CN103121013A - Automatic lens quality detection equipment - Google Patents
Automatic lens quality detection equipment Download PDFInfo
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- CN103121013A CN103121013A CN2013100615285A CN201310061528A CN103121013A CN 103121013 A CN103121013 A CN 103121013A CN 2013100615285 A CN2013100615285 A CN 2013100615285A CN 201310061528 A CN201310061528 A CN 201310061528A CN 103121013 A CN103121013 A CN 103121013A
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Abstract
The invention provides automatic lens quality detection equipment. The equipment comprises a lens transplanting and drawing mechanism, a lens turnover mechanism, a lens transfer and transplant mechanism, a lens detection feeding mechanism, lens quality detection equipment, an automatic separation mechanism and a lens collecting plate. According to the equipment, manual lens feeding in lens quality detection in the past is replaced by the full automatic mode; compared with the traditional manual detection manner, the automatic detection manner has the advantages that the efficiency for detecting a lens can be improved and the detected lens quality is good in consistence. Due to the full automatic mode, the efficiency and beat of the equipment can be greatly improved compared with that of the traditional manual operation.
Description
Technical field
The present invention relates to the checkout equipment technical field, be specifically related to a kind of automatic checkout equipment for the camera lens quality.
Background technology
Traditional Shot Detection mode is as shown in Figure 1: working method is that camera lens is transplanted grasping mechanism 6 ' from camera lens supplied materials position 7 ' grasp camera lens, then translational motion be put into rotating disk 4 ' on, manually detect at the camera lens quality testing instrument from the rotating disk 4 ' camera lens of taking again; Instrument is expressed as MTF for example herein, and MTF is the reference instrument of detector lens resolution ratio herein, also can represent other various Shot Detection instruments.This kind traditional approach efficient is low, and human factor affects the camera lens surface cleanliness, simultaneously the uniformity of the interference effect camera lens quality testing of human factor.In figure 1 ' be camera lens quality detection apparatus MTF; 2 ' be people's operating position; 3 ' be the rotating disk direction of motion; 4 ' be rotating disk; 5 ' be camera lens; 6 ' be that camera lens transplants grasping mechanism; 7 ' be camera lens supplied materials position.
Summary of the invention
Technical problem to be solved by this invention is, overcomes problems of the prior art, and a kind of automatic checkout equipment for the camera lens quality is provided.
A kind of automatic checkout equipment for the camera lens quality is characterized in that, comprising:
One is used for drawing the camera lens transplanting draw frame machine of camera lens;
The one camera lens switching mechanism that is used for camera lens is turned over turnback, camera lens are transplanted the camera lens that draw frame machine draws and are put on the camera lens switching mechanism;
One is used for the camera lens that the camera lens after upset is transplanted is transmitted transplanting mechanism, and the camera lens after camera lens transmission transplanting mechanism overturns the camera lens switching mechanism is transplanted to the quality testing position of each camera lens;
One is used for camera lens is delivered to Shot Detection feed mechanism in checkout equipment, and the camera lens that the Shot Detection feed mechanism will be delivered to the quality testing position carries out feeding;
The one camera lens quality detection apparatus that is used for the detector lens quality, checkout equipment checks the camera lens quality;
One is used for sorting detects the automatic sorting mechanism of rear lens, and the camera lens after automatic sorting mechanism completes detection is delivered on camera lens rewinding dish;
One is used for splendid attire detects the camera lens rewinding dish of rear lens.
Described camera lens is transplanted draw frame machine, comprise a horizontal Rodless cylinder, be provided with a vertical absorption cylinder on Rodless cylinder, draw the cylinder front end and be connected with a suction nozzle fixed head, has suction nozzle on the suction nozzle fixed head, suction nozzle below has a carrier movably, and carrier is arranged on a single-shaft mechanical arm, has a little rotary cylinder on carrier.
Described camera lens switching mechanism, comprise that one horizontal moves cylinder without bar, move without bar and be provided with a vertical twin shaft telescopic cylinder on cylinder, twin shaft telescopic cylinder below connects a large rotary cylinder, large rotary cylinder side is provided with suction nozzle, and large rotary cylinder is used for driving suction nozzle Rotate 180 degree; The suction nozzle top arranges the corresponding suction nozzle that is used for drawing camera lens, and suction nozzle is arranged on the suction nozzle fixed head, and the suction nozzle fixed head connects a little slide unit cylinder, and little slide unit cylinder is arranged on a Rodless cylinder.
Described camera lens transmits transplanting mechanism, comprise a synchronous screw mandrel that transmits, be provided with the transmission bracing frame on the synchronous driving screw mandrel, transmit on bracing frame and be provided with the transmission connecting rod, transmit on connecting rod air cylinder fixed plate is set, air cylinder fixed plate connects the synchronization telescope cylinder, is provided with the camera lens carrier on the synchronization telescope cylinder, and carrier is used for accepting the camera lens of sending here from the suction nozzle of camera lens switching mechanism.
Described Shot Detection feed mechanism comprises drawing from carrier a pair of suction nozzle of camera lens, and described a pair of suction nozzle independently is arranged on separately pen cylinder, and pen cylinder is arranged on a slide unit cylinder, and the slide unit cylinder is arranged on detection with on Rodless cylinder.
Described automatic sorting mechanism comprises a plurality of sorting suction nozzles that detect rear lens for drawing, and the sorting suction nozzle is separately positioned on the cylinder holder, and the cylinder holder connects a short manipulator of single shaft.
Described camera lens rewinding dish has Three regions, is respectively quality product camera lens zone, substandard products camera lens zone, defective products camera lens zone, and each zone has double-layer structure.
Beneficial effect, a kind of automatic checkout equipment for the camera lens quality that the present invention proposes, before having replaced, the full-automatic mode of this equipment needs the artificial loading camera lens when the detector lens quality, compare with traditional manual detection and improved the efficient of Shot Detection, the camera lens quality conformance that detects simultaneously is fine.Because this equipment is full automatic mode, efficient is compared greatly than traditional manually-operated efficient with beat and is improved.
Description of drawings
Describe the present invention in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is Shot Detection equipment schematic diagram traditional in prior art.
Fig. 2 is the automatic checkout equipment principle schematic for the camera lens quality of the present invention.
Fig. 3 is camera lens feeding process schematic diagram of the present invention.
Fig. 4 a is camera lens rotary movement schematic diagram 1.
Fig. 4 b is camera lens rotary movement schematic diagram 2.
Fig. 5 is rotation of lens 180 degree action schematic diagrames.
Fig. 6 is that camera lens is transferred to process schematic diagram on the detecting instrument carrier.
Fig. 7 a is camera lens synchronous driving structural scheme of mechanism.
Fig. 7 b is camera lens synchronous driving mechanism other direction schematic diagram.
Fig. 8 is synchronous driving mechanism initial position schematic diagram.
Fig. 9 is the position view after synchronous driving mechanism transmits certain distance.
Figure 10 a is that camera lens is sent to the feed mechanism schematic diagram in quality testing instrument.
Figure 10 b is that camera lens is sent to the feed mechanism other direction schematic diagram in quality testing instrument.
Figure 11 is camera lens assorting room schematic diagram.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Referring to Fig. 2, a kind of full-automatic checkout equipment for the camera lens quality comprises the double-deck A1 of mechanism of camera lens rewinding dish; The automatic sorting A2 of mechanism after Shot Detection is complete; The camera lens quality detection apparatus, the camera lens quality detection apparatus is exemplified as MTF A3 herein; Shot Detection feed mechanism A4; Camera lens transmits transplanting mechanism A5; Camera lens switching mechanism A6; Camera lens is transplanted grasping mechanism A7; Camera lens supplied materials zone A8.
wherein camera lens supplied materials position A8 is used for docking the camera lens that assembles, camera lens is transplanted draw frame machine A7 and is drawn camera lens from camera lens supplied materials position A8, then be put on camera lens switching mechanism A6, camera lens is turned over turnback, the camera lens that camera lens will transmit after transplanting mechanism A5 will overturn is transplanted to each camera lens quality testing position (MTF), the camera lens that Shot Detection feed mechanism A4 comes transplanting is delivered to detecting instrument the inside (MTF the inside) and is detected, also a upper camera lens that has detected is being put into above the transplanting mechanism carrier when sending camera lens, cave district on the corresponding carrier of each camera lens quality testing instrument (MTF).The automatic sorting A2 of mechanism after camera lens after having detected is complete by Shot Detection puts on the double-deck A1 of mechanism of corresponding camera lens rewinding dish; wherein camera lens rewinding dish is provided with three classes; the first kind is quality product; Equations of The Second Kind is substandard products, and the 3rd class is defective products, and each class is provided with two-layer rewinding dish simultaneously; after ground floor rewinding dish is filled; second layer rewinding dish carries out rewinding, does not shut down and can change dish, increases work efficiency.
The camera lens feeding process is referring to Fig. 3, to be suction nozzle 4 draw a camera lens to course of action in camera lens supplied materials zone 8, the suction nozzle 4 that Rodless cylinder 1 will be drawn camera lens moves to above the carrier 6 of single-shaft mechanical arm 7, then camera lens is put on carrier 6, a plurality of cave districts of putting camera lens are arranged above carrier 6, be 3 caves district herein for example, namely put 3 camera lenses; In figure, 1 is Rodless cylinder; 2 for drawing cylinder; 3 is the suction nozzle fixed head; 4 is suction nozzle; 5 is camera lens; 6 is carrier; 7 is single-shaft mechanical arm.
The camera lens switching process, referring to Fig. 4 a-Fig. 5, above single-shaft mechanical arm 7, three camera lenses of carrier are rotated by little rotary cylinder 8.Suction nozzle 9 is drawn three camera lenses, is rotated 180 degree by large rotary cylinder 10, and twin shaft telescopic cylinder 11 links with large rotary cylinder 10, moves cylinder 12 without bar and can drive twin shaft telescopic cylinder 11 and move.Be three places of putting camera lens corresponding to 3 caves district for example, can be also a plurality of cave district herein.In figure, 8 is little rotary cylinder; 9 is suction nozzle; 10 is large rotary cylinder; 11 is the twin shaft telescopic cylinder; 12 for to move cylinder without bar.
Camera lens is transferred on MTF instrument carrier process as shown in Figure 6, camera lens after three row's suction nozzles 13 overturn previous step is drawn, suction nozzle fixed head 14 connects with three row's suction nozzles 13, and little slide unit cylinder 15 connects with suction nozzle fixed head 14, transfers Rodless cylinder 16 and is connected with little slide unit cylinder 15.Course of action is that the camera lens that three row's suction nozzles are drawn after overturning moves on next step carrier by transferring Rodless cylinder 16.In figure, 13 is three row's suction nozzles; 14 is the suction nozzle fixed head; 15 is little slide unit cylinder; 16 for transferring Rodless cylinder.
Synchronous driving such as Fig. 7 a, Fig. 7 b, Fig. 8, shown in Figure 9, the one synchronous screw mandrel 18 that transmits, be provided with on synchronous driving screw mandrel 18 and transmit bracing frame 19, transmit to be provided with on bracing frame 19 and transmit connecting rod 20, on the transmission connecting rod, 20 arrange air cylinder fixed plate 21, air cylinder fixed plate 21 connects synchronization telescope cylinder 23, be provided with camera lens carrier 22 on synchronization telescope cylinder 23, carrier 22 is used for accepting the camera lens of sending here from the suction nozzle 13 of camera lens switching mechanism, the cave district that a plurality of placement camera lenses are arranged on carrier 22, the corresponding detecting instrument in each cave district.Synchronous driving screw mandrel 18 is driven by the synchronous driving drive motors, also is provided with line slideway on synchronous driving screw mandrel 18 positions.In figure, 25 is camera lens quality testing instrument First, and 26 is second of camera lens quality testing instrument, and 27 is the 3rd of camera lens quality testing instrument.Quality testing instrument refers to MTF for example herein, can be also other equipment.Camera lens synchronous driving principle such as Fig. 8 and shown in Figure 9: wherein Fig. 8 is synchronous driving mechanism initial position, and Fig. 9 refers to the position after synchronous driving mechanism transmits certain distance.
Camera lens is sent to the feed mechanism in quality testing instrument, as shown in Figure 10 a, 10b; In figure, 28 is the slide unit cylinder; 29 is the slide unit fixed head; 30 use Rodless cylinder for detecting; 31 is the detecting instrument platform; 32 is left pen type cylinder; 33 is right pen type cylinder; 34 is the 3rd detector guard shield (MTF guard shield); 35 for detecting with the left suction nozzle of feeding; 36 for detecting with the right suction nozzle of feeding; 37 is second detector guard shield (MTF guard shield); 38 is First detector guard shield (MTF guard shield).the course of work is operation principle: left pen core cylinder 32 links with the left suction nozzle 35 of feeding with detection, right pen type cylinder 33 links with the right suction nozzle 36 of feeding with detection, left pen type cylinder 32 and right pen type cylinder 33 link with slide unit cylinder 28, by slide unit fixed head 29, slide unit cylinder 28 and detection are linked with Rodless cylinder 30, namely detect with the left suction nozzle 35 of feeding or detect with the right suction nozzle 36 of feeding and use Rodless cylinder 30 can deliver on detecting instrument platform 31 by detection on the camera lens of drawing, detect conversely with the left suction nozzle 35 of feeding or detect and use Rodless cylinder 30 can send back on carrier 22 by detection on the camera lens after having detected on detecting instrument platform 31 with the right suction nozzle 36 of feeding.the mode that detects is the corresponding First detecting instrument of the camera lens in the number one cave district on carrier, corresponding second detecting instrument of the camera lens in No. second cave district on carrier, the 3rd detecting instrument that the camera lens in No. three cave district on carrier is corresponding, because the function of every detecting instrument is the same, can increase successively go down, the detection of while correspondence is as follows with left suction nozzle 35 with the function that detects with 36 two suction nozzles of right suction nozzle: can draw as left suction nozzle 35 camera lens that there is no detection on carrier for example, absorption is put on instrument monitor station 31 and is detected, and simultaneously due to the camera lens after having just to detect on instrument platform, this moment, right suction nozzle 36 just can be drawn the camera lens after having detected, increase work efficiency.
Sorting mechanism as shown in figure 11, sorting mechanism is that the camera lens after the front has been detected carries out sorting, the result that detects by front Shot Detection instrument (for example MTF), camera lens is divided into three major types, first kind camera lens is quality product, and the Equations of The Second Kind camera lens is substandard products, and the 3rd class camera lens is defective products.Sorting mechanism comprises a plurality of sorting suction nozzles 41,42,43 that detect rear lens for drawing, and the sorting suction nozzle is separately positioned on cylinder holder 40, and cylinder holder 40 connects a short manipulator of single shaft.The 39 short manipulators of separator single shaft in figure; 40 cylinder holders; 41 separator the 3rd suction nozzles (No. three cave district camera lens on corresponding carrier); 42 separator the second suction nozzles (No. second cave district camera lens on corresponding carrier); 43 separator the first suction nozzles (the number one cave district camera lens on corresponding carrier); 44 quality product camera lenses are regional; 45 substandard products camera lenses are regional; 46 defective products camera lenses are regional; 47 rewinding dishes (each class camera lens all is provided with two-layer rewinding dish, and after ground floor rewinding dish was filled, the empty rewinding dish of the second layer was followed rewinding); The 48 long manipulators of separator single shaft; 49 line slideways.
Advantage of the present invention:
(1) full automatic mode replaces existing artificial mode, and the speed of Shot Detection improves, and greatly improves with the efficient of manually comparing.
(2) this equipment is all that machine is completed automatically from the process of expecting blanking and haveing suffered, got rid of the interference of human factor in the tradition, the uniformity of Shot Detection is all very good, and traditional testing process is due to the Attended Operation that the people is arranged, the camera lens uniformity that detects is had a significant impact, bad during the fashion as a result that detects.Because of people's participation and operation, the camera lens very high to the script cleanliness factor has brought secondary pollution simultaneously, and this fully-automatic equipment has been avoided the shortcoming on the traditional approach.
(3) operability of this equipment is very strong, can increase and decrease freely according to the actual needs at scene the detecting instrument (as the MTF Shot Detection instrument in giving an example) of camera lens.
(4) this equipment has very strong flexible design, is free to mobile splicing all parts mechanism in maintenance and installation.
Above demonstration and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not subjected to the restriction of above-mentioned example; that describes in above-mentioned example and specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (7)
1. an automatic checkout equipment that is used for the camera lens quality, is characterized in that, comprising:
One is used for drawing the camera lens transplanting draw frame machine of camera lens;
The one camera lens switching mechanism that is used for camera lens is turned over turnback, camera lens are transplanted the camera lens that draw frame machine draws and are put on the camera lens switching mechanism;
One is used for the camera lens that the camera lens after upset is transplanted is transmitted transplanting mechanism, and the camera lens after camera lens transmission transplanting mechanism overturns the camera lens switching mechanism is transplanted to the quality testing position of each camera lens;
One is used for camera lens is delivered to Shot Detection feed mechanism in checkout equipment, and the camera lens that the Shot Detection feed mechanism will be delivered to the quality testing position carries out feeding;
The one camera lens quality detection apparatus that is used for the detector lens quality, checkout equipment checks the camera lens quality;
One is used for sorting detects the automatic sorting mechanism of rear lens, and the camera lens that automatic sorting mechanism is just detected after completing is delivered on camera lens rewinding dish;
One is used for splendid attire detects the camera lens rewinding dish of rear lens.
2. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that, described camera lens is transplanted draw frame machine, comprise a horizontal Rodless cylinder, be provided with a vertical absorption cylinder on Rodless cylinder, draw the cylinder front end and be connected with a suction nozzle fixed head, has suction nozzle on the suction nozzle fixed head, suction nozzle below has a carrier movably, and carrier is arranged on a single-shaft mechanical arm, has a little rotary cylinder on carrier.
3. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that, described camera lens switching mechanism, comprise that one horizontal moves cylinder without bar, move without bar and be provided with a vertical twin shaft telescopic cylinder on cylinder, twin shaft telescopic cylinder below connects a large rotary cylinder, and large rotary cylinder side is provided with suction nozzle, and large rotary cylinder is used for driving suction nozzle Rotate 180 degree; The suction nozzle top arranges the corresponding suction nozzle that is used for drawing camera lens, and suction nozzle is arranged on the suction nozzle fixed head, and the suction nozzle fixed head connects a little slide unit cylinder, and little slide unit cylinder is arranged on a Rodless cylinder.
4. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that, described camera lens transmits transplanting mechanism, comprise a synchronous screw mandrel that transmits, be provided with the transmission bracing frame on the synchronous driving screw mandrel, transmit on bracing frame and be provided with the transmission connecting rod, transmit on connecting rod air cylinder fixed plate is set, air cylinder fixed plate connects the synchronization telescope cylinder, is provided with the camera lens carrier on the synchronization telescope cylinder, and carrier is used for accepting the camera lens of sending here from the suction nozzle of camera lens switching mechanism.
5. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that, described Shot Detection feed mechanism, comprise drawing from carrier a pair of suction nozzle of camera lens, described a pair of suction nozzle independently is arranged on separately pen cylinder, pen cylinder is arranged on a slide unit cylinder, and the slide unit cylinder is arranged on and detects with on Rodless cylinder.
6. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that described automatic sorting mechanism comprises a plurality of sorting suction nozzles that detect rear lens for drawing, the sorting suction nozzle is separately positioned on the cylinder holder, and the cylinder holder connects a short manipulator of single shaft.
7. a kind of automatic checkout equipment for the camera lens quality according to claim 1, it is characterized in that, described camera lens rewinding dish has Three regions, be respectively quality product camera lens zone, substandard products camera lens zone, defective products camera lens zone, each zone has double-layer structure.
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| CN201310061528.5A CN103121013B (en) | 2013-02-27 | 2013-02-27 | Automatic lens quality detection equipment |
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| CN201310061528.5A CN103121013B (en) | 2013-02-27 | 2013-02-27 | Automatic lens quality detection equipment |
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| CN103121013B CN103121013B (en) | 2014-12-17 |
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Cited By (6)
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| CN105618386A (en) * | 2016-03-22 | 2016-06-01 | 惠州市德赛自动化技术有限公司 | Separation equipment |
| CN106216268A (en) * | 2016-09-13 | 2016-12-14 | 浙江舜宇光学有限公司 | For detecting equipment and the method for detection camera module thereof of camera module |
| CN106362960A (en) * | 2016-11-01 | 2017-02-01 | 中山市友力自动化科技有限公司 | Lens sorting method and lens sorting equipment |
| CN107422490A (en) * | 2017-06-29 | 2017-12-01 | 迅得机械（东莞）有限公司 | A kind of camera lens automatic assembling |
| CN109848076A (en) * | 2018-12-13 | 2019-06-07 | 西北机电工程研究所 | A kind of circumscribed workpiece flowing water line detecting method |
| CN113720580A (en) * | 2020-05-25 | 2021-11-30 | 三星电机株式会社 | Mounting structure and detection device with mounting structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105618386A (en) * | 2016-03-22 | 2016-06-01 | 惠州市德赛自动化技术有限公司 | Separation equipment |
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| CN107422490A (en) * | 2017-06-29 | 2017-12-01 | 迅得机械（东莞）有限公司 | A kind of camera lens automatic assembling |
| CN107422490B (en) * | 2017-06-29 | 2023-05-16 | 迅得机械（东莞）有限公司 | Automatic lens assembling machine |
| CN109848076A (en) * | 2018-12-13 | 2019-06-07 | 西北机电工程研究所 | A kind of circumscribed workpiece flowing water line detecting method |
| CN113720580A (en) * | 2020-05-25 | 2021-11-30 | 三星电机株式会社 | Mounting structure and detection device with mounting structure |
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|---|---|
| CN103121013B (en) | 2014-12-17 |
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Address after: 201109, 3rd Floor, Building 2, No. 1259 Ping'an Road, Minhang District, Shanghai Patentee after: Shanghai Xuantian Intelligent Technology Co.,Ltd. Country or region after: China Address before: Building 6, No. 3698 Husong Road, Dongjing Town, Songjiang District, Shanghai, 2016 Patentee before: SHANGHAI NOKIDA TECHNOLOGY CO.,LTD. Country or region before: China |
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