assembling clamping jaw 6 carry out multipoint adjusting.If being currently needed for changing X-axis feeding position, that
Need to set a relatively low crawl speed 1mm/s~6mm/s in X-axis operating area, microdot moves the position of needs.
If at 50mm for feeding position, it is necessary to when crawl is at 50mm, calibration speed can be changed to 150mm/s~250mm/s, then really
Recognize feeding position.It should be noted that after being provided with " calibration speed " need to make into relatively low safe speed 0~
20mm/s, it is preferred that safe speed is 0~10mm/s, to ensure that the precise fine-adjustment of feeding position is whole.
It is further preferred that the automatic assembling of the Automobile lamp holder plug and detection device bottom are mounted with under(-)chassis
And electric control cabinet, for controlling detection air-channel system, circuit system and control system.
It is further preferred that the automatic assembling and detection device surrounding of the Automobile lamp holder plug are assembled with protective door
And safe grating.Protective door and safe grating safeguard work personnel safety, when operating equipment, all protective doors must close
Close.When protective door is opened, protection door switch sends fault-signal.Equipment is by emergency shutdown when safe grating is broken.
It is further preferred that it is mounted with operation button above the automatic assembling and detection device of the Automobile lamp holder plug
And signal lamp, operation touch-screen and CCD display screens.Operation button and signal lamp are used for the report to system safety
It is alert;Operation touch-screen is used for the setting to device parameter;CCD display screens mainly examine PIN needle in lamp holder and shrapnel quality
Survey.
Using the automatic assembling and detection device of Automobile lamp holder plug as described above, it can be ensured that the peace of staff
Entirely, improve the efficiency of lamp holder installation and ensure the quality of lamp holder installation.Specifically, assemble mechanism 5 and bullet are rotated using shrapnel
Piece captures and assembles position and the angle that clamping jaw 6 accurately assembles shrapnel.Meanwhile using Automobile lamp holder plug as described above
Automatic assembling and detection device can be according to 9 real-time display shrapnel positions of X-axis straight line module 8 and Y-axis straight line module, by setting
Calibration speed is put to control shrapnel rotation assemble mechanism 5 and shrapnel crawl and the movement of assembling clamping jaw 6.Under normal conditions, shrapnel
Rotate assemble mechanism 5 and shrapnel crawl and the real time position of assembling clamping jaw 6 and shrapnel>, can be by the phase of calibration speed setting during 1cm
To larger, such as 150mm/s~250mm/s, for ensuring efficiency of assembling;And shrapnel rotation assemble mechanism 5 and shrapnel crawl and dress
During real time position≤1cm with clamping jaw 6 and shrapnel, calibration speed can be set it is relatively small, such as 1mm/s~6mm/s, to
Ensure to assemble quality.
Brief description of the drawings:
Embodiment is described further below in conjunction with the accompanying drawings, wherein:
Fig. 1 is specific the station figure and equipment drawing involved by the utility model;
Fig. 2 is the specific workflow figure of the utility model.
Primary structure number explanation
1 | Four station turnplates |
2 | The horizontal testing agency of side PIN needle |
3 | Spring vibration loading plate |
4 | Shrapnel seperator delivery device |
5 | Shrapnel rotates assemble mechanism |
6 | Shrapnel captures and assembling clamping jaw |
7 | Assemble PIN needle and CCD detections |
8 | X-axis straight line module |
9 | Y-axis straight line module |
11 | No.1 station |
12 | No. two stations |
13 | No. three stations |
14 | No. four stations |
Following embodiment will further illustrate the utility model with reference to above-mentioned attached drawing.
Embodiment
Case 1 is embodied:
A kind of automatic assembling and detection device for Automobile lamp holder plug, it includes:Four station turnplates 1, side PIN needle
Horizontal testing agency 2, spring vibration loading plate 3, shrapnel seperator delivery device 4, shrapnel rotation assemble mechanism 5, shrapnel crawl
And assembling clamping jaw 6, assembling PIN needle and CCD detections 7, X-axis straight line module 8 and Y-axis straight line module 9.Four station turnplates
No.1 station 11 is used for placing the outer cover of lamp holder manually prepared in 1;Four station turnplates are installed by PIN needle horizontal testing agency 2 in side
The left side of No. two stations 12, it is whether qualified for detecting the side of PIN needle position;The front of the horizontal testing agency 2 of side PIN needle
It is mounted with shrapnel vibration feeding disk 3 and shrapnel seperator delivery device 4, shrapnel is by vibrating automatic spring and push;Four works
The top of No. three stations 13 of position turntable 1 is mounted with that shrapnel rotates assemble mechanism 5, and shrapnel rotation assemble mechanism 5 can be straight according to X-axis
The parameter setting of line module 8 and Y-axis straight line module 9 moves;Shrapnel crawl and dress are mounted with shrapnel rotation assemble mechanism 5
With clamping jaw 6, for gripping shrapnel and shrapnel being assembled into lamp holder;In the right side installation of No. four stations 14 of four station sabots 1
PIN needle and CCD detecting systems 7 are assembled, PIN needle is assembled and detects PIN needle and the qualification of shrapnel installation in lamp holder.Feeding
We select artificial loading to mode, and the calibration speed of X-axis straight line module 8 and Y-axis straight line module 9 is arranged to 5mm/s, 120s dresses
With 100 lamp holders are completed, quality testing qualification rate is 98%.
Case 2 is embodied:
A kind of automatic assembling and detection device for Automobile lamp holder plug, it includes:Four station turnplates 1, side PIN needle
Horizontal testing agency 2, spring vibration loading plate 3, shrapnel seperator delivery device 4, shrapnel rotation assemble mechanism 5, shrapnel crawl
And assembling clamping jaw 6, assembling PIN needle and CCD detections 7, X-axis straight line module 8 and Y-axis straight line module 9.Four station turnplates
No.1 station 11 is used for placing the outer cover of lamp holder manually prepared in 1;Four station turnplates are installed by PIN needle horizontal testing agency 2 in side
The left side of No. two stations 12, it is whether qualified for detecting the side of PIN needle position;The front of the horizontal testing agency 2 of side PIN needle
It is mounted with shrapnel vibration feeding disk 3 and shrapnel seperator delivery device 4, shrapnel is by vibrating automatic spring and push;Four works
The top of No. three stations 13 of position turntable 1 is mounted with that shrapnel rotates assemble mechanism 5, and shrapnel rotation assemble mechanism 5 can be straight according to X-axis
The parameter setting of line module 8 and Y-axis straight line module 9 moves;Shrapnel crawl and dress are mounted with shrapnel rotation assemble mechanism 5
With clamping jaw 6, for gripping shrapnel and shrapnel being assembled into lamp holder;In the right side installation of No. four stations 14 of four station sabots 1
PIN needle and CCD detecting systems 7 are assembled, PIN needle is assembled and detects PIN needle and the qualification of shrapnel installation in lamp holder.Feeding
We select spring vibration automatic charging to mode, and the calibration speed of X-axis straight line module 8 and Y-axis straight line module 9 is arranged to 5mm/
S, 70s assembling complete 100 lamp holders, and quality testing qualification rate is 99%.
Case 3 is embodied:
A kind of automatic assembling and detection device for Automobile lamp holder plug, it includes:Four station turnplates 1, side PIN needle
Horizontal testing agency 2, spring vibration loading plate 3, shrapnel seperator delivery device 4, shrapnel rotation assemble mechanism 5, shrapnel crawl
And assembling clamping jaw 6, assembling PIN needle and CCD detections 7, X-axis straight line module 8 and Y-axis straight line module 9.Four station turnplates
No.1 station 11 is used for placing the outer cover of lamp holder manually prepared in 1;Four station turnplates are installed by PIN needle horizontal testing agency 2 in side
The left side of No. two stations 12, it is whether qualified for detecting the side of PIN needle position;The front of the horizontal testing agency 2 of side PIN needle
It is mounted with shrapnel vibration feeding disk 3 and shrapnel seperator delivery device 4, shrapnel is by vibrating automatic spring and push;Four works
The top of No. three stations 13 of position turntable 1 is mounted with that shrapnel rotates assemble mechanism 5, and shrapnel rotation assemble mechanism 5 can be straight according to X-axis
The parameter setting of line module 8 and Y-axis straight line module 9 moves;Shrapnel crawl and dress are mounted with shrapnel rotation assemble mechanism 5
With clamping jaw 6, for gripping shrapnel and shrapnel being assembled into lamp holder;In the right side installation of No. four stations 14 of four station sabots 1
PIN needle and CCD detecting systems 7 are assembled, PIN needle is assembled and detects PIN needle and the qualification of shrapnel installation in lamp holder.Feeding
We select spring vibration automatic charging to mode, and the calibration speed of X-axis straight line module 8 and Y-axis straight line module 9 is arranged to 4mm/
S, 70s assembling complete 100 lamp holders, and quality testing qualification rate is 99.8%.
Embodiment described above only expresses the several embodiments of the utility model, its description is more specific and detailed,
But it should not be interpreted as limiting the scope of the present invention.It should be pointed out that for the common of this area
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (9)
1. a kind of automatic assembling and detection device of Automobile lamp holder plug, it includes:Four station turnplates (1), side PIN needle are horizontal
Testing agency (2), spring vibration loading plate (3), shrapnel seperator delivery device (4), shrapnel rotation assemble mechanism (5), shrapnel
Crawl and assembling clamping jaw (6), assembling PIN needle and CCD detections (7), X-axis straight line module (8) and Y-axis straight line module (9);It is described
Four station turnplates (1) in No.1 station (11) be used for placing the outer cover of lamp holder that manually prepares;The horizontal testing agency of side PIN needle
The left side of four (1) No. two station (12) of station turnplate is installed, it is whether qualified for detecting the side of PIN needle position;Side PIN needle
Shrapnel vibration feeding disk (3) and shrapnel seperator delivery device (4) are mounted with front of horizontal testing agency (2), and shrapnel passes through
Vibrate automatic spring and push;It is mounted with that shrapnel rotates assemble mechanism above No. three stations (13) of four station turnplates (1)
(5), shrapnel rotation assemble mechanism (5) can be moved according to the parameter setting of X-axis straight line module (8) and Y-axis straight line module (9)
It is dynamic;Shrapnel crawl and assembling clamping jaw (6) are mounted with shrapnel rotation assemble mechanism (5), for gripping shrapnel and to lamp holder
Middle assembling shrapnel;(7) system is detected in the right side installation assembling PIN needle and CCD of No. four stations (14) of four station turnplates (1),
Assemble PIN needle and detect PIN needle and the qualification of shrapnel installation in lamp holder.
2. the automatic assembling and detection device of Automobile lamp holder plug as claimed in claim 1, it is characterised in that:Four works
Four stations can be carried out at the same time the technique of respective station in position turntable (1), be independent of each other, efficiency is obvious.
3. the automatic assembling and detection device of Automobile lamp holder plug as claimed in claim 1, it is characterised in that:Shrapnel rotating dress
Fitting mechanism (5) detects the position of product with sensor, guides the position and angle of inclination of shrapnel in assembling process.
4. the automatic assembling and detection device of Automobile lamp holder plug as claimed in claim 1, it is characterised in that:The shrapnel
Rotation assemble mechanism (5) can be moved freely according to the parameter setting of X-axis straight line module and Y-axis straight line module.
5. the automatic assembling and detection device of Automobile lamp holder plug as claimed in claim 1, it is characterised in that:CCD detection fortune
With the detection PIN needle of camera principle clear and definite and the rigging position and angle of shrapnel, the position of PIN needle and shrapnel is carried out
The detection of multi-direction multi-angle.
6. the automatic assembling and detection device of Automobile lamp holder plug as claimed in claim 1, it is characterised in that:X-axis straight line mould
Group (8) and Y-axis straight line module (9) can be with the positions of real-time display shrapnel.
7. such as the automatic assembling and detection device of Automobile lamp holder plug according to any one of claims 1 to 6, its feature exists
In:Equipment surrounding is assembled with protective door and safe grating.
8. such as the automatic assembling and detection device of Automobile lamp holder plug according to any one of claims 1 to 6, its feature exists
In:Operation button and signal lamp are mounted with above equipment, for the alarm to system safety.
9. such as the automatic assembling and detection device of Automobile lamp holder plug according to any one of claims 1 to 6, its feature exists
In:It is mounted with that operation touch-screen is used for carrying out equipment whole workflow the setting of parameter above equipment.
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CN201721036216.9U CN207344137U (en) | 2017-08-18 | 2017-08-18 | A kind of automatic assembling and detection device of Automobile lamp holder plug |
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CN201721036216.9U CN207344137U (en) | 2017-08-18 | 2017-08-18 | A kind of automatic assembling and detection device of Automobile lamp holder plug |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108817951A (en) * | 2018-08-16 | 2018-11-16 | 肇庆学院 | Pressure regulating screw assembly equipment |
CN109108890A (en) * | 2018-08-16 | 2019-01-01 | 徐恩成 | Automatic gear assembling device |
CN109366167A (en) * | 2018-11-27 | 2019-02-22 | 东莞立新塑胶有限公司 | A kind of hardware plastic parts kludge |
CN113242688A (en) * | 2021-06-15 | 2021-08-10 | 重庆睿博光电股份有限公司 | Full-automatic assembly line for interior small lamp |
CN113977269A (en) * | 2021-11-17 | 2022-01-28 | 安费诺汽车连接系统(常州)有限公司 | Automatic mechanism of assembling of auto-parts |
CN113977270A (en) * | 2021-11-17 | 2022-01-28 | 安费诺汽车连接系统(常州)有限公司 | Automatic assembly production method of automobile parts and automatic assembly mechanism applying same |
CN115383455A (en) * | 2022-05-10 | 2022-11-25 | 上美塑胶(南京)有限公司 | PIN needle and elastic sheet integrated installation device |
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2017
- 2017-08-18 CN CN201721036216.9U patent/CN207344137U/en active Active
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108817951A (en) * | 2018-08-16 | 2018-11-16 | 肇庆学院 | Pressure regulating screw assembly equipment |
CN109108890A (en) * | 2018-08-16 | 2019-01-01 | 徐恩成 | Automatic gear assembling device |
CN109108890B (en) * | 2018-08-16 | 2020-06-30 | 北京擎科生物科技有限公司 | Automatic gear assembling device |
CN108817951B (en) * | 2018-08-16 | 2023-04-18 | 肇庆学院 | Pressure regulating screw assembling equipment |
CN109366167A (en) * | 2018-11-27 | 2019-02-22 | 东莞立新塑胶有限公司 | A kind of hardware plastic parts kludge |
CN113242688A (en) * | 2021-06-15 | 2021-08-10 | 重庆睿博光电股份有限公司 | Full-automatic assembly line for interior small lamp |
CN113242688B (en) * | 2021-06-15 | 2022-09-20 | 重庆睿博光电股份有限公司 | Full-automatic assembly line for interior small lamp |
CN113977269A (en) * | 2021-11-17 | 2022-01-28 | 安费诺汽车连接系统(常州)有限公司 | Automatic mechanism of assembling of auto-parts |
CN113977270A (en) * | 2021-11-17 | 2022-01-28 | 安费诺汽车连接系统(常州)有限公司 | Automatic assembly production method of automobile parts and automatic assembly mechanism applying same |
CN113977270B (en) * | 2021-11-17 | 2022-08-30 | 安费诺汽车连接系统(常州)有限公司 | Automatic assembly production method of automobile parts and automatic assembly mechanism applying same |
CN115383455A (en) * | 2022-05-10 | 2022-11-25 | 上美塑胶(南京)有限公司 | PIN needle and elastic sheet integrated installation device |
CN115383455B (en) * | 2022-05-10 | 2023-11-21 | 上美塑胶(南京)有限公司 | PIN needle shell fragment integral installation device |
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