CN101779837B - Automatic quantitative down-filling machine - Google Patents
Automatic quantitative down-filling machine Download PDFInfo
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- CN101779837B CN101779837B CN2009100998483A CN200910099848A CN101779837B CN 101779837 B CN101779837 B CN 101779837B CN 2009100998483 A CN2009100998483 A CN 2009100998483A CN 200910099848 A CN200910099848 A CN 200910099848A CN 101779837 B CN101779837 B CN 101779837B
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- Prior art keywords
- suede
- eider down
- filling
- elbow
- air
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Abstract
The invention relates to an automatic quantitative down-filling machine, which comprises a rack, a table surface, a balance, a down tube, a tube cover, an elbow, a hose, a down-filling gun and an automatic control device. The down-filling gun consists of a connecting pipe, an air amplifier, an air amplifier fixing cover, a down-filling pipe and a down-filling gun handle, the automatic control device comprises a down-filling switch, a weighing sensor, a single-chip microcomputer and a solenoid valve; the balance is arranged on the table surface, the down tube is supported on the balance by a bracket and is provided with a down-adding port, the hose is connected with the tube cover through the elbow, an elbow clamping block is fixed on a crossbeam, the down-filling gun is connected with the hose through the connecting pipe, the down-filling switch is arranged on the down-filling gun handle, an air intake pipe connector is connected with the air amplifier in the down-filling gun, and an air intake pipe penetrates through a hole on the down-filling gun handle and is connected with the air intake pipe connector. The invention has the advantages that the quantitative weighing and pneumatic filling of down are realized with the automatic control technology, the down-filing amount can be arbitrarily set, the filling efficiency is high, the working environment is good, and the down waste and damage can be reduced.
Description
Affiliated technical field
The present invention relates to the eider down stowage unit, especially relate to a kind of automatic quantitative down-filling machine.
Background technology
At present, the main employing of filling of domestic eider down product eider down is manually carried out, and is bigger to filling the suede amount, generally adopts air blast that eider down is filled in the courage chamber, and filled the size of suede amount by Artificial Control; Very little to filling the suede amount, then earlier manually that the eider down weighing is good, with finger or instrument eider down is filled in the courage chamber of eider down product again.Adopt air blast to fill suede, efficient is higher, but eider down can fly out when weighing and filling, and the impeller of rotation can damage eider down at a high speed, and energy resource consumption is big.Filling the suede mode by hand then exists inefficiency, poor working environment, eider down to waste defectives such as big, required personnel are many.More than two kinds to fill the suede mode all be that weighing and filling are independently carried out, and fill the suede amount and be difficult to accurate control.So it is one of subject matter of puzzlement industry development that automatic, quick, the accurate and environmental friendliness ground of eider down product fills suede always.
Summary of the invention
Deficiency based on prior art exists the object of the present invention is to provide a kind of automatic quantitative down-filling machine, realizes the quantitative weighing and the filling automatically of eider down, both can improve and fill suede efficient, improves working environment, can avoid the waste and the damage of eider down in the stowing operation again.
The technical solution adopted in the present invention is: mainly comprise frame 1, balance 3, eider down tube 8, cover 9, elbow 10, flexible pipe 15, fill suede rifle and automaton; Described fill the suede rifle by tube connector 16, air amplifier 17, air amplifier fixed cap 18, fill suede pipe 19, fill suede switch 20, fill suede pikestaff 21 and air inlet pipe joint 23 is formed; Described automaton comprises and fills suede switch 20, LOAD CELLS 30, single-chip microcomputer 31, magnetic valve 32; Table top 2 is fixed on the frame 1 by bolt 24, balance 3 is fixed on the table top 2 by bolt 26, support 4 is fixed on the balance 3 by bolt 6, eider down tube 8 is supported by a plurality of supports that are uniformly distributed along the circumference 4, eider down tube 8 bottoms have outlet and magnet fixedly end cap 6 link to each other by screw thread, strong magnets 7 be positioned over eider down tube 8 the bottom and by magnet fixedly end cap 6 support, cover 9 be positioned at eider down tube 8 directly over, be connected with elbow 10 by screw thread, elbow 10 is fixed in the elbow clamp 11 by bolt 13, elbow clamp 11 is fixed on the crossbeam 29 at frame 1 top by bolt 12, the other end of elbow 10 is fastening with an end of flexible pipe 15 by clip 14, flexible pipe 15 is supported 28 fixing by the flexible pipe that is connected with frame 1, the other end of flexible pipe 15 and tube connector 16 are connected by clip 14, air amplifier 17 is positioned at and fills suede rifle inside, air amplifier fixed cap 18 by bolt 24 with fill suede pikestaff 21 and be connected, tube connector 16 is with to fill suede pipe 19 relative with the air inlet and the gas outlet of air amplifier 17 respectively, and by screw thread with fill suede pikestaff 21, air amplifier fixed cap 18 connects, and end face closely contacts with the both ends of the surface of air amplifier 17; Air inlet pipe joint 23 links to each other with air amplifier 17 by screw thread, and air inlet pipe 22 links to each other by passing in the hole of filling on the suede pikestaff 21 with air inlet pipe joint 23; The suede of adding mouth 27 is arranged on the eider down tube 8, it is tangent with the inwall of eider down tube 8 to add suede mouth 27, filling suede switch 20 is positioned at and fills on the suede pikestaff 21, LOAD CELLS 30 is positioned at balance 3 inside, LOAD CELLS 30 with fill suede switch 20 and all link to each other by the input port of lead with single-chip microcomputer 31, magnetic valve 32 links to each other with the control delivery outlet of single-chip microcomputer 31, and air inlet pipe 22 links to each other with the air pump (not shown) by magnetic valve 32.
The invention has the advantages that:
1, the eider down that once adds constant weight can carry out weighing and filling automatically, fills suede efficient height;
2, can realize quantitative weighing, and the weight of each weighing can set arbitrarily, the adaptation of product is strong;
3, eider down weighing and filling automatically in container, good work environment reduces the waste of eider down;
4, adopt the pneumatic wool filling scheme, energy resource consumption is low, and stops the damage to eider down, ensures product quality.
Based on the present situation of characteristics of the present invention and eider down filling at present, of the present invention having a extensive future, and can bring great economic and social benefit.
Description of drawings
By the following examples and accompanying drawing be further described.
Fig. 1 is an automatic quantitative down-filling machine structural representation of the present invention.
Fig. 2 is the enlarged drawing at A place among Fig. 1.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the left view of Fig. 1.
Fig. 5 is the vertical view of Fig. 1.
Fig. 6 is the automaton schematic diagram.
Among the figure, 1. frame, 2. table top, 3. balance, 4. support, 5. bolt, 6. fixedly end cap, 7. magnet of magnet, 8. eider down tube, 9. cover, 10. elbow, 11. elbow clamps, 12. bolt, 13. bolts, 14. clips, 15. flexible pipe, 16. tube connectors, 17. air amplifiers, 18. air amplifier fixed cap, 19. fill the suede pipe, and 20. fill the suede switch, 21. fill the suede pikestaff, 22. air inlet pipe, 23. air inlet pipe joints, 24. bolt, 25. bolts, 26. bolts, 27. add the suede mouth, 28. flexible pipes support, 29. crossbeams, 30. LOAD CELLS, 31. single-chip microcomputers, 32. magnetic valves.
The specific embodiment
Among the embodiment shown in Figure 1, by rotation eider down cover 9, it is dropped to eider down tube 8 closely contact, eider down is excessive when preventing in eider down tube 8 the adding eider down.By after adding suede mouth 27 add a certain amount of eider down in eider down tube 8, reverse rotation eider down cover 9 makes its rising with air blast or pneumatic feed principle, up to not contacting with eider down tube 8 but till a small gap is arranged.So be in order to improve the precision of eider down Dynamic Weighting.The strong magnets 7 that is arranged in eider down tube 8 bottoms is used to remove the irony object of eider down.Connect the compressed air source that power supply and pressure meet the demands, will fill 19 insertions of suede pipe and wait to fill in the courage chamber of suede, and with holding the oral area that tightly fills suede pipe 19, not excessive when making the eider down filling.Press and fill suede switch 20, single-chip microcomputer 31 output signals are opened magnetic valve 32, gather the output signal of LOAD CELLS 30 simultaneously, compressed air enters air amplifier 17 by air inlet pipe 22, because the special structure in air amplifier 17 inside, compressed air when filling suede pipe 19 and discharge within it portion produce negative pressure, the eider down in the eider down tube 8 is sucked through elbow 10, flexible pipe 15 and tube connector 16, be fills up in the courage chamber by filling suede pipe 19.Along with the eider down in the eider down tube 8 constantly is sucked away, the gross weight of the eider down tube 8 that LOAD CELLS 30 records, support 4 and eider down tube 8 inner eider downs can constantly reduce, when the decrease of gross weight reached programmed values, single-chip microcomputer 31 output signals control magnetic valve 32 cut off gas circuit, stops to fill suede.Suede pipe 19 is filled in taking-up, and is inserted in another courage chamber, the suede that fills just capable of circulation, and the weight of each filling eider down can be set by procedural freedom as required.
Claims (3)
1. an automatic quantitative down-filling machine comprises frame (1), table top (2), balance (3), eider down tube (8), cover (9), elbow (10), flexible pipe (15), fills suede rifle and automaton; Described fill the suede rifle by tube connector (16), air amplifier (17), air amplifier fixed cap (18), fill suede pipe (19), fill suede switch (20), fill suede pikestaff (21) and air inlet pipe joint (23) is formed; Described automaton is formed by filling suede switch (20), LOAD CELLS (30), single-chip microcomputer (31) and magnetic valve (32); Table top (2) is fixed on the frame (1) by bolt (25), balance (3) is fixed on the table top (2) by bolt (26), support (4) is fixed on the balance (3) by bolt (6), eider down tube (8) is supported by a plurality of supports that are uniformly distributed along the circumference (4), cover (9) be positioned at eider down tube (8) directly over, be connected with elbow (10) by screw thread, elbow (10) is fixed in the elbow clamp (11) by bolt (13), elbow clamp (11) is fixed on the crossbeam (29) at frame (1) top by bolt (12), the other end of elbow (10) is fastening with an end of flexible pipe (15) by clip (14), flexible pipe (15) other end and tube connector (16) are connected by clip (14), air amplifier (17) is positioned at and fills suede rifle inside, air amplifier fixed cap (18) by bolt (24) with fill suede pikestaff (21) and be connected, tube connector (16) is with to fill suede pipe (19) relative with the air inlet and the gas outlet of air amplifier (17) respectively, and by screw thread with fill suede pikestaff (21), air amplifier fixed cap (18) connects, and end face closely contacts with the both ends of the surface of air amplifier (17), air inlet pipe joint (23) links to each other with air amplifier (17) by screw thread, air inlet pipe (22) links to each other by passing in the hole of filling on the suede pikestaff (21) with air inlet pipe joint (23), and the other end of air inlet pipe (22) links to each other with compressed air source by magnetic valve (32); The strong magnets (7) that is arranged in eider down tube (8) bottom is used to remove the irony object of eider down; Press and fill suede switch (20), single-chip microcomputer (31) output signal is opened magnetic valve (32), gather the output signal of LOAD CELLS (30) simultaneously, compressed air enters air amplifier (17) by air inlet pipe (22), because the structure that air amplifier (17) is inner special, compressed air when filling suede pipe (19) and discharge within it portion produce negative pressure, the eider down in the eider down tube (8) through elbow (10), flexible pipe (15) and tube connector (16) suction, is fills up in the courage chamber by filling suede pipe (19); Along with the eider down in the eider down tube (8) constantly is sucked away, the gross weight of the eider down tube (8) that LOAD CELLS (30) records, support (4) and the inner eider down of eider down tube (8) can constantly reduce, when the decrease of gross weight reaches programmed values, single-chip microcomputer (31) output signal control magnetic valve (32) cuts off gas circuit, stops to fill suede.
2. automatic quantitative down-filling machine according to claim 1 is characterized in that: the suede of adding mouth (27) is arranged on the eider down tube (8), and it is tangent with the inwall of eider down tube (8) to add suede mouth (27).
3. automatic quantitative down-filling machine according to claim 1 is characterized in that: eider down tube (8) bottom have outlet and magnet fixedly end cap (6) link to each other by screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100998483A CN101779837B (en) | 2009-06-22 | 2009-06-22 | Automatic quantitative down-filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100998483A CN101779837B (en) | 2009-06-22 | 2009-06-22 | Automatic quantitative down-filling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101779837A CN101779837A (en) | 2010-07-21 |
| CN101779837B true CN101779837B (en) | 2011-08-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100998483A Expired - Fee Related CN101779837B (en) | 2009-06-22 | 2009-06-22 | Automatic quantitative down-filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101779837B (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102992256A (en) * | 2011-09-08 | 2013-03-27 | 陈炳根 | Down filling machine |
| CN102815656B (en) * | 2012-08-31 | 2014-07-16 | 常熟市百联自动机械有限公司 | Accurate eiderdown-filling method for eiderdown-filling machine |
| CN102795588A (en) * | 2012-08-31 | 2012-11-28 | 常熟市百联自动机械有限公司 | Down filling method of down filling machine |
| CN103101872B (en) * | 2013-02-18 | 2014-10-29 | 苏州比阳特服装设备有限公司 | Down box channel start-and-stop mechanism of automatically quantitative down filling machine |
| CN103101873B (en) * | 2013-02-18 | 2014-09-10 | 苏州比阳特服装设备有限公司 | Automatically quantitative down filling machine |
| CN103233300A (en) * | 2013-04-01 | 2013-08-07 | 苏州琼派瑞特电子科技有限公司 | Down filling machine |
| CN103225138A (en) * | 2013-04-01 | 2013-07-31 | 苏州琼派瑞特电子科技有限公司 | Automatic down feather filling machine |
| CN103225139A (en) * | 2013-04-01 | 2013-07-31 | 苏州琼派瑞特电子科技有限公司 | Automatic down filling machine filling down precisely |
| CN103318833A (en) * | 2013-07-10 | 2013-09-25 | 苏州琼派瑞特电子科技有限公司 | Full-automatic down filling machine with accurate down filling function |
| CN103663341A (en) * | 2013-11-29 | 2014-03-26 | 苏州琼派瑞特电子科技有限公司 | Connecting pipe for down filling pipe |
| CN109019502B (en) * | 2018-07-04 | 2021-08-13 | 安徽万利达羽绒制品有限公司 | Down filling device for down feather processing |
| CN109288177B (en) * | 2018-10-31 | 2020-06-30 | 重庆思哥维服装有限公司 | Fill multi-functional pile head that fills of fine hair machine |
| CN113679135B (en) * | 2021-09-07 | 2023-04-07 | 澧县瑞源融服饰有限公司 | Down filling machine for garment processing |
| CN115140699A (en) * | 2022-08-12 | 2022-10-04 | 苏州比阳特服装设备有限公司 | Down supply device of down filling machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4076320A (en) * | 1975-04-11 | 1978-02-28 | David Reiss | Down filling machine |
| CN1370731A (en) * | 2001-02-22 | 2002-09-25 | 孙佰昌 | Light closed in-site down filler |
| CN200949046Y (en) * | 2006-08-02 | 2007-09-19 | 宋志辉 | Suede charging machine |
-
2009
- 2009-06-22 CN CN2009100998483A patent/CN101779837B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4076320A (en) * | 1975-04-11 | 1978-02-28 | David Reiss | Down filling machine |
| CN1370731A (en) * | 2001-02-22 | 2002-09-25 | 孙佰昌 | Light closed in-site down filler |
| CN200949046Y (en) * | 2006-08-02 | 2007-09-19 | 宋志辉 | Suede charging machine |
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| Publication number | Publication date |
|---|---|
| CN101779837A (en) | 2010-07-21 |
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Granted publication date: 20110810 Termination date: 20150622 |
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