CN103101873B - Automatically quantitative down filling machine - Google Patents

Automatically quantitative down filling machine Download PDF

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Publication number
CN103101873B
CN103101873B CN201310052441.1A CN201310052441A CN103101873B CN 103101873 B CN103101873 B CN 103101873B CN 201310052441 A CN201310052441 A CN 201310052441A CN 103101873 B CN103101873 B CN 103101873B
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China
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suede
pair
eider down
pipe
chamber
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CN103101873A (en
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徐建新
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SUZHOU BIYANGTE GARMENT EQUIPMENT CO Ltd
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SUZHOU BIYANGTE GARMENT EQUIPMENT CO Ltd
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Abstract

The invention discloses an automatically quantitative down filling machine, and belongs to the technical field of stowage equipment for down and feather filled products. The automatically quantitative down filling machine comprises a box body, a first down stirring mechanism, a second down stirring mechanisms, an electrical automatic control mechanism, a weighing metering mechanism, a down output mechanism, a down filling head and a box cavity channel start-and-stop mechanism. The box body comprises a box frame, a down storage box and a down delivering box. A down lead-in connector, an air window and a down storage quantity signal collector are placed on the down storage box in a matched mode, and a down lead-out connector and a down quantity signal collector are placed on the down delivering box in a matched mode. The first stirring mechanism is used for stirring down inside a down storage box cavity, and the second stirring mechanism is used for stirring down inside a down delivering box cavity. The electrical automatic control mechanism is placed on one side of the box body in a matched mode. The weighing metering mechanism is connected with a down lead-out connector pipeline of the down delivering box, the down output mechanism is connected with the weighing metering mechanism, the down filling head is connected with the down output mechanism in a matched mode, and the box cavity channel start-and-stop mechanism is matched with a bottom plate of the down storage box. The automatically quantitative down filling machine has the advantages of showing rhythmic continuity of down supplying, being capable of providing guarantee for subsequent continuously weighing and down filling, being good in down filling efficiency and light in operation intensity, guaranteeing a clean environment of operation site and eradicating down wasting.

Description

Automatic quantitative down-filling machine
Technical field
The invention belongs to the stowage unit technical field that down products is used, be specifically related to a kind of automatic quantitative down-filling machine.
Background technology
Aforesaid down products be not limited to as down jackets, eiderdown quilt, down feather cushion, down feather pillow, etc., when making this based article, eider down need to be filled in prefabricated bobbin, then carry out quilting, form product.
Before special-purpose down-filling machine is released, down products production firm mostly fills eider down with manual mode of operation in bobbin, and this mode of operation exists following shortcoming: the one, and the large and inefficiency of workman's labour intensity; The 2nd, loading error is large, affect the quality of down products and even undermine businessman's reputation, because adopt such as electronic scale or similar measurement instrument and measure by workman in filling suede process by hand, and judgement variable intuitively adds subjective assurance with workman entirely, so the variation of the factors such as the whether accurate workman's of being subject to of loading experience, sense of responsibility and/or mood and occur fluctuating; The 3rd, because eider down proportion is lighter, thereby be prone to elegant flying upward, both affected operating environment, cause again eider down waste.
Chinese invention patent publication number CN1868354A recommends to have " method for makings of down jackets ", the method can significantly alleviate workman's labour intensity (without filling online suede by workman) and ensure the clean of production environment, and more positive meaning is the technique effect that 4 page of the 7th row of its Instructions Page 2 countdown line 3 to the refers.But because the method need to be used the spacer screen dictyosome of eider down control and veil dictyosome, eider down is between face, spacer screen dictyosome, and spacer screen dictyosome is natural silk or polyester filament, and veil dictyosome is PVA water soluble fiber, so cost is higher.In addition because this method is used lapping machine replacement down-filling machine, and need to be equipped with carding machine for the preceding working procedure of lapping machine lapping, therefore equipment investment cost is large, for down products various lots of and that production capacity can not take on a certain scale production firm, is difficult to be suitable for.Again, owing to eider down being constrained between face, spacer screen dictyosome, so its fluffy effect is subject to certain impact.
In recent years, in Chinese patent literature, disclose successively the technical information of down-filling machine, as Granted publication CN101779837B provides " automatic quantitative down-filling machine ", this patent scheme is in fact a kind of S. A. down-filling machine, because whenever being to fill suede once in courage chamber to bobbin, need to the eider down cover operation matching with eider down cylindrical shell once (specifically can be walked to the 4th row referring to specification sheets the 0019th hurdle the 1st of this patent) by workman, if especially failed, gap (patent claims gap) will be kept between eider down cover and eider down cylindrical shell, can affect so the weighing precision of balance to eider down.In addition,, because this patent scheme can not continuous weighting, therefore can not fill continuously suede, thereby exert an influence to filling suede efficiency.
And for example CN202247079U discloses " a kind of for the structural development of filling suede pipe on full-automatic down filling machine ", because this patent is that one of them parts for down-filling machine propose, thereby does not have referential technical meaning for down-filling machine complete machine.
For another example application for a patent for invention publication No. CN102808245A discloses " a kind of down-filling machine " (this patent application has been indiscriminately imitated aforementioned CN202247079U completely by the suede pipe that fills shown in its figure five), this patent application scheme is to the automatic down-filling machine of the CN202542832U(in first to file) specific technical scheme, should say, this patent application scheme can embody the technique effect that its specification sheets the 0044th hurdle is recorded, but because this patent scheme is not to the mixing device such as being arranged in the input magazine of upper strata, be arranged at a pair of parallel mixing device in lower floor's delivery casing, make, the cover plate actuating device that lower floor's case connects or cuts off, weighting apparatus (patent weigh cabinet) and provide rational enlightenment between weighting apparatus and the concrete structure that fills eider down ejector between pile etc., therefore be difficult to make the those of ordinary skill in field reproduce like a cork this scheme and be applied in actual production down products.
Also as application for a patent for invention publication No. CN102795589A discloses " down-filling machine ", due to this patent scheme only need to be fed eider down in hopper through weighting apparatus (patent claims gauging device) weigh finish and by defeated suede motor and fill suede motor all in running order under, therefore after feeding spiro rod drives in bobbin by eider down, repeat again said process, be difficult to embody the good suede efficiency of filling.In addition, owing to having adopted feeding spiro rod, thereby there is the anxiety that undermines eider down.
In view of above-mentioned prior art, be necessary more specifically to be designed, to can really be applied to production practice, for this reason, the applicant has done actively and good try, finally formed technical scheme described below, and taked under secrecy provision, to the experiment proved that it is practicable.
Summary of the invention
Task of the present invention is to provide a kind of and contributes to the eider down in guarantee storage suede case abstemiously to velvet-supplying box, to feed and use the continuity embodying for suede, being conducive to make to store up passage between suede case and velvet-supplying box according to technological requirement opens or closes and use and avoid eider down amount erratic and affect follow-up continuous weighting and fill continuously suede, be of value to realizing uninterruptedly the filling suede of eider down bobbin being used improve and fill suede efficiency, have and be convenient to embody desirable automation effect and use to alleviate workman's labour intensity and have and be good at guaranteeing desirable sealing effect and use and ensure the clean environment of operation field and the automatic quantitative down-filling machine of putting and ending to waste.
Task of the present invention completes like this, a kind of automatic quantitative down-filling machine, be included in and under use state, be disposed at a casing that fills suede operation field, this casing comprises tank tower, be positioned at the storage suede case and the velvet-supplying box that is positioned at tank tower bottom on tank tower top, on storage suede case, be equipped with one and introduce interface for eider down eider down being incorporated in the storage suede case chamber of storing up suede case, at least one is for displacing the air in described storage suede case chamber storage suede case transom window chamber and that be furnished with filtering net and for gathering the storage suede amount signal picker of the eider down amount in storage suede case chamber, at a side of the length direction of velvet-supplying box and opposite side, be respectively equipped with and a pair ofly for the eider down in the velvet-supplying box chamber of velvet-supplying box being drawn to the eider down in velvet-supplying box chamber, draw interface, and on velvet-supplying box, be also provided with one for gathering the suede amount signal picker of the suede amount in velvet-supplying box chamber, one first Jiao Rong mechanism, this first Jiao Rong mechanism is arranged on described storage suede case with horizontality, and is stretched in described storage suede case the chamber in the eider down storing up in suede case chamber is disturbed, the second Jiao Rong mechanism that a pair of structure is identical, this, and is stretched in described velvet-supplying box chamber the eider down in velvet-supplying box chamber is disturbed with horizontality and parallel being arranged on described velvet-supplying box the second Jiao Rong mechanism, one electric automatic control mechanism, this electric automatic control mechanism is configured in a side of described casing, a pair of Weighing mechanism, one of them Weighing mechanism in this pair of Weighing mechanism draws interface pipeline with a pair of eider down of a described side that is positioned at the length direction of described velvet-supplying box and is connected, and another Weighing mechanism in a pair of Weighing mechanism draws interface pipeline with a pair of eider down of described opposite side that is positioned at the length direction of velvet-supplying box and is connected, the a pair of eider down output mechanism for the eider down output after described Weighing mechanism is weighed, one of them eider down output mechanism in this pair of eider down output mechanism is connected with one of them the Weighing mechanism in described a pair of Weighing mechanism, and this is connected with another Weighing mechanism in a pair of Weighing mechanism another eider down output mechanism in eider down output mechanism, a pair of for the eider down that comes from described eider down output mechanism being filled to the pile that fills in the bobbin of down products, one of them eider down output mechanism that this pair of one of them of filling in pile is filled in pile and described a pair of eider down output mechanism connects, and mechanism is fixed with Weighing, and this pair of another another eider down output mechanism filling in pile and a pair of eider down output mechanism filling in pile connects, and same and Weighing mechanism is fixed, one for storing up the case chamber passage mechanism for opening/closing of the passage between suede case chamber and velvet-supplying box chamber described in opening and closing of fault, this case chamber passage mechanism for opening/closing is arranged on described tank tower, and match with the storage suede box plate of storage suede case, wherein: described storage suede amount signal picker, eider down draw interface, suede amount signal picker, first, second Jiao Rong mechanism, Weighing mechanism, eider down output mechanism, fill pile is all connected with described electric automatic control mechanism electrical control with case chamber passage mechanism for opening/closing.
In a specific embodiment of the present invention, at described storage suede case, on the tank wall of a side of described electric automatic control mechanism, with longitudinal state, offer a storage suede amount signal picker adjustment tank, described storage suede amount signal picker is adjusted up and down and is arranged in this storage suede amount signal picker adjustment tank; At described velvet-supplying box, on the tank wall of a side of electric automatic control mechanism, with longitudinal state, offer a suede amount signal picker adjustment tank, described suede amount signal picker is adjusted up and down and is arranged in this suede amount signal picker adjustment tank.
In another specific embodiment of the present invention, described storage suede amount signal picker and suede amount signal picker are photoelectric switch.
In another specific embodiment of the present invention, the first described Jiao Rong mechanism comprises the first motor, the first electric machine support, first stirs suede axle and one group first stirs suede bar, the first motor is fixed on the first electric machine support with horizontality, and be connected with described electric automatic control mechanism electrical control, the first electric machine support is fixed on described storage suede case on the tank wall of a side of electric automatic control mechanism, the first two ends pivotable of stirring suede axle is bearing on the corresponding tank wall of storage suede case, middle part is positioned at described storage suede case chamber, and this first stir suede axle towards one end of the first motor be stretched over storage suede case chamber outside, be connected with the first electric machine shaft driving of the first motor, one group first is stirred suede bar and is fixed on the first described middle part of stirring suede axle with interval state, and each adjacent first stirs suede bar and forms each other criss cross false relation.
In another specific embodiment of the present invention, described a pair of the second Jiao Rong mechanism respectively comprises the second motor, the second electric machine support, second stirs suede axle and one group second stirs suede bar, the second motor is fixed on the second electric machine support with horizontality, and be connected with described electric automatic control mechanism electrical control, the second electric machine support is fixed on described velvet-supplying box on the tank wall of a side of electric automatic control mechanism, the second two ends of stirring suede axle are bearing on the corresponding tank wall of velvet-supplying box rotationally, middle part is positioned at described velvet-supplying box chamber, and this second stirs suede axle outside one end of the second motor is stretched over velvet-supplying box chamber, be connected with the second electric machine shaft driving of the second motor, one group second is stirred suede bar and is fixed on the second described middle part of stirring suede axle with interval state, and adjacent second stirs suede bar forms criss cross false relation each other.
Of the present invention, also have in a specific embodiment, being positioned at the described a pair of eider down derivation mechanism of a side of length direction of described velvet-supplying box and the described a pair of eider down that is positioned at the opposite side of length direction draws interface and respectively comprises suede fixed sleeving, go out suede high-pressure air pipe, go out suede sleeve pipe, clip is connected teleflex with transition, go out on the tank wall of described length direction that suede fixed sleeving is fixed on described velvet-supplying box, go out suede high-pressure air pipe and be positioned at described velvet-supplying box chamber, this one end that goes out suede high-pressure air pipe is corresponding with the tube chamber that goes out suede fixed sleeving, the other end is connected with described electric automatic control mechanism, go out suede sleeve pipe outside velvet-supplying box chamber with to go out suede fixed sleeving matched, and fixed by clip, one end that transition connects teleflex with go out suede sleeve pipe and connect, the other end that the described transition that one of them Weighing mechanism in described a pair of Weighing mechanism and a pair of eider down that is positioned at a side of velvet-supplying box are drawn interface is connected teleflex connects, and another Weighing mechanism in a pair of Weighing mechanism and a pair of eider down that is positioned at the opposite side of velvet-supplying box are drawn the other end that the transition of interface is connected teleflex and are connected, described a pair of eider down output mechanism and the bottom of Weighing mechanism connect, and the described a pair of top that pile is fixed on Weighing mechanism of filling, on described storage suede box plate, offer a valve chamber, described case chamber passage mechanism for opening/closing comprises acting cylinder support, acting cylinder, pivoted arm, curtain shaft and valve, acting cylinder support is fixed on described tank tower, and be positioned at described velvet-supplying box chamber, acting cylinder is connected with described electric automatic control mechanism controls, the cylinder body of this acting cylinder is connected on acting cylinder support, the end of the acting cylinder post of acting cylinder forms an acting cylinder post connector, one end pivotal joint of this acting cylinder post connector and pivoted arm, and the other end of pivoted arm and one end of curtain shaft are fixed, the two ends of curtain shaft are bearing on the valve axle bed being fixed on tank tower rotationally, valve is corresponding with described valve chamber, and a side of this valve is fixed on curtain shaft by a pair of valve permanent seat.
More of the present invention and in a specific embodiment, described a pair of Weighing mechanism respectively comprises a batch meter casing, a pair of weighing hopper, a pair of weighting apparatus and a docking suede device, batch meter casing is corresponding to the side of the length direction of described velvet-supplying box, a pair of weighting apparatus is arranged in the batch meter casing chamber of batch meter casing, and lay respectively at the two ends in batch meter casing chamber, each weighting apparatus is connected with described electric automatic control mechanism electrical control, one of them weighing hopper in a pair of weighing hopper is arranged on one of them weighting apparatus in a pair of weighting apparatus, and another weighing hopper in a pair of weighing hopper is arranged on another weighting apparatus in a pair of weighting apparatus, and in the following side of each weighing hopper, be extended with one and go out suede pipe for the weighing hopper that the eider down in the weighing hopper chamber of weighing hopper is drawn, one of them in one docking suede device connects the top that suede device is arranged on one of them weighing hopper in a pair of weighing hopper, and drawing one of them eider down in interface with described a pair of eider down draws the described other end that the described transition of interface is connected teleflex and connects, and another in a docking suede device connects the top that suede device is arranged on another weighing hopper in a pair of weighing hopper, and drawing another eider down in interface with described a pair of eider down draws the described other end that the described transition of interface is connected teleflex and connects, one of them eider down output mechanism in described a pair of eider down output mechanism goes out suede pipe with the described weighing hopper of one of them weighing hopper in a pair of weighing hopper and is connected, and going out suede pipe with the weighing hopper of another weighing hopper in a pair of weighing hopper, another eider down output mechanism in a pair of eider down output mechanism is connected, the described a pair of pile that fills is connected with eider down output mechanism in described batch meter case chamber, wherein: in described batch meter casing chamber, be provided with a casing chamber separator of battery plates, on this casing chamber separator of battery plates, offer a resigning hole being connected with described eider down output mechanism pipeline for filling pile described in confession.
In of the present invention and then a specific embodiment, described a pair of weighting apparatus respectively comprises LOAD CELLS base, LOAD CELLS, weighing support and weighing hopper adapter plate, LOAD CELLS base is fixed on the bottom in the batch meter casing chamber of described batch meter casing, LOAD CELLS is arranged on LOAD CELLS base, and be connected with described electric automatic control mechanism electrical control, weighing support is found a place in LOAD CELLS, weighing hopper adapter plate is fixed on weighing support, and described weighing hopper is fixed on weighing hopper adapter plate, a described docking suede device respectively comprises into suede sleeve pipe, flexible transition adapter sleeve and enter suede intubate, enter on the wall body that suede sleeve pipe is fixed on described weighing hopper, and this suede casing cavity that enters that enters suede sleeve pipe communicates with described weighing hopper chamber, the middle part of entering the length direction of suede intubate forms a fixed flange, this fixed flange and described batch meter casing are fixed, one end of entering suede intubate is entered in suede casing cavity described in inserting, and with the chamber wall that enters suede casing cavity be discontiguous, the other end that enters suede intubate the is connected teleflex described other end with described transition connects, flexible transition adapter sleeve is entering suede sleeve pipe and is entering between suede intubate, seal.
Of the present invention again more and in a specific embodiment, described a pair of eider down output mechanism comprises air conveyor, enter, go out suede interface, pipe box, bearing support and flexible sucker cover, bearing support is fixed on the bottom in the batch meter casing chamber of described batch meter casing, and to go out suede pipe corresponding with described weighing hopper, air conveyor is arranged on bearing support, on this air conveyor, be connected with one end of conveyer high-pressure air pipe, and the other end of conveyer high-pressure air pipe is connected with described electric automatic control mechanism source of the gas pipeline, go out suede interface and air conveyor to enter suede mouth matched, the velour output that goes out suede interface and air conveyor is matched, pipe box is nested with and is entering on suede interface, and one end of this pipe box with enter suede interface and fix, one end of flexible sucker cover corresponding with the end face of the other end of pipe box and and the end face of pipe box between maintain gap, and the other end of flexible sucker cover is nested with to go out on suede pipe at described weighing hopper, described fill pile with described in go out suede interface and connect.
In again of the present invention and then a specific embodiment, the described pile that fills comprises outer tube, return-air Taper Pipe cover, eider down delivery pipe, one group of gas blow pipe and fill suede pipe, the outer tube setting that is the level of state, and form and have an outer tube attachment flange towards the end, one end of batch meter casing at this outer tube, the outer wall of this outer tube attachment flange and described batch meter casing is fixed, and be positioned at the top of batch meter casing, return-air Taper Pipe cover is planted in the overcoat tube chamber of sleeve pipe outside, on this return-air taper bushing, with high density state, offer return-air micropore, and at this return-air taper bushing, on the end face of one end of batch meter casing, offer one group of return-air slotted eye, one end of eider down delivery pipe is placed in the return-air tapered sleeve tube chamber of return-air taper bushing, the other end probes in described batch meter casing chamber and is fixed with a Taper Pipe cover attachment flange, this Taper Pipe cover attachment flange is fixedly connected with described outer tube attachment flange and fixes with batch meter casing simultaneously, on this Taper Pipe cover attachment flange, offer one group of quantity gas blow pipe equal to and that position is corresponding described return-air slotted eye slotted eye of stepping down, one group of gas blow pipe is distributed in each gas blow pipe slotted eye of stepping down, and one end of each gas blow pipe is insinuated in described return-air Taper Pipe mantle cavity through step down slotted eye and return-air slotted eye of gas blow pipe successively, the other end of each gas blow pipe is connected with described electric automatic control mechanism source of the gas pipeline, fill one end of suede pipe and the described other end of eider down delivery pipe connects, and communicate with the eider down output tube chamber of eider down delivery pipe, the other end that fills suede pipe forms one first branched pipe and one second branched pipe, on the first branched pipe, being equipped with one first fills suede check valve and one first and leads suede pipe, wherein, first one end and first of leading suede pipe is filled suede check valve and is connected, and first lead the other end of suede pipe and one of them the eider down output mechanism in described a pair of eider down output mechanism described in go out suede interface and connect, on the second branched pipe, being equipped with one second fills suede check valve and one second and leads suede pipe, wherein, second one end and second of leading suede pipe is filled suede check valve and is connected, and second lead the other end of suede pipe and the suede interface that goes out of another eider down output mechanism in a pair of eider down output mechanism connects, and first, second fills suede check valve is all connected with described electric automatic control mechanism electrical control.
Technical scheme provided by the invention is owing to being provided with respectively storage suede amount signal picker and suede amount signal picker on storage suede case and velvet-supplying box, thereby both can ensure the amount of the eider down in storage suede case, can ensure temperately and feed to velvet-supplying box again, embody the rhythmic continuity for suede; Owing to playing the passage of opening or blocking between storage suede case chamber and velvet-supplying box chamber by case chamber passage mechanism for opening/closing, thereby can and fill continuously suede for follow-up continuous weighting and provide safeguard; Because a pair of pile that fills can alternately fill suede, thereby can embody the good suede efficiency of filling; Owing to supplying suede and claiming suede without artificial, thereby can significantly alleviate workman's operation intensity in whole operation process; Because casing is in closed state, thereby there will not be eider down escape phenomenon, be not only conducive to ensure the clean environment of operation field, and can stop eider down waste.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention.
Fig. 2 is the detailed structure view of the casing shown in Fig. 1.
Fig. 3 is the detailed structure view of the Weighing mechanism shown in Fig. 1.
Fig. 4 is the detailed structure view of filling pile shown in Fig. 1.
Fig. 5 is the cutaway view of the eider down output mechanism shown in Fig. 1.
Fig. 6 is the detailed structure view of the case chamber passage mechanism for opening/closing shown in Fig. 1.
The specific embodiment
For the inspector that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, applicant elaborates the mode with embodiment below, but to the description of embodiment, be not all the restriction to the present invention program, any according to the present invention design, done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
Refer to Fig. 1 and Fig. 2, provided a casing 1, this casing 1 is provided on the terrace that fills Ru Chongrong workshop, suede place of down products production firm under use state, is provided in the suede scene of filling.As shown in Figure 2, this casing 1 also can be described as framework by tank tower 11(), storage suede case 12 and velvet-supplying box 13 form, wherein: velvet-supplying box 13 is positioned at the below of storage suede case 12, be positioned at tank tower 11 bottoms, the storage suede box plate 126 of storage suede case 12 is essentially the roof box of velvet-supplying box 13, and the storage suede case chamber 121 of storage suede case 12 and the perforation between the velvet-supplying box chamber 131 of velvet-supplying box 13 or blocking-up are ensured by the case chamber passage mechanism for opening/closing 8 that also will describe in detail below.When specifically open in the valve chamber 1261 on being opened in storage suede box plate 126, store up suede case chamber 121 and just communicate with each other with the passage in velvet-supplying box chamber 131, vice versa.
On the tank wall of storage suede case 12 and be positioned at top and connect one and introduce interface 122 for eider down being incorporated into an eider down in storage suede case chamber 121, and be provided with a pair of transom window 123, eider down in storage suede case chamber 121 is escaped to the external world through transom window 123, therefore on a pair of transom window 123, is respectively provided with for stopping the filtering net 1231 of eider down.In a side or the both sides of storing up the length direction of suede case 12, be provided with one for watch the transparent window 127 of the situation in storage suede case chamber 121 for operating personnel.The side towards the electric automatic control mechanism 4 that also will describe in detail below at storage suede case 12, one side of also storing up the Width of suede case 12 offers a storage suede amount signal picker adjustment tank 125 with longitudinal state, in this storage suede amount signal picker adjustment tank 125, be equipped with a storage suede amount signal picker 124, this storage suede amount signal picker 124 can comply with and need adjusting in the short transverse of storage suede amount signal picker adjustment tank 125, and is connected with electric automatic control mechanism 4 electrical controls.When the matte height of the eider down of storage in suede case chamber 121 is during lower than the position at storage suede amount signal picker 124 places, by this storage suede amount signal picker 124 by signal feedback to electric automatic control mechanism 4, by electric automatic control mechanism 4, signal feedback is given with aforementioned eider down and introduced the Gong Rong mechanism (not shown) that interface 122 pipelines are connected, You Gong suede mechanism is incorporated into the eider down in suede storehouse in storage suede case chamber 121 by the road and through eider down introducing interface 122, and when storing up the eider down amount in suede case chamber 121 or claiming the height of eider down to be stored up 124 spies of suede amount signal picker in time, by its by signal feedback to electric automatic control mechanism 4, aforesaid Gong Rong mechanism is stopped interior for suede to cotton storage tank chamber 121, in for suede process, air in cotton storage tank chamber 121 is driven to the external world from aforementioned transom window 123.
Please see Fig. 2 by emphasis, in the one or both sides of the length direction of velvet-supplying box 13, be provided with a function as the transparent windows 135 that transparent window 127 is described.A side at velvet-supplying box 13 towards aforementioned electric automatic controls 4, also be velvet-supplying box 13 Width a side and in the position corresponding to below aforementioned storage suede amount signal picker adjustment tank 125, with longitudinal state, offer a suede amount signal picker adjustment tank 134, in this suede amount signal picker adjustment tank 134, be equipped with a suede amount signal picker 133, this suede amount signal picker 133 can regulate according to needing in the short transverse of suede amount signal picker adjustment tank 134, and is connected with electric automatic control mechanism 4 electrical controls.The matte height of the eider down in velvet-supplying box chamber 131 is during lower than the position at suede amount signal picker 133 places, by its by signal feedback to electric automatic control mechanism 4, by electric automatic control mechanism 4, send instruction to the case chamber passage mechanism for opening/closing 8 of having mentioned above, aforesaid valve chamber 1261 is opened, otherwise with example.
Preferably, in the bottom of velvet-supplying box 13 and be positioned at four bights the one adjustment leg 136 that can adjust level is respectively set.
Above mentioned storage suede amount signal picker 124 and suede amount signal picker 133 are all preferably but not be definitely limited to select and use photoelectric switch.
Shown in Fig. 1 and Fig. 2, at a side of the length direction of the casing of aforesaid velvet-supplying box 13 and opposite side, be respectively provided with a pair of eider down and draw interface 132, the structure of drawing interface 132 due to each a pair of eider down of both sides is identical, the structure of drawing interface 132 due to a pair of eider down of the same side is again identical equally, to draw interface 132 all identical for four eider downs, so the applicant only selects below one and is described.
Eider down draws that interface 132 comprises suede fixed sleeving 1321, goes out suede high-pressure air pipe 1322, goes out suede sleeve pipe 1323, clip 1324 is connected teleflex 1325 with transition, going out suede fixed sleeving 1321 is fixed on the tank wall of length direction of velvet-supplying box 13 to ride state, here the alleged mode that rides is that the one end of pointing out suede fixed sleeving 1321 is positioned at velvet-supplying box chamber 131, and the other end is positioned at outside velvet-supplying box chamber 131.Go out suede high-pressure air pipe 1322 and be positioned at velvet-supplying box chamber 131, this one end that goes out suede high-pressure air pipe 1322 goes out suede fixed sleeving 1321 in alignment with aforementioned, and goes out the other end and the electric automatic control mechanism 4 source of the gas pipeline control linkages of suede high-pressure air pipe 1322.Go out suede sleeve pipe 1323 in the outer realization in velvet-supplying box chamber 131 and go out suede fixed sleeving 1321 to connect, specifically fixing with the aforementioned other end (leaning out the one end in velvet-supplying box chamber 131) that goes out suede fixed sleeving 1321 by going out suede sleeve pipe 1323 by clip 1324.For the ease of the public's understanding, applicant has also illustrated a pair of clip tightening screw 13241 on clip 1324.Transition connects teleflex 1325 and preferably uses silicone tube or PVC flexible pipes, and one end that this transition connects teleflex 1325 goes out 1323 sockets of suede sleeve pipe with aforementioned, and the other end and the Weighing mechanism 5 that also will describe in detail below connect.
Please continue to refer to Fig. 2, provided one first Jiao Rong mechanism 2, this the first Jiao Rong mechanism 2 preferably but not the structure being definitely limited to is as follows: comprise the first motor 21, the first electric machine support 22, first stir suede axle 23 and one group first stir suede bar 24(also can be described as stir suede ring), the first motor 21 is with horizontality or claim horizontally-arranged state to be fixed on the first electric machine support 22, and be connected with aforesaid electric automatic control mechanism 4 electrical controls, one group of screw of the first electric machine support 22 use is fixed on storage suede case 12 on the tank wall of a side of electric automatic control mechanism 4, the first two ends of stirring suede axle 23 are respectively bearing on the corresponding tank wall of storage suede case 12 rotationally by the first axle bed 231, be bearing in rotationally a left side for the storage suede case 12 under location status as shown in Figure 2, on right tank wall, the first middle part of stirring suede axle 23 is positioned at storage suede case chamber 121, and this first stir suede axle 23 towards one end of the first motor 21 be stretched over storage suede case chamber 131 outside, being stretched over the first axle bed 231 the first motor shaft 211 outer and aforementioned the first motor 21 is in transmission connection.One group first is stirred suede bar 24 and is fixed on the first middle part of stirring the length direction of suede axle 23 with interval state, and two adjacent first stir suede bar 24 to form each other criss-cross staggered.
As preferred scheme, the ring bodies that the aforesaid first geometry design of stirring suede bar 24 is rectangle, more particularly be designed to rectangular ring bodies, so structure can not produce damage influence to eider down, if more positive meaning is embodied, the eider down of light goose feather is produced to the good effect that disturbs, avoid interior in storage suede case chamber 121 and occur silting up phenomenon.
Please still emphasis is shown in Fig. 2, provided the second Jiao Rong mechanism 3 that a pair of structure is each other identical, this a pair of second Jiao Rong mechanism 3 is with horizontality or claim horizontally-arranged state to be arranged on aforementioned velvet-supplying box 13, and is stretched over that velvet-supplying box chamber 13 is interior disturbs the eider down in velvet-supplying box chamber 13.Owing to there being a pair of the second Jiao Rong mechanism 3, therefore one of them second Jiao Rong mechanism 3 is arranged on to a side of the length direction of velvet-supplying box 13, and another the second Jiao Rong mechanism 3 is arranged on to the opposite side of the length direction of velvet-supplying box 13.
Aforesaid a pair of the second Jiao Rong mechanism 3 preferably but not the structure being definitely limited to is as follows: respectively comprise the second motor 31, the second electric machine support 32, second stirs suede axle 33 and one group second stirs suede bar 34, the second motor 31 is fixed on the second electric machine support 32 with horizontality, and be connected with electric automatic control mechanism 4 electrical controls, the second electric machine support 32 is fixed on velvet-supplying box 13 on the tank wall of a side of electric automatic control mechanism 4, be fixed on the right side tank wall of the velvet-supplying box 13 shown in Fig. 2, the corresponding tank wall that the second two ends of stirring suede axle 33 are respectively bearing in velvet-supplying box 13 rotationally by the second axle bed 331 is on the tank wall of left and right, middle part is positioned at aforesaid velvet-supplying box chamber 131, and second stirs suede axle 33 is being stretched over towards one end of the second motor 31 (right-hand member shown in Fig. 2) outside velvet-supplying box chamber 131, to be stretched over outside the second axle bed 331 and is being in transmission connection with the second motor shaft 311 of the second motor 31.One group second is stirred suede bar 34 and is fixed on the second middle part of stirring the length direction of suede axle 33 with interval state, and adjacent second stirs suede bar 34 and form each other criss cross false relation.Second stirs the shape of suede bar 34 and function as to the first description of stirring suede bar 24.
The electric automatic control mechanism 4 of repeatedly mentioning above comprises that bottom is furnished with electric box casing 41, control panel 42, the programmable controller 43(PLC that regulates leg 416), one group of electromagnetic valve 44 and high pressure tank 45, the Width that electric box casing 41 is fixed on aforementioned casing 1 is a side (right side shown in Fig. 2) of short side direction, control panel 42 also can claim guidance panel, be fixed on electric box casing 41, this control panel 42 is connected with programmable controller 43 electrical controls.Programmable controller 43, the one group of electromagnetic valve 44 being connected with programmable controller 43 electrical controls and high pressure tank 45 are all arranged in the electric box casing chamber 411 of electric box casing 41, and by pivot, are arranged on chamber door 412 on electric box casing 41 and cover and protect.Wherein, high pressure tank 45 is by one group of storage tank leg 451 and fixing by means of the default screw hole 413 in leg fix screw 4511 and the bottom of electric box casing 41, and high pressure tank 45 is connected as the device of air compressor or air pump and so on by pipeline and outside aerogenesis apparatus, and one group of electromagnetic valve 44 is connected with high pressure tank 45 pipelines.Wherein, aforesaid electromagnetic valve 44 is connected with high pressure tank 45 by pipeline.
Aforesaid storage suede amount signal picker 124, suede amount signal picker 133, the first motor 21 and the second motor 31 are all connected with programmable controller 43 electrical controls.Aforesaidly go out suede high-pressure air pipe 1322 and be connected with electromagnetic valve 44 pipelines.Shown in figure, in a side of the outer wall of electric box casing 41 and below being positioned at, be equipped with one group of tracheal tube 414 and one group of power wire pipe 415, power wire pipe 415 is for external power cord being introduced in electric box casing chamber 411, tracheal tube 414 air supply pipes by way of and connect with aforesaid electromagnetic valve 44.
When the first motor 21 work, by the first motor shaft 211, drive first to stir suede axle 23, by being fixed on the first one group of first eider down stirring in 24 pairs of storage suede case chambeies 121 of suede bar stirring on suede axle 23, stir; When the second motor 31 work, by the second motor shaft 311, drive second to stir suede axle 33, by being fixed on the second one group of second eider down stirring in 34 pairs of velvet-supplying box chambeies 131 of suede bar stirring on suede axle 33, stir.
Refer to Fig. 3 and continue in conjunction with Fig. 1, because applicant mentions in the above; A side and opposite side at the length direction of velvet-supplying box 13 are respectively provided with a pair of eider down output interface 132, therefore at a side and the opposite side of the length direction corresponding to velvet-supplying box 13, is respectively furnished with a Weighing mechanism 5, that is to say, Weighing mechanism 5 has a pair of, the a pair of eider down output interface 132 of one of them Weighing mechanism 5 and a side connects, and another Weighing mechanism 5 connects with a pair of eider down output interface 132 of opposite side.Because the structure of a pair of Weighing mechanism 5 and principle of work and the mode matched with eider down output interface 132 are all identical, so applicant shows in detail one of them Weighing mechanism 5 in Fig. 3.
Aforesaid Weighing mechanism 5 preferably but not the structure being limited to is as follows: comprise a batch meter casing 51, a pair of weighing hopper 52, a pair of weighting apparatus 53 and a docking suede device 54, batch meter casing 51 is corresponding to the side of the length direction of aforementioned velvet-supplying box 13, in this batch meter 51 and the middle part that occupy substantially the length direction in batch meter casing chamber 511 be provided with one case chamber separator of battery plates 512, by this case chamber separator of battery plates 512, batch meter casing chamber 511 is separated into two independently chambers, and offers a resigning hole 5121 on case chamber separator of battery plates 512.A pair of weighting apparatus 53 is arranged in the batch meter casing chamber 511 of batch meter casing 51, as shown in Figure 3, one of them weighting apparatus 53 in a pair of weighting apparatus 53 is positioned at one end of the length direction in batch meter casing chamber 511, be positioned at a side of case chamber separator of battery plates 512, and another weighting apparatus 53 in a pair of weighting apparatus 53 is positioned at the other end of the length direction in batch meter casing chamber 511, be positioned at the opposite side of case chamber separator of battery plates 512, each weighting apparatus 53 is connected with programmable controller 43 electrical controls of aforesaid electrical control mechanism 4.A pair of weighing hopper 52 is arranged on a pair of weighting apparatus 53, specifically, one of them weighing hopper 52 in a pair of weighing hopper 52 is located on one of them weighting apparatus 53 in a pair of weighting apparatus 53, and another weighing hopper 52 in a pair of weighing hopper 52 is arranged on another weighting apparatus 53 in a pair of weighting apparatus 53, and in the following side of each weighing hopper 52, be extended with one and go out suede pipe 522 for the weighing hopper that the eider down in the weighing hopper chamber 521 of weighing hopper 52 is drawn, one of them in one docking suede device 54 connects the top that suede device 54 is arranged on one of them weighing hopper 52 in a pair of weighing hopper 52, and drawing one of them eider down in interface 132 with aforesaid a pair of eider down draws the described other end that the described transition of interface 132 is connected teleflex 1325 and connects, and another in a docking suede device 54 connects the top that suede device 54 is arranged on another weighing hopper 52 in a pair of weighing hopper 52, and drawing another eider down in interface 132 with aforesaid a pair of eider down draws the described other end that the transition of interface 132 is connected teleflex 1325 and connects.
As preferred scheme, at least one side on the top of aforesaid a pair of weighing hopper 52 is provided with for making the air ease in weighing hopper chamber 521 to extraneous weighing hopper filtering net 523.Because the structure of a pair of weighting apparatus 53 is identical, the structure due to a docking suede device 54 is consistent again, so applicant is elaborated for one below.
Still see Fig. 3, above mentioned a pair of weighting apparatus 53 respectively comprises LOAD CELLS base 531, LOAD CELLS 532, weighing support 533 and weighing hopper adapter plate 534, one group of fastener 535(fastener 535 of LOAD CELLS base 531 use refers to the combination of screw and nut) be fixed on the underframe 5111 of bottom in batch meter casing chamber 511, LOAD CELLS 532 is arranged on LOAD CELLS base 531, and be connected with aforesaid programmable controller 43 electrical controls, weighing support 533 is found a place in LOAD CELLS 532, weighing hopper adapter plate 534 is fixed on the top of weighing support 533 by one group of (the present embodiment is four) leg 5341 that soars with airborne, aforesaid weighing hopper 52 is fixed on this weighing hopper adapter plate 534.
The aforesaid suede device 54 that connects comprises into suede sleeve pipe 541, flexible transition adapter sleeve 542 and enter suede intubate 543, enter on the wall body that suede sleeve pipe 541 is fixed on aforesaid weighing hopper 52, and this suede casing cavity 5411 that enters that enters suede sleeve pipe 541 communicates with weighing hopper chamber 521, on the outer wall at middle part of length direction that enters suede intubate 543, form and have a fixed flange 5431, this one group of screw of fixed flange 5431 use and aforementioned batch meter casing 51 are fixing, one end of entering suede intubate 543 is inserted in suede casing cavity 5411 with vacant state, vacant state described here is that the body of fingering suede intubate 543 does not contact with the inwall that enters suede casing cavity 5411, the other end that enters suede intubate 543 the is connected teleflex 1325 described other end with aforesaid transition connects, that is to say that aforementioned eider down draws one end that the transition of interface 132 connects teleflex 1325 and go out suede sleeve pipe 1323(Fig. 2 and show) connect, and the other end and this enter the aforementioned other end inserting of suede intubate 543.Flexible transition adapter sleeve 542 is entering suede sleeve pipe 541 and is entering between suede intubate 543, more precisely, this flexible transition adapter sleeve 542 is nested with in aforementioned one end of entering suede intubate 543, this flexible transition adapter sleeve 542 is rubber gauffer body, one end is bearing in entering on suede casing flange dish 5412 into suede sleeve pipe 541, the other end is bearing on the tank wall of batch meter casing 51, to play sealing function.
When when going out suede high-pressure air pipe 1322 and introduce high pressure gas, because this goes out suede high-pressure air pipe 1322 just corresponding to the tube chamber that goes out suede fixed sleeving 1321, and the tube chamber that goes out suede fixed sleeving 1321 communicates with velvet-supplying box chamber 131, therefore the eider down in velvet-supplying box chamber 131 enters out suede fixed sleeving 1321, through go out suede sleeve pipe 1323 introduce by shown in Fig. 3 connect suede device 54 enter suede intubate 543, by entering suede intubate 543, introduce and enter suede casing cavity 5411 into suede sleeve pipe 541, finally enter in the weighing hopper chamber 521 of weighing hopper 52 of Weighing mechanism 5, and the LOAD CELLS 532 by weighting apparatus 53 is weighed.Eider down amount in weighing hopper 52 reaches after the weight of setting, by LOAD CELLS 532 by signal feedback the programmable controller 43 to electric automatic control mechanism 4, in 43 pairs of one group of electromagnetic valves 44 of programmable controller with go out the be connected electromagnetic valve 44 of (pneumatic circuit is connected) of suede high-pressure air pipe 1322 and send instruction, this electromagnetic valve 44 is closed, and the eider down in velvet-supplying box chamber 131 just no longer enters out the tube chamber of suede fixed sleeving 1321.By 4 pairs of eider down output mechanisms 6 of electric automatic control mechanism, send instruction, to make the eider down output after the metering in weighing hopper 52 simultaneously.
Why there are a pair of weighing hopper 52, a pair of weighting apparatus 53 and a docking suede device 54 in Yi Ge Weighing mechanism 5, because the action of two weighing hoppers 52 replaces,, when a weighing hopper 52 is during at Weighing, another weighing hopper 52 state in the eider down output after by metering by eider down output mechanism 6, can obtain more clearly understanding by applicant's description below to this.
For Yi Ge Weighing mechanism 5, eider down output mechanism 6 has a pair of, the weighing hopper of one of them weighing hopper 52 in a pair of weighing hopper 52 of one of them eider down output mechanism 6 and aforesaid Yi Ge Weighing mechanism 5 goes out suede pipe 522 and is connected, and the weighing hopper of another weighing hopper 52 in a pair of weighing hopper 52 of another eider down output mechanism 6 and another Weighing mechanism 5 goes out suede pipe 522, is connected.
Ask for an interview Fig. 5 and continue in conjunction with Fig. 1 and Fig. 3, a pair of eider down output mechanism 6 preferably but not the structure being definitely limited to is as follows: respectively comprise air conveyor 61, enter suede interface 62, go out suede interface 63, pipe box 64, bearing support 65 and flexible sucker cover 66, bearing support 65 is screwed on the underframe 5111 of aforesaid batch meter casing 51, and to go out suede pipe 522 corresponding with aforesaid weighing hopper, air conveyor 61 is arranged on bearing support 65, and be fixed on bearing support 65 by a pair of location pinch 612, on this air conveyor 61, be connected with one end of conveyer high-pressure air pipe 611, and the other end of conveyer high-pressure air pipe 611 is that one of them electromagnetic valve 44 pipeline connects with corresponding in aforesaid one group of electromagnetic valve 44.Because the structure of air conveyor 61 belongs to known technology, for example, can claim air amplifier referring to this patent of Chinese invention patent Granted publication CN101779837B(), so the applicant repeats no more.Enter suede interface 62 and air conveyor 61 to enter suede mouth matched, go out suede interface 63 matched with the velour output of air conveyor 61, one end of pipe box 64 is nested with to be entered on suede interface 62, and in one end of this pipe box 64, offer a positioning screw hole 642, by fixing screw 6421, in the position corresponding to positioning screw hole 642, described one end of pipe box 64 is positioned on suede interface 62, with to enter suede interface 62 fixing.One end of flexible sucker cover 66 corresponding with the end face of the other end of pipe box 64 and and the end face of pipe box 64 between maintain a micro-vast gap 641(Fig. 1 and illustrate), the other end of flexible sucker cover 66 is nested with at aforementioned weighing hopper to go out on suede pipe 522, and filling pile 7 and going out suede interface 63 of will mentioning below connects.
At conveyer high-pressure air pipe 611, introduce under the state of high pressure gas, by air conveyor 61, the eider down entering into into suede interface 62 is drawn from going out suede interface 63, towards filling pile 7, carry.
Refer to Fig. 4 and still in conjunction with Fig. 3, the above mentioned pile 7 that fills comprises an outer tube 71, one return-air Taper Pipe cover 72, one eider down delivery pipe 73, one group of gas blow pipe 74 and one fills suede pipe 75, outer tube 71 is the level of state and is fixed on the outer wall of aforementioned batch meter casing 51, specifically: at outer tube 71, towards the end, one end of batch meter casing 51, form and have an outer tube attachment flange 711, on outer tube attachment flange 711, being arranged at intervals with one group of flange fixing screw hole 7111(Fig. 3 shows), by this group flange fixing screw hole 7111, outer tube attachment flange 711 and batch meter casing 51 side are outward fixed, the shape of the overcoat tube chamber 712 of outer tube 71 is tapered, and at outer tube 71, deviate from the narrow contracting in one end of batch meter casing 51 and form and have the suede of filling mouth 713.When filling velvet-like state, as long as the bobbin of down products is set to and is filled on suede mouth 713 by operator, namely make to fill suede mouth 713 and probe in bobbin, come from the velour output 7131(Fig. 4 that fills suede mouth 713 and show) eider down just enter in bobbin.Return-air Taper Pipe cover 72 is inserted in the aforementioned overcoat tube chamber 712 of outer tube 71, on the tube wall of this return-air Taper Pipe cover 72, with high density state entire body, offer return-air micropore 721, and offer one group of (the present embodiment is four) return-air slotted eye 722 on the end face of these return-air Taper Pipe cover 72 one end towards batch meter casing 51, the shape of each return-air slotted eye 722 and size are tending towards identical, and are all crescent or claim slotted eye (also claiming kidney-shaped hole).On the end face of aforementioned one end of return-air Taper Pipe cover 72, offer and on the end face of one end of return-air slotted eye 722, also offer one group of Taper Pipe cover fixing screw hole 724(Fig. 4 and show) again.One end of eider down delivery pipe 73 is placed in the return-air Taper Pipe mantle cavity 723 of return-air Taper Pipe cover 72, the other end is positioned at batch meter casing chamber 511, and be fixed with a Taper Pipe cover attachment flange 731, on Taper Pipe cover attachment flange 731, offer one group of gas blow pipe slotted eye 7311 of stepping down, gas blow pipe is stepped down, and the quantity of slotted eye 7311 is equal with the quantity of aforementioned return-air slotted eye 722 and position is corresponding.Again, on Taper Pipe cover attachment flange 731, offer one group of first flange fixed orifice 7312 and one group of second flange fixed orifice 7313, with one group of first flange fix screw 73121 in the position corresponding to the first flange fixed orifice 7312 screws in aforesaid flange fixing screw hole 7111, and with one group of second flange fix screw 73131, in the position corresponding to the second flange fixed orifice 7313, screwing in aforesaid Taper Pipe overlaps in fixing screw hole 724, thereby it is simultaneously fixing with outer tube 71 and return-air Taper Pipe cover 72 on batch meter casing 51 that Taper Pipe is overlapped to attachment flange 731, its state can be referring to Fig. 5.The quantity of one group of gas blow pipe 74 is four in the present embodiment, being distributed in each gas blow pipe steps down in slotted eye 7311, and aforesaid return-air slotted eye 722 is inserted through step down slotted eye 7311 of gas blow pipe in one end of each gas blow pipe 74, and then probe in the return-air Taper Pipe mantle cavity 723 of return-air Taper Pipe cover 72, the other end of each gas blow pipe 74 is connected with aforementioned electric magnet valve 44 pipelines of electric automatic control mechanism 4.One end of filling suede pipe 75 shows by flange 753(Fig. 5) show with delivery pipe flange 733(Fig. 5 of the aforementioned other end of eider down delivery pipe 73) connect, and communicate with the eider down output tube chamber 732 of eider down delivery pipe 73, the other end that fills suede pipe 75 forms one first branched pipe 751 and one second branched pipe 752, makes to fill suede pipe 75 form Y shape (also can be considered the shape of the threeway in pipe element) by first, second branched pipe 751,752.
Please specifically see Fig. 3, on aforesaid the first branched pipe 751, being equipped with one first fills suede check valve 7511 and one first and leads suede pipe 7512, wherein, first one end and first of leading suede pipe 7512 is filled suede check valve 7511 and is connected, and the suede interface 63 that goes out of one of them eider down output mechanism 6 in the other end and aforesaid a pair of eider down output mechanism 6 connects.On the second branched pipe 752, be equipped with one second and fill suede check valve 7521 and one second system is led suede pipe 7522, wherein, second one end and second of leading suede pipe 7522 is filled suede check valve 7521 and is connected, and the suede interface 63 that goes out of another the eider down output mechanism 6 of the other end after the resigning hole 5121 through on aforementioned case chamber separator of battery plates 512 and in a pair of eider down output mechanism 6 connects.Aforesaid programmable controller 43 electrical controls that first, second fills suede check valve 7511,7512 Jun Yu electric automatic control mechanisms 4 connect.
Take Fig. 3 as example, after a weighing hopper 52 has completed the metering of eider down, just by the eider down output mechanism 6 being connected with weighing hopper 52, implement defeated suede, now first fills 7511 unlatchings of suede check valve and eider down is introduced to the eider down output tube chamber 732 of eider down delivery pipes 73 through the first branched pipe 751, until introduce in bobbins from the velour output that fills suede mouth 713 7131 of outer tube 71.Under this state, second fills suede check valve 752 in closed condition, that is to say that another weighing hopper 52 is in Weighing state.Yet after filling suede and completing, first fills suede check valve 7511 and closes, and second fill suede check valve 7521 in opening, thereby embody the alternation between two weighing hoppers 52, a weighing hopper 52 is when weighing, 52 of another weighing hoppers are at defeated suede, otherwise with example, can embody therefrom the high efficiency suede that fills.
At the aforementioned pile 7 that fills, fill in suede process, the situation that unavoidably exists eider down with flowing of air, the wall body in return-air Taper Pipe chamber 723 to be stopped up, therefore filling several times after suede each time or often, by one group of gas blow pipe 74, blown, eider down is being blown off in the tube wall of return-air taper bushing 72.
Refer to Fig. 6 and still in conjunction with Fig. 1, when the suede amount in aforesaid suede amount signal picker 133 perception velvet-supplying box chambeies 131 reduces, so by its by signal feedback to programmable controller 43, send therefrom instruction and make 8 work of case chamber passage mechanism for opening/closing, so that the eider down of storage in suede case chamber 121 be in valve chamber 1261 enters velvet-supplying box chamber 131, otherwise with example.
Above mentioned case chamber passage mechanism for opening/closing 8 preferably but not the structure being definitely limited to is as follows: comprise acting cylinder support 81, acting cylinder 82, pivoted arm 83, curtain shaft 84 and valve 85, acting cylinder support 81 is preferred to weld, rivet or be for example screwed on aforesaid tank tower 11 in other equivalent mode, and is positioned at velvet-supplying box chamber 131.Acting cylinder 82 adopts cylinder in the present embodiment, corresponding electromagnetic valve 44 by pneumatic circuit in aforesaid one group of electromagnetic valve 44 connects, the cylinder body of acting cylinder 82 connects with the bearing pin 811 that is connected being fixed on acting cylinder support 81 by cylinder body Connection Block 822, and limit (also available jump ring limits) by being arranged on the spring cotter 8111 connecting on bearing pin 811, at the end of the acting cylinder post 821 of acting cylinder 82, form and have an acting cylinder post connector 8211, this acting cylinder post connector 8211 is one end pivotal joint with pivoted arm 83 by bearing pin 82111, and the other end of pivoted arm 83 is fixing with one end (right-hand member shown in Fig. 6) of curtain shaft 84 with supporting fixing screw 831, each is bearing in the two ends of curtain shaft 84 on valve axle bed 841 rotationally, a pair of valve axle bed 841 is respectively fixing with aforementioned tank tower 11 with axle bed fix screw 8411, valve 85 is corresponding with aforesaid valve chamber 1261, and the two ends of a side of this valve 85 are respectively fixed with a valve permanent seat 851, on each valve permanent seat 851, be fixed with a valve permanent seat axle sleeve 8511, each valve permanent seat axle sleeve 8511 is nested with on curtain shaft 84 and with sleeve supporting fixing screw 85111 and is positioned on curtain shaft 84.
In conjunction with Fig. 6, illustrate known, when acting cylinder post 821 stretches outside the cylinder body of acting cylinder 82, make pivoted arm 83 to left-hand revolution, by pivoted arm 83, drive curtain shaft 84 left-hand revolutions, thereby make valve 85 towards the direction displacement that deviates from valve chamber 1261, storage suede case chamber 121 connects with velvet-supplying box chamber 131, and the eider down in storage suede case chamber 121 enters velvet-supplying box chamber 131, and vice versa.Applicant it should be noted that: if deliberately use acting cylinder 82 instead oil cylinder, should be considered as form so and immaterial replacement still belongs to technology contents category disclosed by the invention.But the material of considering conveying is eider down, for fear of pollution, therefore selecting cylinder is comparatively rational as acting cylinder 82.
Applicant sketches principle of work of the present invention, eider down is introduced interface 122 from eider down and is entered storage suede case chamber 121, the eider down that reaches in storage suede case chamber 121 measures to be visited in time by storage suede amount signal picker 124, by the superincumbent description of applicant, stops to storage suede case chamber 121 for suede.When the eider down amount in velvet-supplying box chamber 131 reduces, by the superincumbent description of applicant Er You electric automatic control mechanism 4, after receiving the signal that comes from suede amount signal picker 133, to instruction, give case chamber passage mechanism for opening/closing 8 equally, valve 85 is opened, otherwise with example.
Eider down in velvet-supplying box chamber 31 is drawn interface 132 by eider down and is drawn, enter Weighing mechanism 5 Weighings, Weighing mechanism 5 has weighed and has flowed to and fill pile 7 by eider down output mechanism 6, by online assignment personnel, in bench board 10(Fig. 1, shown) locate by the bobbin of down products being filled to suede to being configured in the touch operation of touch-screen 513 on batch meter casing 51 and that be connected with electric automatic control mechanism 4 electrical controls, the detailed principle of work of each mechanism, owing to describing in the above, therefore no longer repeats to set forth.
In sum, technical scheme provided by the invention has made up the shortcoming in prior art objectively, embodied the technique effect described in the superincumbent technique effect of applicant hurdle, especially can be applied to during down products produces, thereby to can yet be regarded as be a ultimate attainment technical scheme.

Claims (10)

1. an automatic quantitative down-filling machine, it is characterized in that being included in and under use state, be disposed at a casing (1) that fills suede operation field, this casing (1) comprises tank tower (11), be positioned at the storage suede case (12) on tank tower (11) top and be positioned at the velvet-supplying box (13) of tank tower (11) bottom, on storage suede case (12), be equipped with one and introduce interface (122) for eider down eider down being incorporated in the storage suede case chamber (121) of storing up suede case (12), at least one is for displacing the air in described storage suede case chamber (121) storage suede case chamber transom windows (123) (121) and that be furnished with filtering net (1231) and for gathering the storage suede amount signal picker (124) of the eider down amount in storage suede case chamber (121), at a side of the length direction of velvet-supplying box (13) and opposite side, be respectively equipped with and a pair ofly for the eider down in the velvet-supplying box chamber (131) of velvet-supplying box (13) being drawn to the eider down in velvet-supplying box chamber (131), draw interface (132), and on velvet-supplying box (13), be also provided with one for gathering the suede amount signal picker (133) of the suede amount in velvet-supplying box chamber (131), one first Jiao Rong mechanism (2), it is upper that this first Jiao Rong mechanism (2) is arranged on described storage suede case (12) with horizontality, and be stretched in described storage suede case chamber (121) eider down in storage suede case chamber (121) is disturbed, the second Jiao Rong mechanism (3) that a pair of structure is identical, this, and is stretched in described velvet-supplying box chamber (131) eider down in velvet-supplying box chamber (131) is disturbed with horizontality and parallel to be arranged on described velvet-supplying box (13) upper the second Jiao Rong mechanism (3), one electric automatic control mechanism (4), this electric automatic control mechanism (4) is configured in a side of described casing (1), a pair of Weighing mechanism (5), one of them Weighing mechanism (5) in this pair of Weighing mechanism (5) draws interface (132) pipeline with a pair of eider down of a described side that is positioned at the length direction of described velvet-supplying box (13) and is connected, and another Weighing mechanism (5) in a pair of Weighing mechanism (5) draws interface (132) pipeline with a pair of eider down of described opposite side that is positioned at the length direction of velvet-supplying box (13) and is connected, the a pair of eider down output mechanism (6) for the eider down output after described Weighing mechanism (5) is weighed, one of them eider down output mechanism (6) in this pair of eider down output mechanism (6) is connected with one of them the Weighing mechanism (5) in described a pair of Weighing mechanism (5), and this is connected with another Weighing mechanism (5) in a pair of Weighing mechanism (5) another eider down output mechanism (6) in eider down output mechanism (6), a pair ofly for being filled to, the eider down that comes from described eider down output mechanism (6) fills pile (7) in the bobbin of down products, this a pair of one of them of filling in pile (7) is filled pile (7) and is connected with one of them the eider down output mechanism (6) in described a pair of eider down output mechanism (6), and fixing with Weighing mechanism (5), and this pair ofly fills another in pile (7) and fill pile (7) and connect with another eider down output mechanism (6) in a pair of eider down output mechanism (6), and fix with Weighing mechanism (5) equally, one for storing up the case chamber passage mechanism for opening/closing (8) of the passage between suede case chamber (121) and velvet-supplying box chamber (131) described in opening and closing of fault, this case chamber passage mechanism for opening/closing (8) is arranged on described tank tower (11), and match with the storage suede box plate (126) of storage suede case (12), wherein: described storage suede amount signal picker (124), eider down is drawn interface (132), suede amount signal picker (133), first, the second Jiao Rong mechanism (2, 3), Weighing mechanism (5), eider down output mechanism (6), filling pile (7) is all connected with described electric automatic control mechanism (4) electrical control with case chamber passage mechanism for opening/closing (8).
2. automatic quantitative down-filling machine according to claim 1, it is characterized in that on the tank wall of a side of described electric automatic control mechanism (4), with longitudinal state, offering a storage suede amount signal picker adjustment tank (125) at described storage suede case (12), described storage suede amount signal picker (124) is adjusted up and down and is arranged in this storage suede amount signal picker adjustment tank (125); At described velvet-supplying box (13), on the tank wall of a side of electric automatic control mechanism (4), with longitudinal state, offer a suede amount signal picker adjustment tank (134), described suede amount signal picker (133) is adjusted up and down and is arranged in this suede amount signal picker adjustment tank (134).
3. automatic quantitative down-filling machine according to claim 1 and 2, is characterized in that described storage suede amount signal picker (124) and suede amount signal picker (133) are photoelectric switch.
4. automatic quantitative down-filling machine according to claim 1, it is characterized in that the first described Jiao Rong mechanism (2) comprises the first motor (21), the first electric machine support (22), first stirs suede axle (23) and one group first stirs suede bar (24), the first motor (21) is fixed on the first electric machine support (22) with horizontality, and be connected with described electric automatic control mechanism (4) electrical control, the first electric machine support (22) is fixed on described storage suede case (12) on the tank wall of a side of electric automatic control mechanism (4), the first two ends pivotable of stirring suede axle (23) is bearing on the corresponding tank wall of storage suede case (12), middle part is positioned at described storage suede case chamber (121), and this first stirs suede axle (23) outside one end of the first motor (21) is stretched over storage suede case chamber (121), be in transmission connection with first motor shaft (211) of the first motor (21), one group first is stirred suede bar (24) and is fixed on the first described middle part of stirring suede axle (23) with interval state, and each adjacent first stirs suede bar (24) and forms each other criss cross false relation.
5. automatic quantitative down-filling machine according to claim 1, it is characterized in that described a pair of the second Jiao Rong mechanism (3) respectively comprises the second motor (31), the second electric machine support (32), second stirs suede axle (33) and one group second stirs suede bar (34), the second motor (31) is fixed on the second electric machine support (32) with horizontality, and be connected with described electric automatic control mechanism (4) electrical control, the second electric machine support (32) is fixed on described velvet-supplying box (13) on the tank wall of a side of electric automatic control mechanism (4), the second two ends of stirring suede axle (33) are bearing on the corresponding tank wall of velvet-supplying box (13) rotationally, middle part is positioned at described velvet-supplying box chamber (131), and this second stirs suede axle (33) outside one end of the second motor (31) is stretched over velvet-supplying box chamber (131), be in transmission connection with second motor shaft (311) of the second motor (31), one group second is stirred suede bar (34) and is fixed on the second described middle part of stirring suede axle (33) with interval state, and adjacent second stirs suede bar (34) forms criss cross false relation each other.
6. automatic quantitative down-filling machine according to claim 1, it is characterized in that being positioned at the described a pair of eider down derivation mechanism (132) of a side of length direction of described velvet-supplying box (13) and the described a pair of eider down that is positioned at the opposite side of length direction draws interface (132) and respectively comprises suede fixed sleeving (1321), go out suede high-pressure air pipe (1322), go out suede sleeve pipe (1323), clip (1324) is connected teleflex (1325) with transition, go out on the tank wall of described length direction that suede fixed sleeving (1321) is fixed on described velvet-supplying box (13), go out suede high-pressure air pipe (1322) and be positioned at described velvet-supplying box chamber (131), this one end that goes out suede high-pressure air pipe (1322) is corresponding with the tube chamber that goes out suede fixed sleeving (1321), the other end is connected with described electric automatic control mechanism (4), go out suede sleeve pipe (1323) outside velvet-supplying box chamber (131) with to go out suede fixed sleeving (1321) matched, and fixing by clip (1324), one end that transition connects teleflex (1325) with go out suede sleeve pipe (1323) and connect, the other end that the described transition that one of them Weighing mechanism (5) in described a pair of Weighing mechanism (5) and a pair of eider down that is positioned at a side of velvet-supplying box (13) are drawn interface (132) is connected teleflex (1325) connects, and another Weighing mechanism (5) in a pair of Weighing mechanism (5) and a pair of eider down that is positioned at the opposite side of velvet-supplying box (13) are drawn the other end that the transition of interface (132) is connected teleflex (1325) and are connected, described a pair of eider down output mechanism (6) connects with the bottom of Weighing mechanism (5), and the described a pair of top that pile (7) is fixed on Weighing mechanism (5) of filling, on described storage suede box plate (126), offer a valve chamber (1261), described case chamber passage mechanism for opening/closing (8) comprises acting cylinder support (81), acting cylinder (82), pivoted arm (83), curtain shaft (84) and valve (85), acting cylinder support (81) is fixed on described tank tower (11), and be positioned at described velvet-supplying box chamber (131), acting cylinder (82) and described electric automatic control mechanism (4) control linkage, the cylinder body of this acting cylinder (82) is connected on acting cylinder support (81), the end of the acting cylinder post (821) of acting cylinder (82) forms an acting cylinder post connector (8211), one end pivotal joint of this acting cylinder post connector (8211) and pivoted arm (83), and one end of the other end of pivoted arm (83) and curtain shaft (84) is fixed, the two ends of curtain shaft (84) are bearing on the valve axle bed (841) being fixed on tank tower (11) rotationally, valve (85) is corresponding with described valve chamber (1261), and a side of this valve (85) is fixed on curtain shaft (84) by a pair of valve permanent seat (851).
7. automatic quantitative down-filling machine according to claim 6, it is characterized in that described a pair of Weighing mechanism (5) respectively comprises a batch meter casing (51), a pair of weighing hopper (52), a pair of weighting apparatus (53) and a docking suede device (54), batch meter casing (51) is corresponding to the side of the length direction of described velvet-supplying box (13), a pair of weighting apparatus (53) is arranged in the batch meter casing chamber (511) of batch meter casing (51), and lay respectively at the two ends in batch meter casing chamber (511), each weighting apparatus (53) is connected with described electric automatic control mechanism (4) electrical control, one of them weighing hopper (52) in a pair of weighing hopper (52) is arranged on one of them weighting apparatus (53) in a pair of weighting apparatus (53), and another weighing hopper (52) in a pair of weighing hopper (52) is arranged on another weighting apparatus (53) in a pair of weighting apparatus (53), and in the following side of each weighing hopper (52), be extended with one and go out suede pipe (522) for the weighing hopper that the eider down in the weighing hopper chamber (521) of weighing hopper (52) is drawn, one of them in one docking suede device (54) connects the top that suede device (54) is arranged on one of them weighing hopper (52) in a pair of weighing hopper (52), and drawing one of them eider down in interface (132) with described a pair of eider down draws the described other end that the described transition of interface (132) is connected teleflex (1325) and connects, and another in docking suede device (54) connects the top that suede device (54) is arranged on another weighing hopper (52) in a pair of weighing hopper (52), and drawing another eider down in interface (132) with described a pair of eider down draws the described other end that the described transition of interface (132) is connected teleflex (1325) and connects, one of them eider down output mechanism (6) in described a pair of eider down output mechanism (6) goes out suede pipe (522) with the described weighing hopper of one of them weighing hopper (52) in a pair of weighing hopper (52) and is connected, and going out suede pipe (522) with the weighing hopper of another weighing hopper (52) in a pair of weighing hopper (52), another eider down output mechanism (6) in a pair of eider down output mechanism (6) is connected, the described a pair of pile (7) that fills is connected with eider down output mechanism (6) in described batch meter case chamber (511), wherein: in described batch meter casing chamber (511), be provided with a casing chamber separator of battery plates (512), on this casing chamber separator of battery plates (512), offer a resigning hole (5121) being connected with described eider down output mechanism (6) pipeline for filling pile (7) described in confession.
8. automatic quantitative down-filling machine according to claim 7, it is characterized in that described a pair of weighting apparatus (53) respectively comprises LOAD CELLS base (531), LOAD CELLS (532), weighing support (533) and weighing hopper adapter plate (534), LOAD CELLS base (531) is fixed on the bottom in the batch meter casing chamber (511) of described batch meter casing (51), LOAD CELLS (532) is arranged on LOAD CELLS base (531), and be connected with described electric automatic control mechanism (4) electrical control, weighing support (533) is found a place in LOAD CELLS (532), weighing hopper adapter plate (534) is fixed on weighing support (533), described weighing hopper (52) is fixed on weighing hopper adapter plate (534), a described docking suede device (54) respectively comprises into suede sleeve pipe (541), flexible transition adapter sleeve (542) and enter suede intubate (543), entering suede sleeve pipe (541) is fixed on the wall body of described weighing hopper (52), and this suede casing cavity (5411) that enters that enters suede sleeve pipe (541) communicates with described weighing hopper chamber (521), the middle part of entering the length direction of suede intubate (543) forms a fixed flange (5431), this fixed flange (5431) is fixing with described batch meter casing (51), one end of entering suede intubate (543) is entered in suede casing cavity (5411) described in inserting, and with the chamber wall that enters suede casing cavity (5411) be discontiguous, the other end that enters suede intubate (543) is connected teleflex (1325) the described other end with described transition connects, flexible transition adapter sleeve (542) is positioned at into suede sleeve pipe (541) and enters between suede intubate (543), seal.
9. automatic quantitative down-filling machine according to claim 7, it is characterized in that described a pair of eider down output mechanism (6) comprises air conveyor (61), enter, go out suede interface (62, 63), pipe box (64), bearing support (65) and flexible sucker cover (66), bearing support (65) is fixed on the bottom in the batch meter casing chamber (511) of described batch meter casing (51), and to go out suede pipe (522) corresponding with described weighing hopper, air conveyor (61) is arranged on bearing support (65), on this air conveyor (61), be connected with one end of conveyer high-pressure air pipe (611), and the other end of conveyer high-pressure air pipe (611) is connected with described electric automatic control mechanism (4) source of the gas pipeline, go out suede interface (62) and air conveyor (61) to enter suede mouth matched, go out suede interface (63) matched with the velour output of air conveyor (61), pipe box (64) is nested with and is entering on suede interface (62), and one end of this pipe box (64) is with to enter suede interface (62) fixing, the end face of one end of flexible sucker cover (66) and the other end of pipe box (64) corresponding and and the end face of pipe box (64) between maintain gap (641), and the other end of flexible sucker cover (66) is nested with to go out on suede pipe (522) at described weighing hopper, described fill pile (7) with described in go out suede interface (63) and connect.
10. automatic quantitative down-filling machine according to claim 9, it is characterized in that the described pile (7) that fills comprises outer tube (71), return-air Taper Pipe cover (72), eider down delivery pipe (73), one group of gas blow pipe (74) and fill suede pipe (75), outer tube (71) setting that is the level of state, and form and have an outer tube attachment flange (711) towards the end, one end of batch meter casing (51) at this outer tube (71), this outer tube attachment flange (711) is fixed with the outer wall of described batch meter casing (51), and be positioned at the top of batch meter casing (51), return-air Taper Pipe cover (72) is plugged in the overcoat tube chamber (712) of outer tube (71), at this return-air taper bushing (72), above with high density state, offer return-air micropore (721), and on one end end face of batch meter casing (51), offer one group of return-air slotted eye (722) at this return-air taper bushing (72), one end of eider down delivery pipe (73) is placed in the return-air tapered sleeve tube chamber (723) of return-air taper bushing (72), the other end probes in described batch meter casing chamber (511) and is fixed with a Taper Pipe cover attachment flange (731), this Taper Pipe cover attachment flange (731) is fixedly connected with described outer tube attachment flange (711) and is simultaneously fixing with batch meter casing (51), on this Taper Pipe cover attachment flange (731), offer one group of quantity gas blow pipe equal to and that position is corresponding described return-air slotted eye (722) slotted eye (7311) of stepping down, one group of gas blow pipe (74) is distributed in each gas blow pipe slotted eye (7311) of stepping down, and one end of each gas blow pipe (74) is insinuated in described return-air Taper Pipe mantle cavity (723) through step down slotted eye (7311) and return-air slotted eye (722) of gas blow pipe successively, the other end of each gas blow pipe (74) is connected with described electric automatic control mechanism (4) source of the gas pipeline, fill one end of suede pipe (75) and the described other end of eider down delivery pipe (73) connects, and communicate with the eider down output tube chamber (732) of eider down delivery pipe (73), the other end that fills suede pipe (75) forms one first branched pipe (751) and one second branched pipe (752), on the first branched pipe (751), being equipped with one first fills suede check valve (7511) and one first and leads suede pipe (7512), wherein, first one end and first of leading suede pipe (7512) is filled suede check valve (7511) and is connected, and first lead the other end of suede pipe (7512) and one of them the eider down output mechanism (6) in described a pair of eider down output mechanism (6) described in go out suede interface (63) and connect, on the second branched pipe (752), being equipped with one second fills suede check valve (7521) and one second and leads suede pipe (7522), wherein, second one end and second of leading suede pipe (7522) is filled suede check valve (7521) and is connected, and second lead the other end of suede pipe (7522) and the suede interface (63) that goes out of another eider down output mechanism (6) in a pair of eider down output mechanism (6) connects, and first, second fills suede check valve (7511, 7521) be all connected with described electric automatic control mechanism (4) electrical control.
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CN104477840A (en) * 2014-12-23 2015-04-01 合肥奥瑞数控科技有限公司 Method of quickly filling with down feather by automatic down feather filling machine
CN104760918B (en) * 2015-03-16 2017-02-22 常熟市百联自动机械有限公司 Weighing box of woolen filling machine with buffer function and wooden filling method thereof
CN106517076A (en) * 2016-12-30 2017-03-22 天津市百衫科技有限公司 Down-jacket down filling device
CN110054140B (en) * 2019-05-08 2023-12-08 苏州比阳特服装设备有限公司 Velvet discharging device of velvet storage tower
CN110236255A (en) * 2019-06-12 2019-09-17 浙江森马服饰股份有限公司 A kind of simple down-filling equipment
CN111227408A (en) * 2020-03-31 2020-06-05 上海烨辉经贸有限公司 Production of waistcoat is with filling fine hair device
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