CN203095607U - Automatic quantitative down filling machine - Google Patents

Automatic quantitative down filling machine Download PDF

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Publication number
CN203095607U
CN203095607U CN 201320075608 CN201320075608U CN203095607U CN 203095607 U CN203095607 U CN 203095607U CN 201320075608 CN201320075608 CN 201320075608 CN 201320075608 U CN201320075608 U CN 201320075608U CN 203095607 U CN203095607 U CN 203095607U
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China
Prior art keywords
suede
pair
eider down
pipe
chamber
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CN 201320075608
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Chinese (zh)
Inventor
徐建新
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SUZHOU BIYANGTE GARMENT EQUIPMENT CO Ltd
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SUZHOU BIYANGTE GARMENT EQUIPMENT CO Ltd
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Priority to CN 201320075608 priority Critical patent/CN203095607U/en
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Publication of CN203095607U publication Critical patent/CN203095607U/en
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Abstract

The utility model belongs to the technical field of filling equipment for down products, and provides an automatic quantitative down filling machine. The automatic quantitative down filling machine comprises a box body, a first down stirring mechanism, a second down stirring mechanism, an electrical automatic control mechanism, and a box cavity channel opening-closing mechanism, wherein the box body comprises a box frame, a down storage box and a down conveying box, a down feather introduction port, a transom window and a down storage signal collector are arranged on the down storage box in an assembled mode, and a down feather drawing-forth port and a down weight signal collector are arranged on the down conveying box in an assembled mode; the first down stirring mechanism stirs down feathers inside a cavity of the down storage box; the second down stirring mechanism stirs down feathers inside a cavity of the down conveying box; the electrical automatic control mechanism is configured on one side of the box body; a weighing metering mechanism is in tube connection with the down feather drawing-forth port of the down conveying box; a down feather output mechanism is connected with the weighing metering mechanism; a down filling head is connected with the down feather output mechanism in a matching mode; and the box cavity channel opening-closing mechanism is matched with a down storage box bottom plate of the down storage box. The automatic quantitative down filling machine has the advantages that rhythmic continuity of down supply is embodied; guarantee can be provided for follow-up continuous weighing and continuous down filling; down filling efficiency is high; operating strength is light; cleanness of working spot environment is guaranteed; and down feather waste is eliminated.

Description

Automatic quantitative down-filling machine
Technical field
The utility model belongs to the stowage unit technical field that down products is used, and is specifically related to a kind of automatic quantitative down-filling machine.
Background technology
Aforesaid down products be not limited to as down jackets, eiderdown quilt, down feather cushion, down feather pillow, or the like, when making this based article, eider down need be filled in the prefabricated bobbin, then carry out quilting, form product.
Before the down-filling machine of special use was released, eider down was mostly filled with manual mode of operation by down products production firm in bobbin, and there is following shortcoming in this mode of operation: the one, and the big and inefficiency of working strength of workers; The 2nd, the loading error is big, influence the quality of down products and even undermine businessman's reputation, because adopt such as electronic scale or similarly measurement instrument metering by the workman manual filling in the suede process, and judge that variable intuitively adds subjective assurance with the workman entirely, so the variation of factors such as the whether accurate workman's of being subject to of loading experience, sense of responsibility and/or mood and occur fluctuating; The 3rd, because eider down proportion is lighter, thereby is prone to elegant flying upward, both influenced operating environment, cause the eider down waste again.
Chinese invention patent publication number CN1868354A recommends to have " method for makings of down jackets ", this method can significantly alleviate working strength of workers (need not the online suede that fills by the workman) and ensure the cleaning of production environment, and more positive meaning is the technique effect that 4 page of the 7th row of its Instructions Page 2 countdown line 3 to the refers.But because this method need be used spacer screen dictyosome and veil dictyosome to eider down control, eider down is between face, spacer screen dictyosome, and the spacer screen dictyosome is natural silk or polyester filament, and the veil dictyosome is the PVA water soluble fiber, so cost is higher.In addition because this method uses the lapping machine to replace down-filling machine, and need be equipped with carding machine for the preceding working procedure of lapping machine lapping, therefore the equipment input cost is big, is difficult to be suitable for for various lots of and down products production firm that production capacity can not take on a certain scale.Again, because eider down is constrained between face, the spacer screen dictyosome, so its fluffy effect is subjected to certain influence.
In recent years, in Chinese patent literature, disclose the technical information of down-filling machine successively, provide " automatic quantitative down-filling machine " as Granted publication CN101779837B, this patent scheme comes down to a kind of S. A. down-filling machine, because whenever being to fill suede once in the courage chamber to bobbin, need once (specifically can walk to the 4th row) by the eider down cover operation that the workman will match with the eider down cylindrical shell referring to specification sheets the 0019th hurdle the 1st of this patent, can influence the weighing precision of balance if especially fail so with keeping gap (patent claims the slit) between eider down cover and the eider down cylindrical shell to eider down.In addition, because this patent scheme can not be weighed continuously, therefore can not fill suede continuously, thereby exert an influence filling suede efficient.
And for example CN202247079U discloses " a kind of structural development of filling the suede pipe that is used on the full automaticity down-filling machine ", owing to this patent is that one of them parts at down-filling machine propose, thereby does not have referential technical meaning for the down-filling machine complete machine.
The CN102808245A of application for a patent for invention publication No. for another example discloses " a kind of down-filling machine " (this patent application has been indiscriminately imitated aforementioned CN202247079U fully by the suede pipe that fills shown in its figure five), this patent application scheme is at the automatic down-filling machine of the CN202542832U(of first to file) the technical scheme of specializing, should, this patent application scheme can embody the technique effect that its specification sheets the 0044th hurdle is put down in writing, but because this patent scheme is not to such as the mixing device that is arranged in the input magazine of upper strata, be arranged at a pair of parallel mixing device in lower floor's delivery casing, make, the cover plate actuating device that lower floor's case connects or cuts off, therefore weighting apparatus (patent weigh cabinet) and provide rational enlightenment between weighting apparatus and the concrete structure that fills eider down ejector between the pile etc. is difficult to make the those of ordinary skill field in to reproduce this scheme like a cork and is applied in the production down products of reality.
Also disclose " down-filling machine " as application for a patent for invention publication No. CN102795589A, since this patent scheme only remain to be fed in the hopper eider down through weighting apparatus (patent claims gauging device) weigh finish and by defeated suede motor with fill all in running condition of suede motor, therefore after feeding spiro rod drives in bobbin with eider down, repeat said process again, be difficult to embody the good suede efficient of filling.In addition, owing to adopted feeding spiro rod, thereby have the anxiety that undermines eider down.
In view of above-mentioned prior art, be necessary more specifically to be designed, so that can really be applied to production practice, for this reason, the applicant has done actively and good try, finally formed technical scheme described below, and taked to the experiment proved that it is practicable under the secrecy provision.
Summary of the invention
Task of the present utility model is to provide a kind of and helps to ensure that storing up the interior eider down of suede case abstemiously feeds and use the continuity that embodies for suede to velvet-supplying box, help making passage between storage suede case and the velvet-supplying box open or close and use and avoid the eider down amount erratic and influence and follow-up weigh continuously and fill suede continuously according to technological requirement, being of value to realization uses uninterruptedly the filling suede of eider down bobbin to improve and fills suede efficient, have and be convenient to embody desirable automation effect and use to alleviate working strength of workers and have and be good at guaranteeing desirable sealing effect and use clean environment that ensures operation field and the automatic quantitative down-filling machine of putting and ending to waste.
Task of the present utility model is finished like this, a kind of automatic quantitative down-filling machine, be included in and be disposed at a casing that fills the suede operation field under the running condition, this casing comprises tank tower, be positioned at the storage suede case and the velvet-supplying box that is positioned at the tank tower bottom on tank tower top, on storage suede case, be equipped with an eider down that is used for eider down is incorporated in the storage suede case chamber of storing up the suede case and introduce interface, at least one is used for that the air in the described storage suede case chamber is displaced the chamber and the transom window that be furnished with filtering net and of storage suede case and is used to gather the storage suede amount signal picker of the eider down amount in the storage suede case chamber, respectively be equipped with a pair of eider down that is used for the eider down in the velvet-supplying box chamber of velvet-supplying box is drawn the velvet-supplying box chamber at a side of the length direction of velvet-supplying box and opposite side and draw interface, and on velvet-supplying box, also be provided with one and be used to gather the suede amount signal picker of the suede amount in the velvet-supplying box chamber; One first stirs suede mechanism, and this first stirs suede mechanism and be arranged on the described storage suede case with horizontality, and is stretched in the described storage suede case chamber eider down in the storage suede case chamber is disturbed; What a pair of structure was identical second stirs suede mechanism, and this stirs suede mechanism with horizontality and parallel being arranged on the described velvet-supplying box to second, and is stretched in the described velvet-supplying box chamber eider down in the velvet-supplying box chamber is disturbed; One electric automatic control mechanism, this electric automatic control mechanism is configured in a side of described casing; A pair of Weighing mechanism, one of them Weighing mechanism in this a pair of Weighing mechanism draws the interface pipeline with a pair of eider down of a described side of the length direction that is positioned at described velvet-supplying box and is connected, and another Weighing mechanism in a pair of Weighing mechanism draws the interface pipeline with a pair of eider down of the described opposite side of the length direction that is positioned at velvet-supplying box and is connected; The eider down output mechanism of a pair of eider down output after being used for described Weighing mechanism weighed, one of them eider down output mechanism in this a pair of eider down output mechanism is connected with one of them Weighing mechanism in the described a pair of Weighing mechanism, and this is connected with another Weighing mechanism in a pair of Weighing mechanism another eider down output mechanism in the eider down output mechanism; The a pair of eider down that is used for coming from described eider down output mechanism is filled to the pile that fills in the bobbin of down products, one of them eider down output mechanism that this a pair of one of them of filling in the pile is filled in pile and the described a pair of eider down output mechanism connects, and mechanism is fixed with Weighing, and this a pair of another another eider down output mechanism that fills in pile and a pair of eider down output mechanism that fills in the pile connects, and same and Weighing mechanism is fixed; One is used for the case chamber passage mechanism for opening/closing of the passage between the described storage suede of opening and closing of fault case chamber and the velvet-supplying box chamber, this case chamber passage mechanism for opening/closing is arranged on the described tank tower, and match with the storage suede box plate of storage suede case, wherein: described storage suede amount signal picker, eider down are drawn interface, suede amount signal picker, first, second stirs suede mechanism, Weighing mechanism, eider down output mechanism, fill pile and case chamber passage mechanism for opening/closing all is connected with described electric automatic control mechanism electrical control.
In a specific embodiment of the present utility model, offer a storage suede amount signal picker with vertical state at described storage suede case on the tank wall of a side of described electric automatic control mechanism and adjust groove, described storage suede amount signal picker is arranged on this storage suede amount signal picker adjustment groove with adjusting up and down; Offer a suede amount signal picker with vertical state at described velvet-supplying box on the tank wall of a side of electric automatic control mechanism and adjust groove, described suede amount signal picker is arranged on this suede amount signal picker with adjusting up and down and adjusts on the groove.
In another specific embodiment of the present utility model, described storage suede amount signal picker and suede amount signal picker are photoelectric switch.
In another specific embodiment of the present utility model, described first stirs suede mechanism comprises first motor, first electric machine support, first stirs suede axle and one group first stirs the suede bar, first motor is fixed on first electric machine support with horizontality, and be connected with described electric automatic control mechanism electrical control, first electric machine support is fixed on described storage suede case on the tank wall of a side of electric automatic control mechanism, first two ends of stirring the suede axle pivot and are bearing on the corresponding tank wall of storage suede case, the middle part is positioned at described storage suede case chamber, and this first stirs the suede axle outside an end of first motor is stretched over storage suede case chamber, be in transmission connection with first motor shaft of first motor, one group first is stirred the suede bar and is fixed on the first described middle part of stirring the suede axle with the interval state, and each adjacent first stirs the suede bar and form the criss cross false relation each other.
In another specific embodiment of the present utility model, described a pair of second stirs suede mechanism respectively comprises second motor, second electric machine support, second stirs suede axle and one group second stirs the suede bar, second motor is fixed on second electric machine support with horizontality, and be connected with described electric automatic control mechanism electrical control, second electric machine support is fixed on described velvet-supplying box on the tank wall of a side of electric automatic control mechanism, second two ends of stirring the suede axle are bearing on the corresponding tank wall of velvet-supplying box rotationally, the middle part is positioned at described velvet-supplying box chamber, and this second stirs the suede axle and is stretched over outside the velvet-supplying box chamber towards an end of second motor, be in transmission connection with second motor shaft of second motor, one group second is stirred the suede bar and is fixed on the second described middle part of stirring the suede axle with the interval state, and adjacent second stirs the suede bar and form the criss cross false relation each other.
Also have in the specific embodiment of the present utility model, being positioned at the described a pair of eider down derivation mechanism of a side of length direction of described velvet-supplying box and the described a pair of eider down that is positioned at the opposite side of length direction draws interface and respectively comprises the suede fixed sleeving, go out the suede high-pressure air pipe, go out the suede sleeve pipe, clip is connected teleflex with transition, go out on the tank wall of described length direction that the suede fixed sleeving is fixed on described velvet-supplying box, go out the suede high-pressure air pipe and be positioned at described velvet-supplying box chamber, this end that goes out the suede high-pressure air pipe is corresponding with the tube chamber that goes out the suede fixed sleeving, the other end is connected with described electric automatic control mechanism, go out the suede sleeve pipe outside the velvet-supplying box chamber with to go out the suede fixed sleeving matched, and fix by clip, the end that transition connects teleflex with go out the suede sleeve pipe and connect, the other end that the described transition that one of them Weighing mechanism in the described a pair of Weighing mechanism and a pair of eider down of a side that is positioned at velvet-supplying box are drawn interface is connected teleflex connects, and another Weighing mechanism in a pair of Weighing mechanism and a pair of eider down of the opposite side that is positioned at velvet-supplying box are drawn the other end that the transition of interface is connected teleflex and are connected, the bottom of described a pair of eider down output mechanism and Weighing mechanism connects, and the described a pair of top that pile is fixed on Weighing mechanism of filling, on described storage suede box plate, offer a valve chamber, described case chamber passage mechanism for opening/closing comprises the acting cylinder support, acting cylinder, pivoted arm, curtain shaft and valve, the acting cylinder support is fixed on the described tank tower, and be positioned at described velvet-supplying box chamber, acting cylinder is connected with described electric automatic control mechanism controls, the cylinder body of this acting cylinder is connected on the acting cylinder support, the end of the acting cylinder post of acting cylinder constitutes an acting cylinder post connector, this acting cylinder post connector is connected with an end pivoting of pivoted arm, and an end of the other end of pivoted arm and curtain shaft is fixed, the two ends of curtain shaft are bearing on the valve axle bed that is fixed on the tank tower rotationally, valve is corresponding with described valve chamber, and a side of this valve is fixed on the curtain shaft by a pair of valve permanent seat.
More of the present utility model and in specific embodiment, described a pair of Weighing mechanism respectively comprises a batch meter casing, a pair of weighing hopper, an a pair of weighting apparatus and a butt joint suede device, the batch meter casing is corresponding to the side of the length direction of described velvet-supplying box, a pair of weighting apparatus is arranged in the batch meter casing chamber of batch meter casing, and lay respectively at the two ends in batch meter casing chamber, each weighting apparatus is connected with described electric automatic control mechanism electrical control, one of them weighing hopper in a pair of weighing hopper is arranged on one of them weighting apparatus in a pair of weighting apparatus, and another weighing hopper in a pair of weighing hopper is arranged on another weighting apparatus in a pair of weighting apparatus, and being extended with one in the following side of each weighing hopper is used for the weighing hopper that the eider down in the weighing hopper chamber of weighing hopper is drawn is gone out the suede pipe, in the one butt joint suede device one of them connects the top that the suede device is arranged on one of them weighing hopper in a pair of weighing hopper, and drawing one of them eider down in the interface with described a pair of eider down draws the described other end that the described transition of interface is connected teleflex and connects, and in the butt joint suede device another connects the top that the suede device is arranged on another weighing hopper in a pair of weighing hopper, and drawing another eider down in the interface with described a pair of eider down draws the described other end that the described transition of interface is connected teleflex and connects, the described weighing hopper of one of them weighing hopper in one of them the eider down output mechanism in the described a pair of eider down output mechanism and a pair of weighing hopper goes out the suede pipe and is connected, and going out the suede pipe, the weighing hopper of another weighing hopper in another eider down output mechanism in a pair of eider down output mechanism and a pair of weighing hopper is connected, the described a pair of pile that fills is connected with the eider down output mechanism in described batch meter case chamber, wherein: in described batch meter casing chamber, be provided with a casing chamber separator of battery plates, on this casing chamber separator of battery plates, offer one and be used for for described pile and the described eider down output mechanism pipeline bonded assembly resigning hole of filling.
In of the present utility model and then specific embodiment, described a pair of weighting apparatus respectively comprises LOAD CELLS base, LOAD CELLS, weigh frame and weighing hopper adapter plate, the LOAD CELLS base is fixed on the bottom in the batch meter casing chamber of described batch meter casing, LOAD CELLS is arranged on the LOAD CELLS base, and be connected with described electric automatic control mechanism electrical control, the frame of weighing is found a place on LOAD CELLS, the weighing hopper adapter plate is fixed on the frame of weighing, and described weighing hopper is fixed on the weighing hopper adapter plate; A described butt joint suede device respectively comprises into suede sleeve pipe, flexible transition adapter sleeve and advance the suede intubate, advance on the wall body that the suede sleeve pipe is fixed on described weighing hopper, and this suede casing cavity that advances that advances the suede sleeve pipe communicates with described weighing hopper chamber, the middle part of advancing the length direction of suede intubate constitutes a fixed flange, this fixed flange and described batch meter casing are fixed, an end that advances the suede intubate inserts and describedly to advance in the suede casing cavity, and with the chamber wall that advances the suede casing cavity be discontiguous, the other end that advances the suede intubate is connected teleflex with described transition the described other end connects, the flexible transition adapter sleeve seals advancing the suede sleeve pipe and advancing between the suede intubate.
Of the present utility model again more and in specific embodiment, described a pair of eider down output mechanism comprises air conveyor, advance, go out the suede interface, pipe box, bearing support and flexible sucker cover, bearing support is fixed on the bottom in the batch meter casing chamber of described batch meter casing, and to go out the suede pipe corresponding with described weighing hopper, air conveyor is arranged on the bearing support, on this air conveyor, be connected with an end of conveyer high-pressure air pipe, and the other end of conveyer high-pressure air pipe is connected with described electric automatic control mechanism source of the gas pipeline, go out suede interface and air conveyor to go into the suede mouth matched, the velour output that goes out suede interface and air conveyor is matched, pipe box is nested with and is advancing on the suede interface, and an end of this pipe box with advance the suede interface and fix, one end of flexible sucker cover corresponding with the end face of the other end of pipe box and and the end face of pipe box between maintain the slit, and the other end of flexible sucker cover is nested with at described weighing hopper to go out on the suede pipe, describedly fills pile and describedly goes out the suede interface and connect.
In again of the present utility model and then specific embodiment, the described pile that fills comprises outer tube, return-air Taper Pipe cover, the eider down delivery pipe, one group of gas blow pipe and fill the suede pipe, the outer tube setting that is the level of state, and constitute an outer tube attachment flange towards an end end of batch meter casing at this outer tube, the outer wall of this outer tube attachment flange and described batch meter casing is fixed, and be positioned at the top of batch meter casing, return-air Taper Pipe cover is plugged in the overcoat tube chamber of outer tube, on this return-air taper bushing, offer the return-air micropore with high density state, and on an end end face of batch meter casing, offer one group of return-air slotted eye at this return-air taper bushing, one end of eider down delivery pipe is placed in the return-air tapered sleeve tube chamber of return-air taper bushing, the other end probes in the described batch meter casing chamber and is fixed with Taper Pipe cover attachment flange, this Taper Pipe cover attachment flange is captiveed joint with described outer tube attachment flange and is fixed with the batch meter casing simultaneously, on this Taper Pipe cover attachment flange, offer that one group of quantity equates with described return-air slotted eye and the corresponding gas blow pipe in the position slotted eye of stepping down, one group of gas blow pipe is distributed in each gas blow pipe slotted eye of stepping down, and an end of each gas blow pipe is insinuated in the described return-air Taper Pipe mantle cavity through step down slotted eye and return-air slotted eye of gas blow pipe successively, the other end of each gas blow pipe is connected with described electric automatic control mechanism source of the gas pipeline, filling an end of suede pipe and the described other end of eider down delivery pipe connects, and communicate with the eider down output tube chamber of eider down delivery pipe, the other end that fills the suede pipe constitutes one first branched pipe and one second branched pipe, being equipped with one first on first branched pipe fills suede check valve and one first and leads the suede pipe, wherein, first end and first of leading the suede pipe fills the suede check valve and connects, and first lead the other end of suede pipe and one of them the eider down output mechanism in the described a pair of eider down output mechanism describedly go out the suede interface and connect, being equipped with one second on second branched pipe fills suede check valve and one second and leads the suede pipe, wherein, second end and second of leading the suede pipe fills the suede check valve and connects, and second lead the other end of suede pipe and the suede interface that goes out of another eider down output mechanism in a pair of eider down output mechanism connects, and first, second fills the suede check valve all is connected with described electric automatic control mechanism electrical control.
The technical scheme that the utility model provides is owing to be provided with storage suede amount signal picker and suede amount signal picker respectively on storage suede case and velvet-supplying box, thereby both can ensure the amount of the eider down in the storage suede case, can guarantee again abstemiously to feed, embody rhythmic continuity for suede to velvet-supplying box; Owing to can play the passage of opening or blocking between storage suede case chamber and the velvet-supplying box chamber by case chamber passage mechanism for opening/closing, thereby can provide safeguard for follow-up weighing continuously and fill suede continuously; Because a pair of pile that fills can alternately fill suede, thereby can embody the good suede efficient of filling; Owing in the entire job process, need not artificially to supply suede and claim suede, thereby can significantly alleviate workman's operation intensity; Because casing is in closed state, thereby the eider down escape phenomenon can not occur, not only helps ensureing the clean environment of operation field, and can stop the eider down waste.
Description of drawings
Fig. 1 is an integral structure scheme drawing of the present utility model.
Fig. 2 is the detailed structure view of casing shown in Figure 1.
Fig. 3 is the detailed structure view of Weighing mechanism shown in Figure 1.
Fig. 4 is the detailed structure view of filling pile shown in Figure 1.
Fig. 5 is the cutaway view of eider down output mechanism shown in Figure 1.
Fig. 6 is the detailed structure view of case chamber passage mechanism for opening/closing shown in Figure 1.
The specific embodiment
For the inspector that the makes Patent Office especially public can be expressly understood technical spirit of the present utility model and beneficial effect more, the applicant general elaborates in the mode of embodiment below, but to the description of embodiment all is not restriction to the utility model scheme, any according to the utility model design done only for pro forma but not substantial equivalent transformation all should be considered as the technical solution of the utility model category.
See also Fig. 1 and Fig. 2, provided a casing 1, what this casing 1 was provided in down products production firm under running condition fills the suede place as on the terrace that fills the suede workshop, promptly is provided in the suede scene of filling.By shown in Figure 2, this casing 1 also can be described as framework by tank tower 11(), storage suede case 12 and velvet-supplying box 13 constitute, wherein: velvet-supplying box 13 is positioned at the below of storage suede case 12, promptly be positioned at tank tower 11 bottoms, the storage suede box plate 126 of storage suede case 12 is essentially the roof box of velvet-supplying box 13, and perforation or blocking-up between the storage suede case chamber 121 of storage suede case 12 and the velvet-supplying box chamber 131 of velvet-supplying box 13 are ensured by the following case chamber passage mechanism for opening/closing that also will describe in detail 8.Specifically be valve chamber 1261 on being opened in storage suede box plate 126 when opening, the passage that then stores up suede case chamber 121 and velvet-supplying box chamber 131 just communicates with each other, and vice versa.
On the tank wall of storage suede case 12 and be positioned at top and connect an eider down introducing interface 122 that is used for eider down is incorporated into storage suede case chamber 121, and be provided with a pair of transom window 123, eider down in storage suede case chamber 121 is escaped to the external world through transom window 123, therefore respectively is provided with the filtering net 1231 that is used to stop eider down on a pair of transom window 123.Be provided with one in a side of the length direction of storage suede case 12 or both sides and be used to be made for the transparent window 127 that the industry personnel watch the situation in the storage suede case chamber 121.A side at storage suede case 12 towards the following electric automatic control mechanism 4 that also will describe in detail, one side of also promptly storing up the Width of suede case 12 offers a storage suede amount signal picker with vertical state and adjusts groove 125, on this storage suede amount signal picker adjustment groove 125, be equipped with a storage suede amount signal picker 124, this storage suede amount signal picker 124 can comply with in the short transverse that storage suede amount signal picker is adjusted groove 125 and be needed adjusting, and is connected with electric automatic control mechanism 4 electrical controls.When the matte height of the eider down in the storage suede case chamber 121 is lower than the position at storage suede amount signal picker 124 places, then give electric automatic control mechanism 4 with signal feedback by this storage suede amount signal picker 124, by electric automatic control mechanism 4 signal feedback is supplied suede mechanism (not shown) to introducing interface 122 pipeline bonded assemblys with aforementioned eider down, by with the eider down in the suede storehouse by the road and introduce interface 122 through eider down and be incorporated in the storage suede case chamber 121 for suede mechanism, and the height of eider down amount in storage suede case chamber 121 or title eider down is stored up 124 spies of suede amount signal picker in time, then give electric automatic control mechanism 4 with signal feedback by it, the aforesaid suede mechanism that supplies is stopped in cotton storage tank chamber 121 for suede, in for the suede process, the air in the cotton storage tank chamber 121 is driven to the external world from aforementioned transom window 123.
Please see Fig. 2 by emphasis, be provided with a function in the one or both sides of the length direction of velvet-supplying box 13 as the transparent windows 135 that transparent window 127 is described.In the side of velvet-supplying box 13 towards aforementioned electric automatic controls 4, also be velvet-supplying box 13 Width a side and adjust corresponding to aforementioned storage suede amount signal picker groove 125 below the position offering a suede amount signal picker with vertical state and adjusting groove 134, on this suede amount signal picker adjustment groove 134, be equipped with a suede amount signal picker 133, the short transverse that this suede amount signal picker 133 can be adjusted groove 134 at suede amount signal picker is regulated according to needing, and is connected with electric automatic control mechanism 4 electrical controls.When the matte height of the eider down in the velvet-supplying box chamber 131 is lower than the position at suede amount signal picker 133 places, then give electric automatic control mechanism 4 with signal feedback by it, send instruction by electric automatic control mechanism 4 and give the top case chamber passage mechanism for opening/closing of having mentioned 8, aforesaid valve chamber 1261 is opened, otherwise with example.
Preferably, in the bottom of velvet-supplying box 13 and be positioned at four bights the one adjustment leg 136 that can adjust level respectively is set.
Above mentioned storage suede amount signal picker 124 and suede amount signal picker 133 are all preferably but not select with definitely being limited to and use photoelectric switch.
By illustrated in figures 1 and 2, respectively be provided with a pair of eider down at a side of the length direction of the casing of aforesaid velvet-supplying box 13 and opposite side and draw interface 132, because it is identical that each a pair of eider down of both sides is drawn the structure of interface 132, again because a pair of eider down of the same side is drawn the structure of interface 132 is identical equally, promptly to draw interface 132 all identical for four eider downs, so the applicant only selects one below and is described.
Eider down draws that interface 132 comprises suede fixed sleeving 1321, goes out suede high-pressure air pipe 1322, goes out suede sleeve pipe 1323, clip 1324 is connected teleflex 1325 with transition, go out suede fixed sleeving 1321 with on the tank wall of length direction that rides state and be fixed on velvet-supplying box 13, here the alleged mode that rides is that an end of pointing out suede fixed sleeving 1321 is positioned at velvet-supplying box chamber 131, and the other end then is positioned at outside the velvet-supplying box chamber 131.Go out suede high-pressure air pipe 1322 and be positioned at velvet-supplying box chamber 131, this end that goes out suede high-pressure air pipe 1322 goes out suede fixed sleeving 1321 in alignment with aforementioned, and goes out the other end and the electric automatic control mechanism 4 source of the gas pipeline control linkages of suede high-pressure air pipe 1322.Going out suede sleeve pipe 1323 and realize and go out suede fixed sleeving 1321 connecting outside velvet-supplying box chamber 131, specifically is will go out suede sleeve pipe 1323 by clip 1324 to fix with the aforementioned other end (promptly leaning out an end in velvet-supplying box chamber 131) that goes out suede fixed sleeving 1321.For the ease of the public's understanding, the applicant has also illustrated a pair of clip tightening screw 13241 on clip 1324.Transition connects teleflex 1325 preferred silicone tube or the PVC flexible pipes of using, and this transition connects an end of teleflex 1325 and aforementionedly goes out 1323 sockets of suede sleeve pipe, and the other end and the following Weighing mechanism 5 that also will describe in detail connect.
Please continue to see Fig. 2, provided one first and stirred suede mechanism 2, this first stir suede mechanism 2 preferably but not the structure that definitely is limited to is as follows: comprise first motor 21, first electric machine support 22, first stir suede axle 23 and one group first stir suede bar 24(also can be described as stir the suede ring), first motor 21 is with horizontality or claim horizontally-arranged state to be fixed on first electric machine support 22, and be connected with aforesaid electric automatic control mechanism 4 electrical controls, one group of screw retention of first electric machine support, 22 usefulness is being stored up suede case 12 on the tank wall of a side of electric automatic control mechanism 4, first two ends of stirring suede axle 23 respectively are bearing on the corresponding tank wall of storage suede case 12 rotationally by first axle bed 231, promptly be bearing in a left side rotationally by the storage suede case 12 under the location status shown in Figure 2, on the right tank wall, first middle part of stirring suede axle 23 is positioned at storage suede case chamber 121, and this first stirs suede axle 23 outside an end of first motor 21 is stretched over storage suede case chamber 131, promptly is stretched over first axle bed, 231 outer first motor shafts 211 with aforementioned first motor 21 and is in transmission connection.One group first is stirred suede bar 24 and is fixed on first middle part of stirring the length direction of suede axle 23 with the interval state, and two adjacent first stir suede bar 24 to form criss-cross each other staggered.
As preferred scheme, aforesaid first geometry design of stirring suede bar 24 is the ring bodies of rectangle, more particularly be designed to rectangular ring bodies, so structure can not produce damage influence to eider down, more positive meaning is embodied produces the good effect that disturbs to light eider down as if goose feather, avoids phenomenon occurring silting up in storage suede case chamber 121.
Please still emphasis is seen Fig. 2, provided a pair of structure each other identical second stir suede mechanism 3, this a pair of second stirs suede mechanism 3 with horizontality or claim horizontally-arranged state to be arranged on the aforementioned velvet-supplying box 13, and is stretched in the velvet-supplying box chamber 13 eider downs in the velvet-supplying box chamber 13 are disturbed.Owing to exist a pair of second to stir suede mechanism 3,, and another second is stirred the opposite side that suede mechanism 3 is arranged on the length direction of velvet-supplying box 13 therefore with one of them second side of stirring the length direction that suede mechanism 3 is arranged on velvet-supplying box 13.
Aforesaid a pair of second stir suede mechanism 3 preferably but not the structure that definitely is limited to is as follows: respectively comprise second motor 31, second electric machine support 32, second stirs suede axle 33 and one group second stirs suede bar 34, second motor 31 is fixed on second electric machine support 32 with horizontality, and be connected with electric automatic control mechanism 4 electrical controls, second electric machine support 32 is fixed on velvet-supplying box 13 on the tank wall of a side of electric automatic control mechanism 4, promptly be fixed on the right side tank wall of velvet-supplying box shown in Figure 2 13, second two ends of stirring suede axle 33 are on the tank wall of the left and right sides by the corresponding tank wall that second axle bed 331 is bearing in velvet-supplying box 13 rotationally respectively, the middle part is positioned at aforesaid velvet-supplying box chamber 131, and second stirs suede axle 33 and be stretched over towards the end (right-hand member shown in Figure 2) of second motor 31 and promptly be stretched over outside second axle bed 331 and second motor shaft 311 of second motor 31 is in transmission connection in the velvet-supplying box chamber 131 outside.One group second is stirred suede bar 34 and is fixed on second middle part of stirring the length direction of suede axle 33 with the interval state, and adjacent second stirs suede bar 34 and form the criss cross false relation each other.Second stirs the shape of suede bar 34 and function as to first description of stirring suede bar 24.
The electric automatic control mechanism of mentioning repeatedly above 4 comprises that the bottom is furnished with electric box casing 41, control panel 42, the programmable controller 43(PLC that regulates leg 416), one group of electromagnetic valve 44 and high pressure tank 45, the Width that electric box casing 41 is fixed on aforementioned casing 1 is a side (right side shown in Figure 2) of short side direction, control panel 42 also can claim guidance panel, be fixed on the electric box casing 41, this control panel 42 is connected with programmable controller 43 electrical controls.Programmable controller 43, all be arranged in the electric box casing chamber 411 of electric box casing 41, and be arranged on chamber door 412 on the electric box casing 41 by pivot and cover and protect with one group of electromagnetic valve 44 of programmable controller 43 electrical control bonded assemblys and high pressure tank 45.Wherein, high pressure tank 45 is by one group of storage tank leg 451 and fixing by means of the default screw hole 413 in the leg fix screw 4511 and the bottom of electric box casing 41, and high pressure tank 45 is connected by the device of pipeline with exterior aerogenesis apparatus such as air compressor or air pump and so on, and one group of electromagnetic valve 44 is connected with high pressure tank 45 pipelines.Wherein, aforesaid electromagnetic valve 44 is connected with high pressure tank 45 by pipeline.
Aforesaid storage suede amount signal picker 124, suede amount signal picker 133, first motor 21 and second motor 31 all are connected with programmable controller 43 electrical controls.Aforesaidly go out suede high-pressure air pipe 1322 and be connected with electromagnetic valve 44 pipelines.Shown in figure, be equipped with one group of tracheal tube 414 and one group of power wire pipe 415 in a side of the outer wall of electric box casing 41 and below being positioned at, power wire pipe 415 is used for external power cord is introduced in the electric box casing chamber 411, tracheal tube 414 air supply pipes by way of and connect with aforesaid electromagnetic valve 44.
When 21 work of first motor, drive first by first motor shaft 211 and stir suede axle 23, stir by being fixed on first one group of first eider down that stirs in 24 pairs of storages of suede bar suede case chamber 121 that stirs on the suede axle 23; When 31 work of second motor, drive second by second motor shaft 311 and stir suede axle 33, stir by being fixed on second one group of second eider down that stirs in 34 pairs of velvet-supplying box chambeies of suede bar 131 that stirs on the suede axle 33.
See also Fig. 3 and continuation in conjunction with Fig. 1, because the applicant mentions in the above; A side and opposite side at the length direction of velvet-supplying box 13 respectively are provided with a pair of eider down output interface 132, therefore respectively is furnished with a Weighing mechanism 5 at a side and opposite side corresponding to the length direction of velvet-supplying box 13, that is to say, Weighing mechanism 5 has a pair of, the a pair of eider down output interface 132 of one of them a Weighing mechanism 5 and a side connects, and a pair of eider down output interface 132 of another Weighing mechanism 5 and opposite side connects.Because the structure of a pair of Weighing mechanism 5 and principle of work and all be identical with the matched mode of eider down output interface 132, so the applicant shows in detail one of them Weighing mechanism 5 in Fig. 3.
Aforesaid Weighing mechanism 5 preferred but not structure that be limited to is as follows: comprise a batch meter casing 51, a pair of weighing hopper 52, a pair of weighting apparatus 53 and a butt joint suede device 54, batch meter casing 51 is corresponding to the side of the length direction of aforementioned velvet-supplying box 13, in this batch meter 51 and the middle part that occupy the length direction in batch meter casing chamber 511 substantially be provided with one case chamber separator of battery plates 512, by this case chamber separator of battery plates 512 batch meter casing chamber 511 is separated into two independent cavity, and on case chamber separator of battery plates 512, offers a resigning hole 5121.A pair of weighting apparatus 53 is arranged in the batch meter casing chamber 511 of batch meter casing 51, by shown in Figure 3, one of them weighting apparatus 53 in a pair of weighting apparatus 53 is positioned at an end of the length direction in batch meter casing chamber 511, promptly be positioned at a side of case chamber separator of battery plates 512, and another weighting apparatus 53 in a pair of weighting apparatus 53 is positioned at the other end of the length direction in batch meter casing chamber 511, promptly be positioned at the opposite side of case chamber separator of battery plates 512, each weighting apparatus 53 is connected with programmable controller 43 electrical controls of aforesaid electrical control mechanism 4.A pair of weighing hopper 52 is arranged on a pair of weighting apparatus 53, specifically, one of them weighing hopper 52 in a pair of weighing hopper 52 is located on one of them weighting apparatus 53 in a pair of weighting apparatus 53, and another weighing hopper 52 in a pair of weighing hopper 52 is arranged on another weighting apparatus 53 in a pair of weighting apparatus 53, and being extended with one in the following side of each weighing hopper 52 is used for the weighing hopper that the eider down in the weighing hopper chamber 521 of weighing hopper 52 is drawn is gone out suede pipe 522, in the one butt joint suede device 54 one of them connects the top that suede device 54 is arranged on one of them weighing hopper 52 in a pair of weighing hopper 52, and drawing one of them eider down in the interface 132 with aforesaid a pair of eider down draws the described other end that the described transition of interface 132 is connected teleflex 1325 and connects, and in the butt joint suede device 54 another connects the top that suede device 54 is arranged on another weighing hopper 52 in a pair of weighing hopper 52, and draws another eider down in the interface 132 with aforesaid a pair of eider down and draw the described other end that the transition of interface 132 is connected teleflex 1325 and connect.
As preferred scheme, at least one side on the top of aforesaid a pair of weighing hopper 52 is provided with and is used to make the air ease in weighing hopper chamber 521 to extraneous weighing hopper filtering net 523.Because the structure of a pair of weighting apparatus 53 is identical, again because the structure of a butt joint suede device 54 is consistent, so the applicant is elaborated at one below.
Still see Fig. 3, above mentioned a pair of weighting apparatus 53 respectively comprises LOAD CELLS base 531, LOAD CELLS 532, weigh frame 533 and weighing hopper adapter plate 534, one group of fastener 535(of LOAD CELLS base 531 usefulness fastener 535 is meant the combination of screw and nut) be fixed on the underframe 5111 of bottom in batch meter casing chamber 511, LOAD CELLS 532 is arranged on the LOAD CELLS base 531, and be connected with aforesaid programmable controller 43 electrical controls, the frame 533 of weighing is found a place on LOAD CELLS 532, weighing hopper adapter plate 534 is fixed on the top of the frame 533 of weighing by one group (present embodiment is four) leg 5341 that soars with airborne, and aforesaid weighing hopper 52 is fixed on this weighing hopper adapter plate 534.
The aforesaid suede device 54 that connects comprises into suede sleeve pipe 541, flexible transition adapter sleeve 542 and advance suede intubate 543, advance on the wall body that suede sleeve pipe 541 is fixed on aforesaid weighing hopper 52, and this suede casing cavity 5411 that advances that advances suede sleeve pipe 541 communicates with weighing hopper chamber 521, on the outer wall at the middle part of the length direction that advances suede intubate 543, constitute a fixed flange 5431, this one group of screw of fixed flange 5431 usefulness and aforementioned batch meter casing 51 are fixing, an end that advances suede intubate 543 inserts in the suede casing cavity 5411 with vacant state, vacant state described here is that the body of fingering suede intubate 543 does not contact with the inwall that advances suede casing cavity 5411, the other end that advances suede intubate 543 is connected teleflex 1325 with aforesaid transition the described other end connects, that is to say that aforementioned eider down draws a end that the transition of interface 132 connects teleflex 1325 and go out suede sleeve pipe 1323(Fig. 2 and show) connect, and the other end and this advance the aforementioned other end inserting of suede intubate 543.Flexible transition adapter sleeve 542 is advancing suede sleeve pipe 541 and is advancing between the suede intubate 543, more properly say, this flexible transition adapter sleeve 542 is nested with and is advancing an aforementioned end of suede intubate 543, this flexible transition adapter sleeve 542 is a rubber gauffer body, one end bearing is entering the advancing on the suede casing flange dish 5412 of suede sleeve pipe 541, the other end is bearing on the tank wall of batch meter casing 51, to play sealing function.
When going out suede high-pressure air pipe 1322 and introduce high pressure gas, because this goes out suede high-pressure air pipe 1322 just corresponding to the tube chamber that goes out suede fixed sleeving 1321, and the tube chamber that goes out suede fixed sleeving 1321 communicates with velvet-supplying box chamber 131, therefore the eider down in the velvet-supplying box chamber 131 enters out suede fixed sleeving 1321, through go out suede sleeve pipe 1323 introduce by shown in Fig. 3 connect suede device 54 advance suede intubate 543, advance suede casing cavity 5411 by what advance that suede intubate 543 introduces suede sleeve pipe 541, finally enter in the weighing hopper chamber 521 of weighing hopper 52 of Weighing mechanism 5, and weigh by the LOAD CELLS 532 of weighting apparatus 53.After the eider down amount in the weighing hopper 52 reaches the weight of setting, signal feedback is given the programmable controller 43 of electric automatic control mechanism 4 by LOAD CELLS 532, by in 43 pairs of one group of electromagnetic valves 44 of programmable controller with go out the be connected electromagnetic valve 44 of (pneumatic circuit is connected) of suede high-pressure air pipe 1322 and send instruction, this electromagnetic valve 44 is closed, and the eider down in the velvet-supplying box chamber 131 just no longer enters out the tube chamber of suede fixed sleeving 1321.Simultaneously send instruction, so that make the eider down output after the metering in the weighing hopper 52 by 4 pairs of eider down output mechanisms 6 of electric automatic control mechanism.
Why there are a pair of weighing hopper 52, a pair of weighting apparatus 53 and a butt joint suede device 54 in a Weighing mechanism 5, be because the action of two weighing hoppers 52 replaces, promptly, when a weighing hopper 52 during at Weighing, the state of the eider down output after then another weighing hopper 52 has been in and by eider down output mechanism 6 metering has been finished can obtain more clearly understanding to this by applicant's description below.
For a Weighing mechanism 5, eider down output mechanism 6 has a pair of, the weighing hopper of one of them weighing hopper 52 in a pair of weighing hopper 52 of one of them eider down output mechanism 6 and an aforesaid Weighing mechanism 5 goes out suede pipe 522 and is connected, and is connected and the weighing hopper of another weighing hopper 52 in a pair of weighing hopper 52 of another eider down output mechanism 6 and another Weighing mechanism 5 goes out suede pipe 522.
Ask for an interview Fig. 5 and continuation in conjunction with Fig. 1 and Fig. 3, a pair of eider down output mechanism 6 preferably but not the structure that definitely is limited to is as follows: respectively comprise air conveyor 61, advance suede interface 62, go out suede interface 63, pipe box 64, bearing support 65 and flexible sucker cover 66, bearing support 65 is screwed on the underframe 5111 of aforesaid batch meter casing 51, and to go out suede pipe 522 corresponding with aforesaid weighing hopper, air conveyor 61 is arranged on the bearing support 65, and be fixed on the bearing support 65 by a pair of location pinch 612, on this air conveyor 61, be connected with an end of conveyer high-pressure air pipe 611, and cooresponding in the other end of conveyer high-pressure air pipe 611 and the aforesaid one group of electromagnetic valve 44 is that one of them electromagnetic valve 44 pipeline is connected.Because the structure of air conveyor 61 belongs to known technology, for example can claim the air amplifier referring to this patent of Chinese invention patent Granted publication CN101779837B(), so the applicant repeats no more.Advance suede interface 62 and air conveyor 61 to go into the suede mouth matched, it is matched with the velour output of air conveyor 61 to go out suede interface 63, one end of pipe box 64 is nested with and is advancing on the suede interface 62, and the end at this pipe box 64 offers a positioning screw hole 642, corresponding to the position of positioning screw hole 642 the described end of pipe box 64 is being positioned at on the suede interface 62 by fixing screw 6421, promptly with to advance suede interface 62 fixing.One end of flexible sucker cover 66 corresponding with the end face of the other end of pipe box 64 and and the end face of pipe box 64 between maintain a little vast slit 641(Fig. 1 and illustrate), the other end of flexible sucker cover 66 is nested with at aforementioned weighing hopper to go out on the suede pipe 522, and filling pile 7 and going out suede interface 63 of will mentioning below connects.
Introduce at conveyer high-pressure air pipe 611 under the state of high pressure gas, will enter into into the eider down of suede interface 62 by air conveyor 61 and draw, promptly carry towards filling pile 7 from going out suede interface 63.
See also Fig. 4 and still in conjunction with Fig. 3, the above mentioned pile 7 that fills comprises an outer tube 71, one return-air Taper Pipe cover 72, one eider down delivery pipe 73, one group of gas blow pipe 74 and one fills suede pipe 75, outer tube 71 is the level of state and is fixed on the outer wall of aforementioned batch meter casing 51, specifically: constitute an outer tube attachment flange 711 towards an end end of batch meter casing 51 at outer tube 71, being arranged at intervals with one group of flange fixing screw hole 7111(Fig. 3 on outer tube attachment flange 711 shows), by this group flange fixing screw hole 7111 an outer tube attachment flange 711 and batch meter casing 51 side are outward fixed, the shape of the overcoat tube chamber 712 of outer tube 71 is tapered, and deviates from narrow the contracting of an end of batch meter casing 51 and constitute one at outer tube 71 and fill suede mouth 713.When being in when filling velvet-like attitude, filling on the suede mouth 713 as long as the bobbin of down products is set to, just make and fill suede mouth 713 and probe in the bobbin, come from the velour output 7131(Fig. 4 that fills suede mouth 713 and show by the operator) eider down just enter in the bobbin.Return-air Taper Pipe cover 72 is inserted in the aforementioned overcoat tube chamber 712 of outer tube 71, on the tube wall of this return-air Taper Pipe cover 72, offer return-air micropore 721 with the high density state entire body, and on the end face of an end of batch meter casing 51, offer one group of (present embodiment is four) return-air slotted eye 722 at this return-air Taper Pipe cover 72, the shape of each return-air slotted eye 722 is tending towards identical with size, and all is crescent or claims slotted eye (also claiming kidney shape hole).Again, also offering one group of Taper Pipe cover fixing screw hole 724(Fig. 4 on the end face of an end that promptly offers return-air slotted eye 722 on the end face of the aforementioned end of return-air Taper Pipe cover 72 shows).One end of eider down delivery pipe 73 is placed in the return-air Taper Pipe mantle cavity 723 of return-air Taper Pipe cover 72, the other end is positioned at batch meter casing chamber 511, and be fixed with Taper Pipe cover attachment flange 731, offer one group of gas blow pipe slotted eye 7311 of stepping down on Taper Pipe cover attachment flange 731, the step down quantity of quantity and aforementioned return-air slotted eye 722 of slotted eye 7311 of gas blow pipe is equal and the position is corresponding.Again, on Taper Pipe cover attachment flange 731, offer one group of first flange fixed orifice 7312 and one group of second flange fixed orifice 7313, with one group of first flange fix screw 73121 in the position corresponding to the first flange fixed orifice 7312 screws in aforesaid flange fixing screw hole 7111, and screwing in aforesaid Taper Pipe in the position corresponding to the second flange fixed orifice 7313 with one group of second flange fix screw 73131 overlaps in the fixing screw hole 724, thereby it is fixing with outer tube 71 and return-air Taper Pipe cover 72 simultaneously on batch meter casing 51 that Taper Pipe is overlapped attachment flange 731, and its state can be referring to Fig. 5.The quantity of one group of gas blow pipe 74 is four in the present embodiment, being distributed in each gas blow pipe steps down in the slotted eye 7311, and an end of each gas blow pipe 74 inserts aforesaid return-air slotted eye 722 through step down slotted eye 7311 of gas blow pipe, and then probe in the return-air Taper Pipe mantle cavity 723 of return-air Taper Pipe cover 72, the other end of each gas blow pipe 74 is connected with aforementioned electric magnet valve 44 pipelines of electric automatic control mechanism 4.An end that fills suede pipe 75 shows by flange 753(Fig. 5) show with delivery pipe flange 733(Fig. 5 of the aforementioned other end of eider down delivery pipe 73) connect, and communicate with the eider down output tube chamber 732 of eider down delivery pipe 73, the other end that fills suede pipe 75 constitutes one first branched pipe 751 and one second branched pipe 752, makes by first, second branched pipe 751,752 to fill suede pipe 75 formation Y shapes (also can be considered the shape of the threeway in the pipe element).
Please specifically see Fig. 3, being equipped with one first on aforesaid first branched pipe 751 fills suede check valve 7511 and one first and leads suede pipe 7512, wherein, first end and first of leading suede pipe 7512 fills suede check valve 7511 and connects, and the suede interface 63 that goes out of one of them the eider down output mechanism 6 in the other end and the aforesaid a pair of eider down output mechanism 6 connects.On second branched pipe 752, be equipped with one second and fill suede check valve 7521 and one second system is led suede pipe 7522, wherein, second end and second of leading suede pipe 7522 fills suede check valve 7521 and connects, and the suede interface 63 that goes out of another eider down output mechanism 6 in resigning hole 5121 back of the other end on passing aforementioned case chamber separator of battery plates 512 and a pair of eider down output mechanism 6 connects.Aforesaid first, second fills suede check valve 7511,7512 and all is connected with programmable controller 43 electrical controls of electric automatic control mechanism 4.
With Fig. 3 is example, after a weighing hopper 52 has been finished metering to eider down, just implement defeated suede by the eider down output mechanism 6 that is connected with weighing hopper 52, fill 7511 unlatchings of suede check valve this moment first and the eider down that eider down is introduced eider down delivery pipes 73 through first branched pipe 751 is exported tube chamber 732, introduce in the bobbins until the velour output that fills suede mouth 713 7131 from outer tube 71.Under this state, second fills suede check valve 752 is in closed condition, that is to say that another weighing hopper 52 is in the Weighing state.Yet after filling suede and finishing, then first fills suede check valve 7511 and closes, and second fill suede check valve 7521 and be in opening, thereby embody two alternations between the weighing hopper 52, promptly a weighing hopper 52 is when weighing, 52 of another weighing hoppers are at defeated suede, otherwise with example, can embody the high efficiency suede that fills therefrom.
Fill in the suede process at the aforementioned pile 7 that fills, the situation that exists eider down the wall body in return-air Taper Pipe chamber 723 to be stopped up unavoidably with flowing of air, therefore after filling suede several times each time or whenever, blow, eider down is blown off in the tube wall of return-air taper bushing 72 by one group of gas blow pipe 74.
See also Fig. 6 and still in conjunction with Fig. 1, when the suede amount in the aforesaid suede amount signal picker 133 perception velvet-supplying box chambeies 131 reduces, give programmable controller 43 by it with signal feedback so, send instruction therefrom and make 8 work of case chamber passage mechanism for opening/closing, so that the eider down in the storage suede case chamber 121 is in valve chamber 1261 enters velvet-supplying box chamber 131, otherwise with example.
Above mentioned case chamber passage mechanism for opening/closing 8 preferably but not the structure that definitely is limited to is as follows: comprise acting cylinder support 81, acting cylinder 82, pivoted arm 83, curtain shaft 84 and valve 85, acting cylinder support 81 preferably for example is screwed on aforesaid tank tower 11 with welding, riveted joint or in other equivalent mode, and is positioned at velvet-supplying box chamber 131.Acting cylinder 82 adopts cylinder in the present embodiment, be connected with corresponding electromagnetic valve 44 in aforesaid one group of electromagnetic valve 44 by pneumatic circuit, the cylinder body of acting cylinder 82 connects with the bearing pin 811 of being connected on being fixed on acting cylinder support 81 by cylinder body Connection Block 822, and limit (also available jump ring limits) by being arranged on the spring cotter 8111 that connects on the bearing pin 811, end at the acting cylinder post 821 of acting cylinder 82 constitutes an acting cylinder post connector 8211, this acting cylinder post connector 8211 is connected with an end pivoting of pivoted arm 83 by bearing pin 82111, and the other end of pivoted arm 83 is fixing with an end (right-hand member shown in Figure 6) of curtain shaft 84 with supporting fixing screw 831, each is bearing in the two ends of curtain shaft 84 on the valve axle bed 841 rotationally, a pair of valve axle bed 841 is respectively fixed with axle bed fix screw 8411 and aforementioned tank tower 11, valve 85 is corresponding with aforesaid valve chamber 1261, and the two ends of a side of this valve 85 respectively are fixed with a valve permanent seat 851, be fixed with a valve permanent seat axle sleeve 8511 on each valve permanent seat 851, each valve permanent seat axle sleeve 8511 is nested with and is being positioned on the curtain shaft 84 on the curtain shaft 84 and with sleeve supporting fixing screw 85111.
In conjunction with Fig. 6 signal as can be known, when acting cylinder post 821 stretches outside the cylinder body of acting cylinder 82, make pivoted arm 83 to left-hand revolution, drive curtain shaft 84 left-hand revolutions by pivoted arm 83, thereby make valve 85 towards the direction displacement that deviates from valve chamber 1261, storage suede case chamber 121 connects with velvet-supplying box chamber 131, and the eider down in the storage suede case chamber 121 enters velvet-supplying box chamber 131, and vice versa.The applicant need to prove: if painstakingly use acting cylinder 82 instead oil cylinder, should be considered as form so but not the replacement of essence, promptly still belong to the disclosed technology contents category of the utility model.But the material of considering conveying is an eider down, promptly pollutes in order to avoid, and therefore selecting cylinder for use is comparatively rational as acting cylinder 82.
The applicant sketches principle of work of the present utility model, eider down is introduced interface 122 from eider down and is entered storage suede case chamber 121, the eider down amount that reaches in storage suede case chamber 121 is able to be visited in time by storage suede amount signal picker 124, by the superincumbent description of applicant, stops to storage suede case chamber 121 for suede.When the eider down amount in the velvet-supplying box chamber 131 reduces, after receiving the signal that comes from suede amount signal picker 133, give case chamber passage mechanism for opening/closing 8 by electric automatic control mechanism 4 by the superincumbent description of applicant equally to instruction, valve 85 is opened, otherwise with example.
Eider down in the velvet-supplying box chamber 31 is drawn interface 132 by eider down and is drawn, enter Weighing mechanism 5 Weighings, Weighing mechanism 5 weighs to finish after eider down output mechanism 6 flows to and fills pile 7, being in bench board 10(Fig. 1 by the online assignment personnel shows) locate by to be configured on the batch meter casing 51 and with the touch operation of electric automatic control mechanism 4 electrical control bonded assembly touch-screens 513 bobbin of down products is filled suede, therefore the detailed principle of work of each mechanism no longer repeats to set forth owing to describe in the above.
In sum, the technical scheme that the utility model provides has remedied the shortcoming in the prior art objectively, embodied the technique effect described in the superincumbent technique effect of the applicant hurdle, especially can be applied to during down products produces, thereby to can yet be regarded as be a ultimate attainment technical scheme.

Claims (10)

1. automatic quantitative down-filling machine, it is characterized in that being included in and be disposed at a casing (1) that fills the suede operation field under the running condition, this casing (1) comprises tank tower (11), be positioned at the storage suede case (12) on tank tower (11) top and be positioned at the velvet-supplying box (13) of tank tower (11) bottom, on storage suede case (12), be equipped with an eider down that is used for eider down is incorporated in the storage suede case chamber (121) of storing up suede case (12) and introduce interface (122), at least one is used for that the air in the described storage suede case chamber (121) is displaced (121) and the transom window (123) and that be furnished with filtering net (1231) in storage suede case chamber and is used for gathering the storage suede amount signal picker (124) of the interior eider down amount in storage suede case chamber (121), respectively be equipped with a pair of eider down that is used for the eider down in the velvet-supplying box chamber (131) of velvet-supplying box (13) is drawn velvet-supplying box chamber (131) at a side of the length direction of velvet-supplying box (13) and opposite side and draw interface (132), and on velvet-supplying box (13), also be provided with one and be used to gather the suede amount signal picker (133) of the suede amount in the velvet-supplying box chamber (131); One first stirs suede mechanism (2), and this first stirs suede mechanism (2) and be arranged on the described storage suede case (12) with horizontality, and is stretched in the described storage suede case chamber (121) eider down in the storage suede case chamber (121) is disturbed; What a pair of structure was identical second stirs suede mechanism (3), and this stirs suede mechanism (3) with horizontality and parallel being arranged on the described velvet-supplying box (13) to second, and is stretched in the described velvet-supplying box chamber (131) eider down in velvet-supplying box chamber (131) is disturbed; One electric automatic control mechanism (4), this electric automatic control mechanism (4) is configured in a side of described casing (1); A pair of Weighing mechanism (5), one of them Weighing mechanism (5) in this a pair of Weighing mechanism (5) draws interface (132) pipeline with a pair of eider down of a described side of the length direction that is positioned at described velvet-supplying box (13) and is connected, and another Weighing mechanism (5) in a pair of Weighing mechanism (5) draws interface (132) pipeline with a pair of eider down of the described opposite side of the length direction that is positioned at velvet-supplying box (13) and is connected; The eider down output mechanism (6) of a pair of eider down output after being used for described Weighing mechanism (5) weighed, one of them eider down output mechanism (6) in this a pair of eider down output mechanism (6) is connected with one of them Weighing mechanism (5) in the described a pair of Weighing mechanism (5), and this is connected with another Weighing mechanism (5) in a pair of Weighing mechanism (5) another eider down output mechanism (6) in the eider down output mechanism (6); The a pair of eider down that is used for coming from described eider down output mechanism (6) is filled to and fills pile (7) in the bobbin of down products, one of them eider down output mechanism (6) that this a pair of one of them of filling in the pile (7) is filled in pile (7) and the described a pair of eider down output mechanism (6) connects, and it is fixing with Weighing mechanism (5), and this a pair ofly fills in the pile (7) another and fills pile (7) and connect with another eider down output mechanism (6) in a pair of eider down output mechanism (6), and fixes with Weighing mechanism (5) equally; One is used for the case chamber passage mechanism for opening/closing (8) of the passage between the described storage suede of opening and closing of fault case chamber (121) and velvet-supplying box chamber (131), this case chamber passage mechanism for opening/closing (8) is arranged on the described tank tower (11), and match with the storage suede box plate (126) of storage suede case (12), wherein: described storage suede amount signal picker (124), eider down is drawn interface (132), suede amount signal picker (133), first, second stirs suede mechanism (2,3), Weighing mechanism (5), eider down output mechanism (6), filling pile (7) and case chamber passage mechanism for opening/closing (8) all is connected with described electric automatic control mechanism (4) electrical control.
2. automatic quantitative down-filling machine according to claim 1, it is characterized in that offering a storage suede amount signal picker with vertical state at described storage suede case (12) on the tank wall of a side of described electric automatic control mechanism (4) adjusts groove (125), described storage suede amount signal picker (124) is arranged on this storage suede amount signal picker up and down with adjusting and adjusts on the groove (125); Offer a suede amount signal picker with vertical state at described velvet-supplying box (13) on the tank wall of a side of electric automatic control mechanism (4) and adjust groove (134), described suede amount signal picker (133) is arranged on this suede amount signal picker up and down with adjusting and adjusts on the groove (134).
3. automatic quantitative down-filling machine according to claim 1 and 2 is characterized in that described storage suede amount signal picker (124) and suede amount signal picker (133) are photoelectric switch.
4. automatic quantitative down-filling machine according to claim 1, it is characterized in that described first stirs suede mechanism (2) and comprise first motor (21), first electric machine support (22), first stirs suede axle (23) and one group first stirs suede bar (24), first motor (21) is fixed on first electric machine support (22) with horizontality, and be connected with described electric automatic control mechanism (4) electrical control, first electric machine support (22) is fixed on described storage suede case (12) on the tank wall of a side of electric automatic control mechanism (4), first two ends of stirring suede axle (23) pivot and are bearing on the corresponding tank wall of storage suede case (12), the middle part is positioned at described storage suede case chamber (121), and this first stirs suede axle (23) outside an end of first motor (21) is stretched over storage suede case chamber (121), be in transmission connection with first motor shaft (211) of first motor (21), one group first is stirred suede bar (24) and is fixed on the first described middle part of stirring suede axle (23) with the interval state, and each adjacent first stirs suede bar (24) and form the criss cross false relation each other.
5. automatic quantitative down-filling machine according to claim 1, it is characterized in that described a pair of second stirs suede mechanism (3) and respectively comprise second motor (31), second electric machine support (32), second stirs suede axle (33) and one group second stirs suede bar (34), second motor (31) is fixed on second electric machine support (32) with horizontality, and be connected with described electric automatic control mechanism (4) electrical control, second electric machine support (32) is fixed on described velvet-supplying box (13) on the tank wall of a side of electric automatic control mechanism (4), second two ends of stirring suede axle (33) are bearing on the corresponding tank wall of velvet-supplying box (13) rotationally, the middle part is positioned at described velvet-supplying box chamber (131), and this second stirs suede axle (33) and is stretched over outside the velvet-supplying box chamber (131) towards an end of second motor (31), be in transmission connection with second motor shaft (311) of second motor (31), one group second is stirred suede bar (34) and is fixed on the second described middle part of stirring suede axle (33) with the interval state, and adjacent second stirs suede bar (34) and form the criss cross false relation each other.
6. automatic quantitative down-filling machine according to claim 1, it is characterized in that being positioned at the described a pair of eider down derivation mechanism (132) of a side of length direction of described velvet-supplying box (13) and the described a pair of eider down that is positioned at the opposite side of length direction draws interface (132) and respectively comprises suede fixed sleeving (1321), go out suede high-pressure air pipe (1322), go out suede sleeve pipe (1323), clip (1324) is connected teleflex (1325) with transition, go out on the tank wall of described length direction that suede fixed sleeving (1321) is fixed on described velvet-supplying box (13), go out suede high-pressure air pipe (1322) and be positioned at described velvet-supplying box chamber (131), this end that goes out suede high-pressure air pipe (1322) is corresponding with the tube chamber that goes out suede fixed sleeving (1321), the other end is connected with described electric automatic control mechanism (4), go out suede sleeve pipe (1323) outside velvet-supplying box chamber (131) with to go out suede fixed sleeving (1321) matched, and it is fixing by clip (1324), the end that transition connects teleflex (1325) with go out suede sleeve pipe (1323) and connect, the other end that the described transition that one of them Weighing mechanism (5) in the described a pair of Weighing mechanism (5) and a pair of eider down of a side that is positioned at velvet-supplying box (13) are drawn interface (132) is connected teleflex (1325) connects, and another Weighing mechanism (5) in a pair of Weighing mechanism (5) and a pair of eider down of the opposite side that is positioned at velvet-supplying box (13) are drawn the other end that the transition of interface (132) is connected teleflex (1325) and are connected, described a pair of eider down output mechanism (6) connects with the bottom of Weighing mechanism (5), and the described a pair of top that pile (7) is fixed on Weighing mechanism (5) of filling, on described storage suede box plate (126), offer a valve chamber (1261), described case chamber passage mechanism for opening/closing (8) comprises acting cylinder support (81), acting cylinder (82), pivoted arm (83), curtain shaft (84) and valve (85), acting cylinder support (81) is fixed on the described tank tower (11), and be positioned at described velvet-supplying box chamber (131), acting cylinder (82) and described electric automatic control mechanism (4) control linkage, the cylinder body of this acting cylinder (82) is connected on the acting cylinder support (81), the end of the acting cylinder post (821) of acting cylinder (82) constitutes an acting cylinder post connector (8211), this acting cylinder post connector (8211) is connected with an end pivoting of pivoted arm (83), and an end of the other end of pivoted arm (83) and curtain shaft (84) is fixed, the two ends of curtain shaft (84) are bearing on the valve axle bed (841) that is fixed on the tank tower (11) rotationally, valve (85) is corresponding with described valve chamber (1261), and a side of this valve (85) is fixed on the curtain shaft (84) by a pair of valve permanent seat (851).
7. automatic quantitative down-filling machine according to claim 6, it is characterized in that described a pair of Weighing mechanism (5) respectively comprises a batch meter casing (51), a pair of weighing hopper (52), an a pair of weighting apparatus (53) and a butt joint suede device (54), batch meter casing (51) is corresponding to the side of the length direction of described velvet-supplying box (13), a pair of weighting apparatus (53) is arranged in the batch meter casing chamber (511) of batch meter casing (51), and lay respectively at the two ends in batch meter casing chamber (511), each weighting apparatus (53) is connected with described electric automatic control mechanism (4) electrical control, one of them weighing hopper (52) in a pair of weighing hopper (52) is arranged on one of them weighting apparatus (53) in a pair of weighting apparatus (53), and another weighing hopper (52) in a pair of weighing hopper (52) is arranged on another weighting apparatus (53) in a pair of weighting apparatus (53), and being extended with one in the following side of each weighing hopper (52) is used for the weighing hopper that the eider down in the weighing hopper chamber (521) of weighing hopper (52) is drawn is gone out suede pipe (522), in the one butt joint suede device (54) one of them connects the top that suede device (54) is arranged on one of them weighing hopper (52) in a pair of weighing hopper (52), and drawing one of them eider down in the interface (132) with described a pair of eider down draws the described other end that the described transition of interface (132) is connected teleflex (1325) and connects, and in butt joint suede device (54) another connects the top that suede device (54) is arranged on another weighing hopper (52) in a pair of weighing hopper (52), and drawing another eider down in the interface (132) with described a pair of eider down draws the described other end that the described transition of interface (132) is connected teleflex (1325) and connects, the described weighing hopper of one of them weighing hopper (52) in one of them the eider down output mechanism (6) in the described a pair of eider down output mechanism (6) and a pair of weighing hopper (52) goes out suede pipe (522) and is connected, and going out suede pipe (522), the weighing hopper of another weighing hopper (52) in another eider down output mechanism (6) in a pair of eider down output mechanism (6) and a pair of weighing hopper (52) is connected, the described a pair of pile (7) that fills is connected with eider down output mechanism (6) in described batch meter case chamber (511), wherein: in described batch meter casing chamber (511), be provided with a casing chamber separator of battery plates (512), on this casing chamber separator of battery plates (512), offer one and be used for for described pile (7) and described eider down output mechanism (6) the pipeline bonded assembly resigning hole (5121) of filling.
8. automatic quantitative down-filling machine according to claim 7, it is characterized in that described a pair of weighting apparatus (53) respectively comprises LOAD CELLS base (531), LOAD CELLS (532), weigh frame (533) and weighing hopper adapter plate (534), LOAD CELLS base (531) is fixed on the bottom in the batch meter casing chamber (511) of described batch meter casing (51), LOAD CELLS (532) is arranged on the LOAD CELLS base (531), and be connected with described electric automatic control mechanism (4) electrical control, the frame (533) of weighing is found a place on LOAD CELLS (532), weighing hopper adapter plate (534) is fixed on the frame of weighing (533), and described weighing hopper (52) is fixed on the weighing hopper adapter plate (534); A described butt joint suede device (54) respectively comprises into suede sleeve pipe (541), flexible transition adapter sleeve (542) and advance suede intubate (543), advancing suede sleeve pipe (541) is fixed on the wall body of described weighing hopper (52), and this suede casing cavity (5411) that advances that advances suede sleeve pipe (541) communicates with described weighing hopper chamber (521), the middle part of advancing the length direction of suede intubate (543) constitutes a fixed flange (5431), this fixed flange (5431) is fixing with described batch meter casing (51), an end that advances suede intubate (543) inserts and describedly to advance in the suede casing cavity (5411), and with the chamber wall that advances suede casing cavity (5411) be discontiguous, the other end that advances suede intubate (543) is connected teleflex (1325) with described transition the described other end connects, flexible transition adapter sleeve (542) is positioned at into suede sleeve pipe (541) and advances between the suede intubate (543), seals.
9. automatic quantitative down-filling machine according to claim 7, it is characterized in that described a pair of eider down output mechanism (6) comprises air conveyor (61), advance, go out suede interface (62,63), pipe box (64), bearing support (65) and flexible sucker cover (66), bearing support (65) is fixed on the bottom in the batch meter casing chamber (511) of described batch meter casing (51), and to go out suede pipe (522) corresponding with described weighing hopper, air conveyor (61) is arranged on the bearing support (65), on this air conveyor (61), be connected with an end of conveyer high-pressure air pipe (611), and the other end of conveyer high-pressure air pipe (611) is connected with described electric automatic control mechanism (4) source of the gas pipeline, go out suede interface (62) and air conveyor (61) to go into the suede mouth matched, it is matched with the velour output of air conveyor (61) to go out suede interface (63), pipe box (64) is nested with and is advancing on the suede interface (62), and an end of this pipe box (64) is with to advance suede interface (62) fixing, one end of flexible sucker cover (66) corresponding with the end face of the other end of pipe box (64) and and the end face of pipe box (64) between maintain slit (641), and the other end of flexible sucker cover (66) is nested with at described weighing hopper to go out on the suede pipe (522), and the described pile (7) that fills goes out suede interface (63) and connects with described.
10. automatic quantitative down-filling machine according to claim 9, it is characterized in that the described pile (7) that fills comprises outer tube (71), return-air Taper Pipe cover (72), eider down delivery pipe (73), one group of gas blow pipe (74) and fill suede pipe (75), outer tube (71) setting that is the level of state, and constitute an outer tube attachment flange (711) towards an end end of batch meter casing (51) at this outer tube (71), this outer tube attachment flange (711) is fixed with the outer wall of described batch meter casing (51), and be positioned at the top of batch meter casing (51), return-air Taper Pipe cover (72) is plugged in the overcoat tube chamber (712) of outer tube (71), upward offer return-air micropore (721) at this return-air taper bushing (72) with high density state, and on an end end face of batch meter casing (51), offer one group of return-air slotted eye (722) at this return-air taper bushing (72), one end of eider down delivery pipe (73) is placed in the return-air tapered sleeve tube chamber (723) of return-air taper bushing (72), the other end probes in the described batch meter casing chamber (511) and is fixed with Taper Pipe cover attachment flange (731), this Taper Pipe cover attachment flange (731) is captiveed joint with described outer tube attachment flange (711) and is fixing with batch meter casing (51) simultaneously, on this Taper Pipe cover attachment flange (731), offer that one group of quantity equates with described return-air slotted eye (722) and the corresponding gas blow pipe in the position slotted eye (7311) of stepping down, one group of gas blow pipe (74) is distributed in each gas blow pipe slotted eye (7311) of stepping down, and an end of each gas blow pipe (74) is insinuated in the described return-air Taper Pipe mantle cavity (723) through step down slotted eye (7311) and return-air slotted eye (722) of gas blow pipe successively, the other end of each gas blow pipe (74) is connected with described electric automatic control mechanism (4) source of the gas pipeline, filling an end of suede pipe (75) and the described other end of eider down delivery pipe (73) connects, and communicate with the eider down output tube chamber (732) of eider down delivery pipe (73), the other end that fills suede pipe (75) constitutes one first branched pipe (751) and one second branched pipe (752), being equipped with one first on first branched pipe (751) fills suede check valve (7511) and one first and leads suede pipe (7512), wherein, first end and first of leading suede pipe (7512) fills suede check valve (7511) and connects, and first lead the other end of suede pipe (7512) and one of them the eider down output mechanism (6) in the described a pair of eider down output mechanism (6) describedly go out suede interface (63) and connect, being equipped with one second on second branched pipe (752) fills suede check valve (7521) and one second and leads suede pipe (7522), wherein, second end and second of leading suede pipe (7522) fills suede check valve (7521) and connects, and second lead the other end of suede pipe (7522) and the suede interface (63) that goes out of another eider down output mechanism (6) in a pair of eider down output mechanism (6) connects, and first, second fills suede check valve (7511,7521) all be connected with described electric automatic control mechanism (4) electrical control.
CN 201320075608 2013-02-18 2013-02-18 Automatic quantitative down filling machine Withdrawn - After Issue CN203095607U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103101873A (en) * 2013-02-18 2013-05-15 苏州比阳特服装设备有限公司 Automatically quantitative down filling machine
CN105329835A (en) * 2015-11-24 2016-02-17 常熟市百联自动机械有限公司 Portable instant down-feather filling device for shopping malls
CN105883018A (en) * 2016-04-06 2016-08-24 苏州比阳特服装设备有限公司 Pillow core foaming particle filling machine
CN110973749A (en) * 2019-12-10 2020-04-10 湖州织里久乐制衣有限公司 Down jacket production is with filling fine hair device with sterilization function
CN113679135A (en) * 2021-09-07 2021-11-23 澧县雅莉服饰有限公司 Down filling machine for garment processing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103101873A (en) * 2013-02-18 2013-05-15 苏州比阳特服装设备有限公司 Automatically quantitative down filling machine
CN105329835A (en) * 2015-11-24 2016-02-17 常熟市百联自动机械有限公司 Portable instant down-feather filling device for shopping malls
CN105329835B (en) * 2015-11-24 2018-04-13 常熟市百联自动机械有限公司 Suede device is filled in market with portable immediately
CN105883018A (en) * 2016-04-06 2016-08-24 苏州比阳特服装设备有限公司 Pillow core foaming particle filling machine
CN105883018B (en) * 2016-04-06 2017-12-08 苏州比阳特服装设备有限公司 Pillow expanded particle filling machine
CN110973749A (en) * 2019-12-10 2020-04-10 湖州织里久乐制衣有限公司 Down jacket production is with filling fine hair device with sterilization function
CN113679135A (en) * 2021-09-07 2021-11-23 澧县雅莉服饰有限公司 Down filling machine for garment processing

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