CN113814339B - Winding guide device of circular-section steel wire ring winding machine and installation method thereof - Google Patents
Winding guide device of circular-section steel wire ring winding machine and installation method thereof Download PDFInfo
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- CN113814339B CN113814339B CN202110934746.XA CN202110934746A CN113814339B CN 113814339 B CN113814339 B CN 113814339B CN 202110934746 A CN202110934746 A CN 202110934746A CN 113814339 B CN113814339 B CN 113814339B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F37/00—Manufacture of rings from wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
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Abstract
The invention provides a winding guide device of a steel wire ring winding machine with a circular section and an installation method thereof; the winding guide device comprises a frame; the frame is rotatably connected with a wire winding assembly; install first seal wire subassembly in the frame so that the steel wire can extend to on first seal wire subassembly and the wire winding subassembly from the outside under the condition that does not take place plastic deformation, install the second seal wire subassembly on the wire winding subassembly so that the steel wire can extend to second seal wire subassembly and install on the seal wire mouth subassembly on the wire winding subassembly from the wire winding subassembly under the condition that does not take place plastic deformation, the play silk end of seal wire mouth subassembly is followed the direction bending extension of keeping away from the wire winding subassembly so that the steel wire can extend to on the circle core of steel wire circle from the seal wire mouth subassembly under the condition that does not take place plastic deformation. According to the invention, through the guiding action of the first wire guide assembly, the second wire guide assembly and the wire guide mouth assembly extending in a bending way, the steel wire can be prevented from generating plastic deformation in the wire feeding process, and the winding efficiency and quality of the steel wire can be further ensured.
Description
Technical Field
The invention relates to the technical field of steel wire ring winding machines, in particular to a winding guide device of a steel wire ring winding machine with a circular section and an installation method of the winding guide device of the steel wire ring winding machine with the circular section.
Background
In the prior art, the automatic winding of the steel wire can be realized through the steel wire ring winding machine, the winding efficiency of the steel wire ring is improved, the existing steel wire ring winding machine also has the advantages of large winding force and large winding power, and the winding quality is ensured. In the existing steel wire ring winding machine, a steel wire sequentially passes through a horizontal wire guide roller, a wire winding assembly and a wire guide nozzle assembly and then is spot-welded on a ring core of a steel wire ring.
However, in the conventional wire ring winding machine, when a steel wire sequentially passes through the horizontal godet roller, the wire winding assembly and the godet nozzle assembly, plastic deformation is easily generated, and further, the winding efficiency and the winding quality are affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a winding guide device of a circular-section steel wire ring winding machine and an installation method thereof, wherein the winding guide device can improve the winding efficiency and the winding quality.
In order to solve the technical problem, the invention adopts the following technical scheme:
a winding guide device of a steel wire ring winding machine with a circular section comprises a frame; the frame is rotatably connected with a wire winding assembly; install first seal wire subassembly in order to make the steel wire can extend to on first seal wire subassembly and the wire winding subassembly from the outside under the condition that does not take place plastic deformation under the frame, install the second seal wire subassembly on the wire winding subassembly so that the steel wire can extend to second seal wire subassembly and install on the seal wire mouth subassembly on the wire winding subassembly from the wire winding subassembly under the condition that does not take place plastic deformation, the play silk end of seal wire mouth subassembly is followed the direction of keeping away from the wire winding subassembly and is buckled to extend so that the steel wire can extend to on the circle core of steel wire winding from the seal wire mouth subassembly under the condition that does not take place plastic deformation.
Specifically, the first guide wire assembly includes a pair of first guide wire blocks; a pair of first wire guide blocks are arranged in an axisymmetric manner with respect to the horizontal line so that the steel wire can extend from the outside to one of the first wire guide blocks and continue to the wire winding assembly without plastic deformation.
Specifically, the first wire guiding block comprises a pair of first connecting plates which are arranged in parallel and are both triangular structures, wherein one first connecting plate is connected with the rack; a pair of first connecting plates are connected through three first connecting shafts which are parallel to each other, and the three first connecting shafts are respectively arranged on three corners of the first connecting plates; each first connecting shaft is sleeved with a first synchronizing wheel; the three first synchronizing wheels are wound with a first synchronizing belt to form an endless belt and are adapted to be in contact with the steel wire.
Specifically, the second guide wire assembly includes a pair of second guide wire blocks; the pair of second guide blocks are arranged symmetrically with respect to the center line of the guide nozzle assembly so that the steel wire can extend from the wire winding assembly to one of the second guide blocks and continue to the guide nozzle assembly without plastic deformation.
Specifically, the second wire guide block comprises a pair of second connecting plates which are arranged in parallel and are of triangular structures, wherein one second connecting plate is connected with the wire winding assembly; the pair of second connecting plates are connected through three second connecting shafts which are parallel to each other, and the three second connecting shafts are respectively arranged at three corners of the second connecting plates; each second connecting shaft is sleeved with a second synchronizing wheel; and the three second synchronous wheels are wound with second synchronous belts to form annular belts and are used for contacting with the steel wires.
Specifically, the wire winding assembly comprises a rotating disc, and a gap is formed in the disc surface of the rotating disc; one end of the yarn guide nozzle assembly is a fixed end and is installed on the disc surface of the rotating disc, the yarn outlet end of the yarn guide nozzle assembly is bent and extends to penetrate through the notch and is used for directing to the ring core of the steel wire ring, and the yarn outlet end of the yarn guide nozzle assembly is inclined to the normal line of the disc surface of the rotating disc so that a winding angle can be formed between the yarn guide nozzle assembly and the ring core.
Specifically, the guide wire nozzle assembly comprises a substrate, a clamping seat and a guide wire; one end of the base plate is arranged on the disc surface of the rotating disc, and the other end of the base plate is bent and extended to penetrate through the notch; the clamping seat is arranged at one end of the base plate far away from the rotating disc and is provided with a mounting hole; the guide pin is installed in the mounting hole and be formed with the passageway that is used for wearing to establish the steel wire in the guide pin, and the guide pin inclines to the normal setting of rolling disc quotation and the tip of guide pin is used for directional circle core.
Specifically, the godet assembly includes a clamp; the clamping piece is installed on the base plate and is used for pressurizing the steel wire so as to realize the tensioning of the steel wire.
Specifically, the wire winding assembly comprises a pair of arc-shaped wire winding members; the arc-shaped wire winding pieces are symmetrically arranged on the disc surface of the rotating disc; the winding guide device further comprises a wire pressing assembly; the wire pressing assembly comprises a pair of arc wire pressing plates and a driving piece; the pair of arc wire pressing plates are symmetrically arranged on the outer side of the rotating disc and used for pressing steel wires on the arc wire winding piece; the driving piece is arranged on the rotating disc; one end of the arc-shaped wire pressing plate is hinged to the rotating disc, and one end, far away from the hinged point, of the arc-shaped wire pressing plate is connected with the driving end of the driving piece so as to drive the arc-shaped wire pressing plate to rotate.
A method for installing a winding guide device of a circular section wire coil winding machine, which is applied to the winding guide device of the circular section wire coil winding machine; the method comprises the following steps:
s1: arranging the winding guide device on a workbench of a winding machine;
s2: and adjusting the installation position of the winding guide device so that the winding angle formed between the filament outlet end of the filament guide nozzle assembly and the ring core of the steel wire ring is always within a preset range.
Compared with the prior art, the invention has the advantages that:
1. through the guide effect of the first wire guide assembly, the second wire guide assembly and the wire guide mouth assembly extending in a bending mode, the bending curvature of the steel wire in the wire feeding process can be controlled, the steel wire is prevented from generating plastic deformation in the wire feeding process, and the winding efficiency and quality of the steel wire are further guaranteed.
2. In the prior art, when a steel wire is wound on a wire winding assembly to store wires, the wire winding assembly with a large diameter size is required to be adopted in order to avoid plastic deformation of the steel wire, but the wire winding assembly with the large diameter size has the defects of high manufacturing cost, high energy consumption and large occupied area. According to the invention, the bending curvature of the steel wire can be controlled by utilizing the first wire guide assembly and the second wire guide assembly, so that a wire winding assembly with a large diameter size is not required, and the manufacturing cost, the energy consumption and the whole volume of the device are reduced.
3. The winding angle formed between the wire outlet end of the wire guide nozzle assembly and the ring core of the steel wire ring is always in a preset range by adjusting the mounting position of the winding guide device, so that the winding quality is improved.
4. When the tension of the steel wire is not enough, the steel wire and the ring core are easy to fall off or are overhead, and the winding quality is further influenced, so that the tension of the steel wire can be increased by adopting the clamping piece, and the winding quality is further improved.
5. Through the effect of guide pin, shortened the distance between silk guide mouth subassembly and the circle core, play good guide effect and avoid the steel wire to take place plastic deformation at the in-process that the steel wire extends to the circle core.
Drawings
FIG. 1 is a schematic front view showing a winding guide apparatus of a circular cross-section coil winding machine according to the present invention;
FIG. 2 is a perspective view of a winding guide of the round-section wire-ring winding machine according to the present invention;
FIG. 3 is a schematic view showing an operating state of a winding guide apparatus of the round-section wire-ring winding machine according to the present invention;
FIG. 4 is a schematic perspective view of a first wire guide block according to the present invention;
FIG. 5 is a flowchart of a method of installing a winding guide of a round-section coil winding machine according to the present invention;
fig. 6 is a schematic view showing the installation of a winding guide of the circular-section coil winding machine according to the present invention.
The reference numerals in the figures denote: 1. a frame; 11. a front support plate; 12. a rear support plate; 2. a wire winding assembly; 21. rotating the disc; 22. an arc-shaped wire winding piece; 3. a first guidewire assembly; 31. a first wire guide block; 311. a connecting plate; 312. a connecting shaft; 313. a first synchronization belt; 4. a second guidewire assembly; 41. a second wire guide block; 5. a wire guide nozzle assembly; 51. a substrate; 52. a card holder; 53. guiding a needle; 54. a clamping member; 6. a wire pressing assembly; 61. an arc-shaped wire pressing plate; 7. a horizontal wire guide roller; 8. a gear transmission assembly; 9. and (4) wire clamping.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples.
Winding guide device embodiment of circular section steel wire ring winding machine
Referring to fig. 1 to 3, the present invention includes a frame 1; the frame 1 is rotatably connected with a wire winding assembly 2; the frame 1 is provided with a first guide wire component 3 so that a steel wire can extend to the first guide wire component 3 and the wire winding component 2 from the outside under the condition of no plastic deformation, the wire winding component 2 is provided with a second guide wire component 4 so that the steel wire can extend to the second guide wire component 4 from the wire winding component 2 and a wire guide nozzle component 5 arranged on the wire winding component 2 under the condition of no plastic deformation, and the wire outlet end of the wire guide nozzle component 5 bends and extends along the direction far away from the wire winding component 2 so that the steel wire can extend to a ring core of a steel wire ring from the wire guide nozzle component 5 under the condition of no plastic deformation. Through the guide effect of the first wire guide component 3, the second wire guide component 4 and the wire guide mouth component 5 extending in a bending mode, the bending curvature of the steel wire in the wire feeding process can be controlled, the steel wire is prevented from generating plastic deformation in the wire feeding process, and the winding efficiency and quality of the steel wire are further guaranteed. In the prior art, when a steel wire is wound on the wire winding component 2 for wire storage, in order to avoid plastic deformation of the steel wire, a wire winding component with a large diameter size needs to be adopted, but the wire winding component with the large diameter size has the defects of high manufacturing cost, high energy consumption and large occupied area. According to the invention, the bending curvature of the steel wire can be controlled by utilizing the first wire guide component 3 and the second wire guide component 4, so that a wire winding component with a large diameter size is not required, and the manufacturing cost, the energy consumption and the whole volume of the device are reduced.
Specifically, the wire winding assembly 2 comprises a rotating disc 21, and a gap is formed on the disc surface of the rotating disc 21; install gear drive subassembly 8 in frame 1, frame 1 includes preceding backup pad 11 and back backup pad 12, gear drive subassembly 8 includes drive gear, a pair of symmetrical arrangement's idler gear and opening gear, drive gear and a pair of idler gear all rotate to be connected between preceding backup pad 11 and back backup pad 12, opening gear rotates to be connected at back backup pad 12, drive gear meshes with two idler gears respectively, two idler gears mesh with opening gear respectively, rolling disc 21 passes through bolted connection in opening gear and rotates along with opening gear is synchronous. Through gear drive assembly 8 can drive rolling disc 21 clockwise turning or anticlockwise rotation, and then realizes the positive and negative winding of steel wire. The double-idler wheel mechanism with consistent size and structure is adopted, so that stable transmission and less impact of the opening gear are ensured, the opening gear and the idler wheel can be always meshed, and the transmission ratio is accurate; the designed gear set realizes the speed reduction function, ensures that the number of used gears is minimum under the condition that the shedding gear is stably driven without tooth jumping and vibration, thereby ensuring compact structure and high transmission efficiency.
Referring to fig. 4, specifically, the first guide wire assembly 3 includes a pair of first guide wire blocks 31; a pair of first wire guide blocks 31 are arranged axially symmetrically with respect to the horizontal so that the wire can extend from the outside onto one of the first wire guide blocks 31 and further onto the wire winding assembly 2 without plastic deformation. The steel wire can penetrate between the pair of first wire guide blocks 31, and then is in contact with one first wire guide block 31 and extends to the wire winding assembly 2, so that the aims of guiding the steel wire and reducing the plastic deformation of the steel wire can be fulfilled in the forward and reverse winding processes of the steel wire. Further, the first wire guide block 31 includes a pair of first connection plates 311 which are arranged in parallel and are both triangular structures, wherein one first connection plate 311 is connected with the frame 1; a pair of first connection plates 311 are connected by three first connection shafts 312 parallel to each other and three first connection shafts 312 are respectively disposed at three corners of the first connection plates 311; each first connecting shaft 312 is sleeved with a first synchronizing wheel; the three first timing pulleys are wound with a first timing belt 313 to form an endless belt and are adapted to be in contact with the wires. In the wire feeding process, the first synchronous belt 313 is in contact with the steel wire, so that the friction force in the wire feeding process can be reduced, and the smoothness of wire feeding is improved; furthermore, the steel wire can be extended with a bending curvature without plastic deformation by the extrados of the first synchronizing wheel. Preferably, a pair of first wire guide blocks 31 form a first included angle therebetween and the opening of the first included angle faces the center of the wire winding assembly 2; the center line of the first included angle coincides with the horizontal diameter of the rotating disc 21; the angle of the first included angle is 30-90 degrees.
Specifically, the second wire assembly 4 includes a pair of second wire blocks 41; a pair of second guide blocks 41 are provided symmetrically with respect to the center line of the godet assembly 5 so that the wire can extend from the winding assembly 2 to one of the second guide blocks 41 and on to the godet assembly 5 without plastic deformation. The steel wire can penetrate between the pair of second wire guide blocks 41, and then is contacted with one second wire guide block 41 and extends to the wire guide nozzle assembly 5, so that the aims of guiding the steel wire and reducing the plastic deformation of the steel wire can be fulfilled in the forward and backward winding processes of the steel wire. Further, the second wire guide block 41 comprises a pair of second connecting plates which are arranged in parallel and are both in a triangular structure, wherein one second connecting plate is connected with the wire winding assembly 2; the pair of second connecting plates are connected through three second connecting shafts which are parallel to each other, and the three second connecting shafts are respectively arranged at three corners of the second connecting plates; each second connecting shaft is sleeved with a second synchronizing wheel; and the three second synchronous wheels are wound with second synchronous belts to form annular belts and are used for contacting with the steel wires. In the wire feeding process, the second synchronous belt is in contact with the steel wire, so that the friction force in the wire feeding process can be reduced, and the smoothness of wire feeding is improved; furthermore, the steel wire can be extended with a bending curvature without plastic deformation by the extrados of the second synchronizing wheel. Preferably, the second wire guide blocks 41 are triangular prism structures with base surfaces of obtuse triangles, and two side surfaces forming obtuse angles on one second wire guide block 41 are arranged opposite to two side surfaces forming obtuse angles on the other second wire guide block 41; a second angle is formed between the pair of second wire guide blocks 41, the opening of the second angle deviates from the center of the wire winding component 2, and the angle of the second angle is 30-60 degrees.
Specifically, at least two pairs of horizontal guide rollers 7 are further connected to the frame 1, a gap for passing through a steel wire is formed between each pair of horizontal guide rollers 7, the gap between each pair of horizontal guide rollers 7 and the center line of the first included angle are on the same horizontal plane, and the two pairs of horizontal guide rollers 7 are arranged on one side, far away from the wire winding assembly 2, of the first wire guiding assembly 3. The steel wire is extended to the first wire guiding assembly 3 in a straight state by two pairs of horizontal wire guiding rollers 7, which is beneficial to reducing the plastic deformation of the steel wire.
Specifically, one end of the yarn guide nozzle assembly 5 is a fixed end and is installed on the disc surface of the rotating disc 21, the yarn output end of the yarn guide nozzle assembly 5 is bent and extended to pass through a notch on the disc surface and is used for pointing to the core of the bead ring, and the yarn output end of the yarn guide nozzle assembly 5 is arranged obliquely to the normal line of the disc surface of the rotating disc 21 so that a winding angle can be formed between the yarn guide nozzle assembly 5 and the core. The winding angle of the steel wire can be changed as required by changing the inclination angle between the normal lines of the yarn guide nozzle assembly 5 and the disc surface of the rotating disc 21, and the plastic deformation of the steel wire can be reduced due to the inclined arrangement of the yarn guide nozzle assembly 5 and the disc surface of the rotating disc 21. Further, the guide wire nozzle assembly 5 comprises a base plate 51, a clamping seat 52 and a guide wire 53; one end of the base plate 51 is mounted on the disc surface of the rotating disc 21, and the other end of the base plate 51 is bent and extended to pass through the notch; the clamping seat 52 is arranged at one end of the base plate 51 far away from the rotating disc 21, and a mounting hole is formed in the clamping seat 52; the guide pin 53 is installed in the installation hole and a channel for passing a steel wire is formed in the guide pin 53, the guide pin 53 is disposed obliquely to a normal line of the disc surface of the rotating disc 21 and an end of the guide pin 53 is used for pointing to the circle core. Through the effect of guide pin 53, shortened the distance between guide wire mouth subassembly 5 and the circle core, play good guide effect and avoid the steel wire to take place plastic deformation in the in-process that the steel wire extends to the circle core. Preferably, the guide pin 53 is a standard component made of wear-resistant material so as to facilitate subsequent maintenance and replacement; the inclination angle between the godet assembly 5 and the normal of the disc surface of the rotating disc 21 is 20-30 degrees.
Specifically, the godet assembly 5 includes a clamp 54; a clamp 54 is mounted on the base plate 51 and is used to apply pressure to the wire to effect tensioning of the wire. When the tension of the steel wire is not enough, the steel wire and the ring core are easy to fall off or be overhead, and the winding quality is further influenced, so that the tension of the steel wire can be increased by adopting the clamping piece 54, and the winding quality is further improved. Further, the clamping member 54 includes a pair of clamping plates disposed in parallel along the vertical direction, the clamping plates are slidably mounted on the base plate 51, the pair of clamping plates are connected by a connecting member, and the distance between the pair of clamping plates can be adjusted by the connecting member, so as to achieve the effect of pressurizing and tensioning the steel wire. Preferably, the clamping piece is made of wear-resistant and smooth resin materials, so that friction between the clamping piece and the steel wire is reduced, the service life is prolonged, and the cost is reduced.
Specifically, the filament winding assembly 2 includes a pair of arcuate filament winding members 22; a pair of arc-shaped wire winding pieces 22 are symmetrically arranged on the disc surface of the rotating disc 21; the winding guide device further comprises a wire pressing component 6; the wire pressing assembly 6 comprises a pair of arc-shaped wire pressing plates 61 and a driving piece; a pair of arc wire pressing plates 61 are symmetrically arranged on the outer side of the rotating disc 21 and used for pressing steel wires on the arc wire winding piece 22; the driving piece is arranged on the rotating disc 21; one end of the arc-shaped wire pressing plate 61 is hinged to the rotating disc 21, and one end, far away from the hinged point, of the arc-shaped wire pressing plate 61 is connected with the driving end of the driving piece so as to drive the arc-shaped wire pressing plate 61 to rotate. The steel wires wound on the arc-shaped wire winding piece 22 are compressed by the wire pressing component 6, so that the phenomenon that the steel wires on the arc-shaped wire winding piece 22 are broken after the steel wires are cut can be avoided. Further, arc wire winding spare 22 includes arc backup pad and third hold-in range, a pair of arc backup pad sets up side by side, be connected with a plurality of shaft between a pair of arc backup pad, and a plurality of shaft are along the profile evenly distributed of arc backup pad, every epaxial all the cover of wheel is equipped with the third synchronizing wheel, the third hold-in range twines and forms annular hold-in range on a plurality of third synchronizing wheels, the last face that is used for with the steel wire contact of annular hold-in range is the arcwall face, one of them arc backup pad is connected with rolling disc 21. The radius of the arc-shaped surface of the arc-shaped wire winding member 22 for contacting the steel wire is larger than the minimum bending radius of the steel wire subjected to plastic deformation, thereby improving the winding efficiency and quality.
In particular, the winding guide means comprise a clamp 9, the clamp 9 being mounted on the frame 1, and the clamp 9 being mounted on the side of the horizontal wire roller 7 facing away from the first wire assembly 3. When the steel wire needs to be cut after the wire feeding is stopped, the steel wire is clamped through the wire clamp 9 and then is cut, and the steel wire is prevented from bouncing on the winding guide device.
Method for installing winding guide device of circular section steel wire ring winding machine
Referring to fig. 5, a method for installing a winding guide device of a circular-section wire coil winding machine is applied to the winding guide device described in the above embodiments; the method comprises the following steps:
s1: arranging the winding guide device on a workbench of a winding machine;
s2: the installation position of the winding guide device is adjusted so that the winding angle formed between the filament outlet end of the filament guide nozzle assembly 5 and the core of the bead ring is always within a preset range, thereby achieving the purpose of improving the winding quality.
Referring to fig. 6, in particular, the installation position of the winding guide is adjusted such that the frame 1 is parallel to and offset from a diameter of the core of the bead ring such that the yarn output end of the yarn guide nozzle assembly 5 is tangent to the core.
The above description is only a preferred embodiment of the present invention, but not intended to limit the present invention, and the scope of the present invention is not limited thereto, and different implementations of the overall concept belong to the scope of the present invention. Those skilled in the art can easily modify the equivalent embodiments by means of variations and substitutions within the technical scope of the present disclosure, and these should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. A winding guide device of a steel wire ring winding machine with a circular section is characterized by comprising a frame (1); the frame (1) is rotatably connected with a wire winding assembly (2); the wire winding device is characterized in that a first wire guide assembly (3) is mounted on a rack (1) so that a steel wire can extend to the first wire guide assembly (3) and a wire winding assembly (2) from the outside under the condition of no plastic deformation, a second wire guide assembly (4) is mounted on the wire winding assembly (2) so that the steel wire can extend to the second wire guide assembly (4) and a wire guide nozzle assembly (5) mounted on the wire winding assembly (2) from the wire winding assembly (2) under the condition of no plastic deformation, a wire outlet end of the wire guide nozzle assembly (5) is bent and extended along the direction far away from the wire winding assembly (2) so that the steel wire can extend to a ring core of a steel wire ring from the wire guide nozzle assembly (5) under the condition of no plastic deformation, and the first wire guide assembly (3) comprises a pair of first wire guide blocks (31); the pair of first wire guide blocks (31) are symmetrically arranged by taking a horizontal line as a reference axis so that a steel wire can extend to one of the first wire guide blocks (31) from the outside without plastic deformation and continue to the wire winding assembly (2), the first wire guide blocks (31) comprise a pair of first connecting plates (311) which are arranged in parallel and are in triangular structures, and one of the first connecting plates (311) is connected with the rack (1); a pair of first connection plates (311) are connected by three first connection shafts (312) which are parallel to each other and three first connection shafts (312) are respectively arranged at three corners of the first connection plates (311); each first connecting shaft (312) is sleeved with a first synchronizing wheel; three first synchronizing wheels are wound with first synchronizing belts (313) to form annular belts and are used for contacting with the steel wires, and the second guide wire component (4) comprises a pair of second guide wire blocks (41); the pair of second wire guide blocks (41) are arranged in an axisymmetric mode by taking the central line of the wire guide nozzle assembly (5) as a reference axis so that a steel wire can extend from the wire winding assembly (2) to one of the second wire guide blocks (41) and continue to the wire guide nozzle assembly (5) under the condition of no plastic deformation, each second wire guide block (41) comprises a pair of second connecting plates which are arranged in parallel and are of triangular structures, and one second connecting plate is connected with the wire winding assembly (2); the pair of second connecting plates are connected through three second connecting shafts which are parallel to each other, and the three second connecting shafts are respectively arranged at three corners of the second connecting plates; each second connecting shaft is sleeved with a second synchronizing wheel; and the three second synchronous wheels are wound with second synchronous belts to form annular belts and are used for contacting with the steel wires.
2. The winding guide device of a circular-section wire coil winding machine according to claim 1, wherein the wire winding assembly (2) comprises a rotating disc (21), and the disc surface of the rotating disc (21) is provided with a notch; one end of the wire guide nozzle assembly (5) is a fixed end and is installed on the disc surface of the rotating disc (21), the wire outlet end of the wire guide nozzle assembly (5) extends in a bending mode to penetrate through the notch and be used for directing to the ring core of the steel wire ring, and the wire outlet end of the wire guide nozzle assembly (5) is inclined to the normal line of the disc surface of the rotating disc (21) to enable a winding angle to be formed between the wire guide nozzle assembly (5) and the ring core.
3. The winding guide apparatus of a circular-section bead winding machine according to claim 2, wherein the godet assembly (5) includes a base plate (51), a cassette (52), and a guide pin (53); one end of the base plate (51) is arranged on the disc surface of the rotating disc (21), and the other end of the base plate (51) bends and extends to pass through the notch; the clamping seat (52) is arranged at one end, far away from the rotating disc (21), of the base plate (51), and a mounting hole is formed in the clamping seat (52); the guide pin (53) is installed in the installation hole, a channel for penetrating a steel wire is formed in the guide pin (53), the guide pin (53) is arranged obliquely to the normal of the disc surface of the rotating disc (21), and the end part of the guide pin (53) is used for pointing to the ring core.
4. The winding guide of a circular-section coil winding machine according to claim 3, characterized in that the godet assembly (5) comprises a gripper (54); a clamping member (54) is mounted on the base plate (51) and is used to press the wire to effect tensioning of the wire.
5. The winding guide apparatus of a circular-section wire coil winding machine according to claim 2, wherein the wire winding assembly (2) comprises a pair of arc-shaped wire winding members (22); a pair of arc-shaped wire winding pieces (22) are symmetrically arranged on the surface of the rotating disc (21); the winding guide device further comprises a wire pressing component (6); the wire pressing assembly (6) comprises a pair of arc wire pressing plates (61) and a driving piece; the pair of arc-shaped wire pressing plates (61) are symmetrically arranged on the outer side of the rotating disc (21) and used for pressing steel wires on the arc-shaped wire winding piece (22); the driving piece is arranged on the rotating disc (21); one end of the arc-shaped wire pressing plate (61) is hinged to the rotating disc (21), and one end, far away from the hinged point, of the arc-shaped wire pressing plate (61) is connected with the driving end of the driving piece so as to drive the arc-shaped wire pressing plate (61) to rotate.
6. A method of installing a winding guide of a round-section coil winding machine, characterized by being applied to the winding guide as recited in any one of claims 1 to 5; the method comprises the following steps:
s1: arranging the winding guide device on a workbench of a winding machine;
s2: and adjusting the installation position of the winding guide device to enable a winding angle formed between the wire outlet end of the wire guide nozzle assembly (5) and the ring core of the steel wire ring to be always within a preset range.
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| CN202110934746.XA CN113814339B (en) | 2021-08-16 | 2021-08-16 | Winding guide device of circular-section steel wire ring winding machine and installation method thereof |
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| CN202110934746.XA CN113814339B (en) | 2021-08-16 | 2021-08-16 | Winding guide device of circular-section steel wire ring winding machine and installation method thereof |
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| CN104875412A (en) * | 2015-06-08 | 2015-09-02 | 哈尔滨理工大学 | Tire bead winding device |
| CN110142354A (en) * | 2019-05-28 | 2019-08-20 | 温州兴锐成科技有限公司 | A kind of flat filament wire rod processing unit (plant) |
| CN210854749U (en) * | 2019-10-29 | 2020-06-26 | 唐山华冶钢管制造有限公司 | Unreeling steel wire straightening device |
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| FR2156787A1 (en) * | 1971-10-20 | 1973-06-01 | Advance Mfg Co | |
| CN102814433A (en) * | 2012-08-24 | 2012-12-12 | 天津赛象科技股份有限公司 | Winding apparatus of bead ring of circular section |
| CN103111555A (en) * | 2013-02-26 | 2013-05-22 | 哈尔滨工大宏图橡塑科技有限公司 | Steel wire ring winding machine |
| CN103170560A (en) * | 2013-04-12 | 2013-06-26 | 哈尔滨工大宏图橡塑科技有限公司 | Steel wire ring winding machine |
| CN103192540A (en) * | 2013-04-12 | 2013-07-10 | 哈尔滨工大宏图橡塑科技有限公司 | Wire winding disk of aviation tire bead ring winding machine |
| CN104875412A (en) * | 2015-06-08 | 2015-09-02 | 哈尔滨理工大学 | Tire bead winding device |
| CN110142354A (en) * | 2019-05-28 | 2019-08-20 | 温州兴锐成科技有限公司 | A kind of flat filament wire rod processing unit (plant) |
| CN210854749U (en) * | 2019-10-29 | 2020-06-26 | 唐山华冶钢管制造有限公司 | Unreeling steel wire straightening device |
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| CN113814339A (en) | 2021-12-21 |
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