CN103111555A - Steel wire ring winding machine - Google Patents

Steel wire ring winding machine Download PDF

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Publication number
CN103111555A
CN103111555A CN2013100602162A CN201310060216A CN103111555A CN 103111555 A CN103111555 A CN 103111555A CN 2013100602162 A CN2013100602162 A CN 2013100602162A CN 201310060216 A CN201310060216 A CN 201310060216A CN 103111555 A CN103111555 A CN 103111555A
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China
Prior art keywords
gear
steel wire
plate
live
steel
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CN2013100602162A
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Chinese (zh)
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CN103111555B (en
Inventor
陈家轩
卢礼华
王友善
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Harbin Gongda Hongtu Rubber Plastic Science & Technology Co Ltd
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Harbin Gongda Hongtu Rubber Plastic Science & Technology Co Ltd
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Priority to CN201310060216.2A priority Critical patent/CN103111555B/en
Publication of CN103111555A publication Critical patent/CN103111555A/en
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Publication of CN103111555B publication Critical patent/CN103111555B/en
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Abstract

The invention discloses a steel wire ring winding machine, and belongs to the technical field of winding machines. A main transmission device is arranged on one side of a rack, a stored wire and steel wire tension controlling device is arranged on the upper portion of the main transmission device, and a steel wire positioning and clamping rotating device is arranged on the other side of the rack. The steel wire ring winding machine is simple in structure and easy to produce and manufacture. Rotating directions of an outer layer and an inner layer of the wound steel wires are opposite, the steel wire in one layer rotates leftwards, the steel wire in the other layer rotates rightwards, no rubber filling is required between the steel wires, and the steel wire ring winding machine can be directly used in manufacturing of tires. The tire produced by the steel wire rings manufactured by the steel sire ring winding machine is applicable to usage in high internal pressure, high load, large deformation and strong impact load. A tire bead portion of the tire is not easy to damage even if large yielding deformation is repeatedly generated, delaminating or cord thread breaking between the steel wire ring and a cord fabric surface is avoided, and durability of the tire is greatly improved.

Description

A kind of bead winding machine
Technical field
The present invention relates to a kind of bead winding machine, belong to the wrapping machine technical field.
Background technology
In the tire production field, in order to strengthen integrated support rigidity and the reliability of tire, need to be provided with wire loop in tire.Existing wire loop be by a steel wire through being entwined, its cross section is hexagon, is straight between steel wire and steel wire and substantially is parallel to each other, and is filled with rubber between steel wire and steel wire.
Aircraft tyre normally uses under pressure, top load, large deformation and extremely strong impact load in high.When existing meridian aviation tyre used under bearing top load, large deformation situation, tyre bead portion was subject to very large imposed deformation, impelled rubber inner heat of giving birth under the viscoplasticity effect, caused tyre temperature to raise.Repeatedly produce and subdue greatly easily generation tyre bead portion damage phenomenon of distortion, the damage of tyre bead portion is generally near wheel rim top, be easy to produce with on every side rubber interface in the anti-package termination of carcass ply and peel off, be easy between the interface of wire loop or gum filler and casing ply generation delamination or the cord phenomenon that fractures.Thereby greatly reduce the endurance quality of tyre bead, cause the tyre bead delamination, bulge of tire when serious, even the tyre bead blasting phenomena occur.
Summary of the invention
The objective of the invention is to use under pressure, top load, large deformation and extremely strong impact load in high in order to solve tire that existing wire loop makes, be easy between the interface of wire loop or gum filler and casing ply to occur delamination or the cord problem of phenomenon that fractures, and then a kind of bead winding machine is provided.
The objective of the invention is to be achieved through the following technical solutions:
A kind of bead winding machine, comprise: frame, main drive, deposit silk and the location of steel wire tension control device and wire loop clamps tumbler, described main drive is arranged on a side of frame, deposit silk and steel wire tension control device and be arranged on the top of main drive, the location of wire loop clamps tumbler and is arranged on the opposite side of frame.
The present invention has the following advantages: bead winding machine of the present invention is relatively simple for structure, manufactures than being easier to.Between the wire loop that is wound around is inside and outside two-layer, the direction of rotation is opposite each other, and the steel wire of one deck is left-handed, and the steel wire of another layer is exactly dextrorotation, need not filled rubber between steel wire and steel wire, can be directly used in the making of tire.The tire that the wire loop of doing with bead winding of the present invention mechanism is produced is adapted at using under pressure, top load, large deformation and extremely strong impact load in high.To subdue greatly its tyre bead portion of distortion not fragile yet even repeatedly produce, and delamination or the cord phenomenon that fractures can not occur between the interface of wire loop and casing ply yet, greatly improved the durability of tyre bead.
Description of drawings
Fig. 1 ~ Fig. 3 is the overall structure schematic diagram of a kind of bead winding machine of the present invention;
Fig. 4 is the structural representation (main looking) of frame;
Fig. 5 is the structural representation (overlooking) of frame;
Fig. 6 is the structural representation (the 6th gear 11 is provided with breach) of main drive;
Fig. 7 is the structural representation (driven gear 47 is two halves structures, removes toothed disc 13) of main drive;
Fig. 8 is the structural representation of depositing silk and steel wire tension control device;
Fig. 9 is the structural representation that stores wire tray;
Figure 10 is the structural representation (not containing back machine plate 27) that the location of the first wire loop clamps tumbler;
Figure 11 is the structural representation that the location of the second wire loop clamps tumbler;
Figure 12 is the syndeton schematic diagram of hold-down roller frame 24 and hold-down roller 25;
Figure 13 is the structural representation that the location of the third wire loop clamps tumbler.
Reference numeral 18 in figure is wire loop cores.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing: the present embodiment is implemented under take technical solution of the present invention as prerequisite, has provided detailed embodiment, but protection scope of the present invention is not limited to following embodiment.
As Fig. 1 ~ shown in Figure 3, a kind of bead winding machine that the present embodiment is related, comprise: frame, main drive, deposit silk and the location of steel wire tension control device and wire loop clamps tumbler, described main drive is arranged on a side of frame, deposit silk and steel wire tension control device and be arranged on the top of main drive, the location of wire loop clamps tumbler and is arranged on the opposite side of frame.
as Fig. 4 ~ shown in Figure 5, described frame comprises base 1, vertical slideway 2, leading screw 3, baffle plate 4, platform 5, hollow column 81 and handwheel screw 82, described hollow column 81 is fixed on the top of base 1 one sides, vertically a side of slideway 2 is fixedly connected with the outer wall of hollow column 81, vertically opposite side and the baffle plate 4 of slideway 2 are slidably connected, leading screw 3 is arranged on hollow column 81, the tailing screw flight of the baffle plate 4 that the bottom of leading screw 3 is interior with extending into hollow column 81 is connected, the top of leading screw 3 is threaded with the handwheel screw 82 that is arranged on hollow column 81 tops, one end of platform 5 is fixedly connected with baffle plate 4, the other end of platform 5 is provided with opening 83.
as shown in Figure 6, the first scheme of described main drive comprises toothed disc 13, motor 87 and a gear train, described gear train comprises the first gear 6, the second gear 7, the 3rd gear 8, the 4th gear 9, the 5th gear 10, the 6th gear 11 and the 7th gear 12, described the 6th gear 11 is provided with breach 85, toothed disc 13 is provided with breach 86, toothed disc 13 is fixedly connected with the 6th gear 11, breach 85 on the 6th gear 11 and the breach 86 on toothed disc 13 are arranged on same direction, motor 87 is arranged on the bottom of platform 5, gear train is arranged on the top of platform 5, the output shaft of motor 87 is fixedly connected with the first gear 6, the thickness of the first gear 6 is a times of other gear, the 7th gear 12 is connected and coaxial rotation up and down with the 5th gear 10, the second gear 7 and the 3rd gear 8 engagements, the 3rd gear 8 and the 6th gear 11 engagements, the first half of the first gear 6 and the second gear 7 engagements, the Lower Half of the first gear 6 and the 4th gear 9 engagements, the 4th gear 9 and the 5th gear 10 engagements, the 7th gear 12 and the 6th gear 11 engagements.
As shown in Figure 7, the another kind of scheme of described main drive comprises toothed disc 13, motor 87 and a gear train, described gear train comprises a driving gear 46 and a driven gear 47, the output shaft of motor 87 is fixedly connected with driving gear 46, driving gear 46 and driven gear 47 are meshed, described driven gear 47 is comprised of the first semi-circle gear 47-1 and the second semi-circle gear 47-2, described the first semi-circle gear 47-1 and the second semi-circle gear 47-2 are connected as one by bolt, and toothed disc 13 is connected on driven gear 47.
As Fig. 8 and shown in Figure 9, described silk and the steel wire tension control device deposited comprises steel wire mouth 16 and the ring set 17 that stores wire tray, steel wire is play the guiding role, described storage wire tray is comprised of the first semicircular ring 14 and the second semicircular ring 15, the first semicircular ring 14 and the second semicircular ring 15 are bolted on the curved surface of toothed disc 13, the steel wire mouth 16 that steel wire is play the guiding role is fixed on the uper side surface of toothed disc 13, and ring set 17 is fixed on the storage wire tray of steel wire mouth 16 porch that steel wire is play the guiding role.
as Fig. 1 and shown in Figure 10, the location of described the first wire loop clamps tumbler and comprises that back machine plate 27 and four backing rolls are, four backing rolls are to be the cross setting, each backing roll is to comprise internal support roller 51, outer support roller 52, drive motors 53, cylinder 54 and driving-belt 55, inner support roller 51 is connected on back machine plate 27 according to the wire loop diameter that twines, outer support roller 52 intersects with internal support roller 51, be in transmission connection by driving-belt 55 between outer support roller 52 and drive motors 53, be provided with cylinder 54 between the axle sleeve of the axle sleeve of drive motors 53 and outer support roller 52.
as Fig. 2, Figure 11 and shown in Figure 12, the location of described the second wire loop clamps tumbler and comprises breast roll 19, the steel band 20 of rubber is pasted on the surface, cog belt 21, two live-rollers 22, curved plate 23, hold-down roller frame 24, hold-down roller 25, three pairs or four pairs of help rolls 26, back machine plate 27, hydraulic cylinder 28, live-roller drive motors 29 and elevating screw 30, described back machine plate 27 is fixed on the upper end of the boss 84 of base 1, three pairs or four pairs of help rolls 26 are arranged on back machine plate 27, curved plate 23 is fixed on the downside of machine plate 27 front portions, back, a live-roller 22 is respectively installed at the two ends of curved plate 23, elevating screw 30 is arranged on the rear portion of back machine plate 27, breast roll 19 is arranged on the center of machine plate 27 front portions, back, the rear portion of breast roll 19 is threaded with elevating screw 30, live-roller drive motors 29 is fixed on the rear portion of back machine plate 27, the output shaft of live-roller drive motors 29 and a live-roller 22 are in transmission connection, the steel band 20 that rubber is pasted on the surface is in transmission connection with breast roll 19 and two live-rollers 22 respectively, cog belt 21 and two live-rollers 22 are in transmission connection, hold-down roller frame 24 is arranged on the downside of curved plate 23, be provided with hold-down roller 25 on hold-down roller frame 24, the lower end of hold-down roller frame 24 is connected with hydraulic cylinder 28.
as Fig. 3 and shown in Figure 13, the location of described the third wire loop clamps tumbler and comprises breast roll 19, two live-rollers 22, three pairs of help rolls 26, back machine plate 27, hydraulic cylinder 28, live-roller drive motors 29, gripper 71, steel band 72, lower guide is to steel plate 73, upper guide is to steel plate 74 and supporting steel plate 76, described three pairs of help rolls 26 are arranged on back machine plate 27, supporting steel plate 76 is fixed on the bottom of machine plate 27 front sides, back, the two ends of supporting steel plate 76 are respectively equipped with a live-roller 22, breast roll 19 is arranged on the center of machine plate 27 front portions, back, live-roller drive motors 29 is fixed on the rear portion of back machine plate 27, the output shaft of live-roller drive motors 29 and a live-roller 22 are in transmission connection, steel band 72 is in transmission connection with breast roll 19 and two live-rollers 22 respectively, steel band 72 is provided with gripper 71, upper guide is fixed on supporting steel plate 76 to steel plate 74, lower guide is arranged on upper guide to the bottom of steel plate 74 to steel plate 73, lower guide is connected with hydraulic cylinder 28 to the lower end of steel plate 73.The location of the third wire loop clamps tumbler and also comprises elevating screw 30, does not just draw.
The course of work of frame is for driving the adjusting of the upper-lower position of baffle plate 4 and platform 5 by the adjusting of leading screw 3, leading screw 3 can be realized accurate little feeding, thereby can control more exactly the main transmission that is placed on platform 5 deposit the silk device upper-lower position, guarantee steel wire mouth 16 horizontal levels with the wire loop core center of circle that is wound around in same plane.Thereby help to guarantee the precision of steel wire winding.
Its motion mode of bead winding is to order about annular minor diameter wire loop core 18 rotations on one side, does crisscross motion Yi Bian order about with steel wire rotating disk and steel wire mouth around the wire loop core.This winding process requires the mounting or dismounting of wire loop core are claimed.Gap type main drive gear train can satisfy winding, only need rotation end cut-off wheel and deposit wire tray and make the breach direction of the 6th gear 11 consistent with below platform breach direction, the wire loop core just can be put into and take out and not need repetition installing/dismounting gear train along the breach direction.The gap type main drive is very convenient to the mounting or dismounting of workpiece to be wound, can greatly improve winding efficient.
Significant advantage of two halves formula main drive is exactly to guarantee friction when the situation underdrive of dismounting wire loop, gearratio accurately can guarantee the precision of steel wire winding preferably, in addition, the gear train of two halves formula main drive only has two gears, and assembling is simple.
The location of the first wire loop clamps tumbler, belongs to a Contact Transmission scheme.
The location of the second wire loop clamps tumbler, belongs to the clamping transmission scheme.Clamping transmission scheme clamps effective, horizontal plane and vertical plane are fixed well, simple in structure, by a driven by motor Steel Belt Transmission, frictional force is in roller rest is and the contact friction of the rubber on steel band, is the line contact, contact is good, can guarantee enough friction drive, transmission is stable, is difficult for losing circle.Can guarantee precise and stable bead winding.
The location of the third wire loop clamps tumbler, also belongs to the clamping transmission scheme.Clamp transmission scheme and rely on gripper to control wire loop, by the guiding of steel plate, alternately control successively wire loop around the wire loop center, driving force is provided.The driven by motor steel band rotates, just with on gripper along with the guiding steel plate guiding enter the stage of grasping successively, grasp in process at gripper, play vertical two effects fixing and revolving force is provided, when gripper leaves steel plate, torsion springs in gripper 71 can open gripper automatically, only enter lower guide to steel plate 73 and upper guide gripper 71 closures between steel plate 74 time, clamping steel wire circle.The gripper hold can provide enough thrusts by cylinder action in steel plate, makes gripper non-slip, and steel belt can guarantee enough driving forces by the effect that breast roll 19 plays regulating wheel.This scheme is difficult for losing circle, more can guarantee high transmission accuracy.
The above; only be the better specific embodiment of the present invention; these specific embodiment all are based on the different implementations under general idea of the present invention; and protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement are within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (8)

1. bead winding machine, it is characterized in that, comprise: frame, main drive, deposit silk and the location of steel wire tension control device and wire loop clamps tumbler, described main drive is arranged on a side of frame, deposit silk and steel wire tension control device and be arranged on the top of main drive, the location of wire loop clamps tumbler and is arranged on the opposite side of frame.
2. bead winding machine according to claim 1, it is characterized in that, described frame comprises base, vertical slideway, leading screw, baffle plate, platform, hollow column and handwheel screw, described hollow column is fixed on the top of base one side, vertically a side of slideway is fixedly connected with the outer wall of hollow column, vertically opposite side and the baffle plate of slideway are slidably connected, leading screw is arranged on hollow column, the tailing screw flight of the baffle plate that the bottom of leading screw is interior with extending into hollow column is connected, the top of leading screw is threaded with the handwheel screw that is arranged on hollow column top, one end of platform is fixedly connected with baffle plate, the other end of platform is provided with opening.
3. bead winding machine according to claim 2, it is characterized in that, described main drive comprises toothed disc, motor and a gear train, described gear train comprises the first gear, the second gear, the 3rd gear, the 4th gear, the 5th gear, the 6th gear and the 7th gear, described the 6th gear is provided with breach, toothed disc is provided with breach, toothed disc is fixedly connected with the 6th gear, breach and the breach on toothed disc on the 6th gear are arranged on same direction, motor is arranged on the bottom of platform, gear train is arranged on the top of platform, the output shaft of motor is fixedly connected with the first gear, the thickness of the first gear is a times of other gear, the 7th gear is connected and coaxial rotation up and down with the 5th gear, the second gear and the engagement of the 3rd gear, the 3rd gear and the engagement of the 6th gear, the first half of the first gear and the engagement of the second gear, the Lower Half of the first gear and the engagement of the 4th gear, the 4th gear and the engagement of the 5th gear, the 7th gear and the engagement of the 6th gear.
4. bead winding machine according to claim 2, it is characterized in that, described main drive comprises toothed disc, motor and a gear train, described gear train comprises a driving gear and a driven gear, the output shaft of motor is fixedly connected with driving gear, driving gear and driven gear are meshed, described driven gear is comprised of the first semi-circle gear and the second semi-circle gear, described the first semi-circle gear and the second semi-circle gear are connected as one by bolt, and toothed disc is connected on driven gear.
5. according to claim 3 or 4 described bead winding machines, it is characterized in that, described silk and the steel wire tension control device deposited comprises steel wire mouth and the ring set that stores wire tray, steel wire is play the guiding role, described storage wire tray is comprised of the first semicircular ring and the second semicircular ring, the first semicircular ring and the second semicircular ring are bolted on the curved surface of toothed disc, the steel wire mouth that steel wire is play the guiding role is fixed on the uper side surface of toothed disc, and ring set is fixed on the storage wire tray of the steel wire mouth porch that steel wire is play the guiding role.
6. bead winding machine according to claim 5, it is characterized in that, the location of described wire loop clamps tumbler and comprises that back machine plate and four backing rolls are, four backing rolls are to be the cross setting, each backing roll is to comprise internal support roller, outer support roller, drive motors, cylinder and driving-belt, the inner support roller is connected on the machine plate of back according to twining wire loop diameter, outer support roller and internal support roller intersect, be in transmission connection by driving-belt between outer support roller and drive motors, be provided with cylinder between the axle sleeve of the axle sleeve of drive motors and outer support roller.
7. bead winding machine according to claim 5, it is characterized in that, the location of described wire loop clamps tumbler and comprises breast roll, the steel band of rubber is pasted on the surface, cog belt, two live-rollers, curved plate, the hold-down roller frame, hold-down roller, three pairs or four pairs of help rolls, back machine plate, hydraulic cylinder, live-roller drive motors and elevating screw, described back machine plate is fixed on the upper end of the boss of base, three pairs or four pairs of help rolls are arranged on the machine plate of back, curved plate is fixed on the downside of back machine prelaminar part, a live-roller is respectively installed at the two ends of curved plate, elevating screw is arranged on the rear portion of back machine plate, breast roll is arranged on the center of back machine prelaminar part, the rear portion of breast roll is threaded with elevating screw, the live-roller drive motors is fixed on the rear portion of back machine plate, the output shaft of live-roller drive motors and a live-roller are in transmission connection, the steel band that rubber is pasted on the surface is in transmission connection with breast roll and two live-rollers respectively, cog belt and two live-rollers are in transmission connection, the hold-down roller frame is arranged on the downside of curved plate, be provided with hold-down roller on the hold-down roller frame, the lower end of hold-down roller frame is connected with hydraulic cylinder.
8. bead winding machine according to claim 5, it is characterized in that, the location of described the third wire loop clamps tumbler and comprises breast roll, two live-rollers, three pairs of help rolls, back machine plate, hydraulic cylinder, the live-roller drive motors, gripper, steel band, lower guide is to steel plate, upper guide is to steel plate and supporting steel plate, described three pairs of help rolls are arranged on the machine plate of back, supporting steel plate is fixed on the bottom of machine plate front side, back, the two ends of supporting steel plate are respectively equipped with a live-roller, breast roll is arranged on the center of back machine prelaminar part, the live-roller drive motors is fixed on the rear portion of back machine plate, the output shaft of live-roller drive motors and a live-roller are in transmission connection, steel band is in transmission connection with breast roll and two live-rollers respectively, steel band is provided with gripper, upper guide is fixed on supporting steel plate to steel plate, lower guide is arranged on upper guide to the bottom of steel plate to steel plate, lower guide is connected with hydraulic cylinder to the lower end of steel plate.
CN201310060216.2A 2013-02-26 2013-02-26 Steel wire ring winding machine Active CN103111555B (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN103111556A (en) * 2013-02-27 2013-05-22 哈尔滨工大宏图橡塑科技有限公司 Steel wire ring positioning clamping rotating device of steel wire ring winding machine
CN104588548A (en) * 2014-12-23 2015-05-06 南京航空航天大学 Elastic steel wire ring forming machine
CN106541595A (en) * 2016-11-02 2017-03-29 哈尔滨工大宏图橡塑科技有限公司 One kind keeps flat steel wire ingot casing
CN106626465A (en) * 2016-11-02 2017-05-10 哈尔滨工大宏图橡塑科技有限公司 Compact steel wire ingot enclosure
CN110238318A (en) * 2019-07-24 2019-09-17 郑云霞 A kind of wire loop making apparatus
CN113246517A (en) * 2021-05-12 2021-08-13 山东新豪克轮胎有限公司 Tyre belt winding process
CN113306766A (en) * 2021-05-25 2021-08-27 青岛港国际股份有限公司 Paper pulp part beating machine
CN113814339A (en) * 2021-08-16 2021-12-21 中南大学 Winding guide device of circular-section steel wire ring winding machine and installation method thereof
CN116140512A (en) * 2023-04-17 2023-05-23 山东玲珑轮胎股份有限公司 Tire steel wire paying-off tension adjusting method and system

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111556B (en) * 2013-02-27 2015-02-18 哈尔滨工大宏图橡塑科技有限公司 Steel wire ring positioning clamping rotating device of steel wire ring winding machine
CN103111556A (en) * 2013-02-27 2013-05-22 哈尔滨工大宏图橡塑科技有限公司 Steel wire ring positioning clamping rotating device of steel wire ring winding machine
CN104588548A (en) * 2014-12-23 2015-05-06 南京航空航天大学 Elastic steel wire ring forming machine
CN106541595A (en) * 2016-11-02 2017-03-29 哈尔滨工大宏图橡塑科技有限公司 One kind keeps flat steel wire ingot casing
CN106626465A (en) * 2016-11-02 2017-05-10 哈尔滨工大宏图橡塑科技有限公司 Compact steel wire ingot enclosure
CN106626465B (en) * 2016-11-02 2018-07-24 哈尔滨工大宏图橡塑科技有限公司 A kind of compact steel wire ingot casing
CN106541595B (en) * 2016-11-02 2018-07-24 哈尔滨工大宏图橡塑科技有限公司 One kind keeping flat steel wire ingot casing
CN110238318B (en) * 2019-07-24 2024-03-22 郑云霞 Steel wire ring manufacturing equipment
CN110238318A (en) * 2019-07-24 2019-09-17 郑云霞 A kind of wire loop making apparatus
CN113246517A (en) * 2021-05-12 2021-08-13 山东新豪克轮胎有限公司 Tyre belt winding process
CN113246517B (en) * 2021-05-12 2022-06-10 山东新豪克轮胎有限公司 Tyre belt winding process
CN113306766A (en) * 2021-05-25 2021-08-27 青岛港国际股份有限公司 Paper pulp part beating machine
CN113814339A (en) * 2021-08-16 2021-12-21 中南大学 Winding guide device of circular-section steel wire ring winding machine and installation method thereof
CN113814339B (en) * 2021-08-16 2022-10-14 中南大学 Winding guide device of circular-section steel wire ring winding machine and installation method thereof
CN116140512A (en) * 2023-04-17 2023-05-23 山东玲珑轮胎股份有限公司 Tire steel wire paying-off tension adjusting method and system
CN116140512B (en) * 2023-04-17 2023-08-22 山东玲珑轮胎股份有限公司 Tire steel wire paying-off tension adjusting method and system

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