CN103086140A - Tobacco raw material evenly feeding method - Google Patents
Tobacco raw material evenly feeding method Download PDFInfo
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- CN103086140A CN103086140A CN2013100225814A CN201310022581A CN103086140A CN 103086140 A CN103086140 A CN 103086140A CN 2013100225814 A CN2013100225814 A CN 2013100225814A CN 201310022581 A CN201310022581 A CN 201310022581A CN 103086140 A CN103086140 A CN 103086140A
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Abstract
The invention provides a tobacco raw material evenly feeding method and belongs to the technical field of tobacco reproduction processing. The technical scheme includes that the tobacco raw material evenly feeding method includes a first step of grouping tobacco raw materials and then respectively transporting each group of tobacco raw materials to mixing cabins, a second step of discharging from each mixing cabin according to a formula bill and forming full formula materials in a mixing mode and then distributing to a plurality of storage tanks through a distributing device, and a third step of synchronously discharging from each storage tank, weighting and pneumatically conveying to a leaching workshop section. Due to the fact that the method is adopted to feed, uniformity of the raw materials can be greatly improved, and produced tobacco sheets are good and stable in quality.
Description
Technical field
The invention belongs to the reconstituted tobacco processing technique field, particularly the even charging method of a kind of tobacco material.
Background technology
Reconstituted tobacco not only can the decrease productive costs, in fact also has the multiple Premium Features such as the mouthfeel of improvement, harm reduction.Yet in actual production, also there are a lot of difficult problems in the quality control of reconstituted tobacco: at first, the raw material sources of papermaking-method reconstituted tobaccos are complicated (or is collected in each cigarette enterprise wraparound and throwing workshop, or be collected in the beating and double roasting process of each redrying enterprise, and some other discarded tobacco leaf), mass change is larger, and inherent chemical composition is stable, conformability is poor, and between batch, the raw material fluctuation is even up to 15%-18%.On the other hand, in tobacco material, impurity is more, mainly relies on as impurity such as the rope made of hemp, residual cigarette, plastics and manually checks on online, and workman's operating environment is poor, and it is large that difficulty is controlled in management.In addition, raw material utilize traditional approach to be mixed, when carrying, dust emission is large, the working environment maximum dust content is up to 17.4mg/m
3, far above tobacco business environment dustiness＜2mg/m
3Requirement.Simultaneously, affect because being subjected to tobacco dust, store, also easy et out of order of load transfer device, difficult in maintenance, cleaning work not only is difficult to carry out during online production, even the maintenance reentrainment of dust that stops production is also very serious, and time and effort consuming.The belted electronic balance that the First Astronautic Research Institute for Measurement and Test uses of feeding intake is affected also by tobacco dust measurement deviation can often occur, and the on-line calibration work capacity is large, adds the tobacco dust loss in course of conveying, causes the single batch of cumulative errors that feed intake excessive.
Summary of the invention
The object of the invention is to provides a kind of even charging method for tobacco material.
Based on above-mentioned purpose, the invention provides following technical scheme: the even charging method of a kind of tobacco material comprises the following steps: first divide into groups to tobacco material (1), then each group raw material is delivered to respectively the storehouse that is mixed; (2) single from each warehouse discharging that is mixed according to formula, mixed-shaped is assigned to a plurality of buffer tanks by distributing device after helping the formula material again; (3) from the discharging simultaneously of each buffer tank, weigh, wind is sent into and is leached workshop section.
The described storehouse that is mixed has 4 ~ 20.
Described buffer tank has 3 ~ 10.
In step (1), each is organized raw material and send into the storehouse that is mixed again after mixing removal of impurities.
In described step (2), the full formula material is sent into buffer tank again after removal of impurities.
Whole feeding process carries out under proofing dust and protecting.
The present invention has taken into full account the poor characteristics of tobacco sheet material homogeneity; introduced raw material grouping premix concept; first raw material has been carried out the grouping pretreatment before batching; form a plurality of formulas unit: the raw material for the production of reconstituted tobacoo mostly is offal, offal or tobacco cut; quality is uneven; the raw material that some is return from the cigarette manufacturing line, its actual conditions often indicate with packing and have a tremendous difference.Therefore once carry out pretreatment to a plurality of batches, the homogeneity of carrying out coming into operation after sifting sort to promoting raw material according to raw materials size is helpful.Through feeding intake after the grouping pretreatment, in the storehouse that respectively is mixed, the fluctuating range of raw material reduces, and also can more easily control during according to the single batching of formula.The full formula material diversion for preparing, enter the buffer tank buffer memory, and then demand is from buffer tank blowing, mixing by weight, and wind is sent into leaching stage, and various raw materials have experienced again mixing one time in this process, homogeneity promotes again, and the quality of final reconstituted tobacoo also can be more stable.
Depositing dust, dustproof be another contribution of the present invention.Above-mentioned feeding process all carries out under proofing dust and protecting, and such as sending from being dosed into wind, the conveying of raw material and being mixed is all carried out in confined conditions, and is equipped with dusting equipment at each node, can realize the material loading that cleans of tobacco material.In workshop condition, dustiness reduces, and can eliminate the measuring accuracy of a lot of potential safety hazards, minimizing significant loss, raising raw material, also greatly reduces simultaneously labour power consumption, promotes product design and production efficiency Synchronous lifting.
Description of drawings
Fig. 1 is flow scheme of the present invention.
The specific embodiment
The even charging method of a kind of tobacco material as shown in Figure 1, comprises the following steps:
(1) tobacco material is divided into A, B, C, four groups of D (4 unit of filling a prescription), the category-A raw material is sent into the storehouse 1 that is mixed after mixing removal of impurities, and the category-B raw material is sent into the storehouse 2 that is mixed after mixing removal of impurities, the like;
(2) require from each warehouse discharging that is mixed according to formula is single, the raw material of discharge through mix and the secondary removal of impurities after form the full formula material, utilize distributing device entirely to join to put material to be assigned to buffer memory in 3 buffer tanks;
(3) according to weight ratio 1:1:1 simultaneously from buffer tank blowing (each buffer tank contribution total requirement 1/3), after the electronic belt burden balance are weighed, converge, wind is sent into leaching workshop section.
Above process is all carried out under proofing dust and protecting.
Claims (6)
1. the even charging method of tobacco material, is characterized in that, comprise the following steps: first divide into groups to tobacco material (1), then each group raw material is delivered to respectively the storehouse that is mixed; (2) single from each warehouse discharging that is mixed according to formula, mixed-shaped is assigned to a plurality of buffer tanks by distributing device after helping the formula material again; (3) from the discharging simultaneously of each buffer tank, weigh, wind is sent into and is leached workshop section.
2. the even charging method of tobacco material as claimed in claim 1, is characterized in that, the described storehouse that is mixed has 4 ~ 20.
3. the even charging method of tobacco material as claimed in claim 2, is characterized in that, described buffer tank has 3 ~ 10.
4. the even charging method of described tobacco material as arbitrary in claim 1-3, is characterized in that, respectively organizes raw material in step (1) and send into the storehouse that is mixed again after mixing removal of impurities.
5. the even charging method of tobacco material as claimed in claim 4, is characterized in that, in described step (2), the full formula material is sent into buffer tank again after removal of impurities.
6. the even charging method of tobacco material as claimed in claim 6, is characterized in that, whole feeding process carries out under proofing dust and protecting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100225814A CN103086140A (en) | 2013-01-22 | 2013-01-22 | Tobacco raw material evenly feeding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100225814A CN103086140A (en) | 2013-01-22 | 2013-01-22 | Tobacco raw material evenly feeding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103086140A true CN103086140A (en) | 2013-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100225814A Pending CN103086140A (en) | 2013-01-22 | 2013-01-22 | Tobacco raw material evenly feeding method |
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| CN (1) | CN103086140A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105581365A (en) * | 2016-02-19 | 2016-05-18 | 中烟施伟策（云南）再造烟叶有限公司 | System of premixing regenerated tobacco leaf production raw materials according to formula |
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| CN1221570A (en) * | 1998-06-09 | 1999-07-07 | 崔贵拴 | Feedstuff processing complete units and installation on foundation |
| CN2889902Y (en) * | 2005-12-06 | 2007-04-18 | 上海烟草（集团）公司 | Boxing apparatus capable of blending material evenly |
| CN101002628A (en) * | 2007-01-12 | 2007-07-25 | 红云烟草(集团)有限责任公司 | Application of turnary porous granule in cigarette production |
| CN101077215A (en) * | 2006-10-20 | 2007-11-28 | 红云烟草(集团)有限责任公司 | Chamber type leaves-storing process for tobacco processing line |
| WO2009138193A1 (en) * | 2008-05-13 | 2009-11-19 | Hauni Maschinenbau Ag | Production of cut tobacco |
| CN101623123A (en) * | 2009-07-29 | 2010-01-13 | 山东中烟工业公司 | On-line raw material automatic control method of thin piece line |
| CN201817101U (en) * | 2010-10-12 | 2011-05-04 | 重庆烟草工业有限责任公司 | Tobacco material pneumatic conveying equipment |
| CN102100395A (en) * | 2010-12-30 | 2011-06-22 | 河南卷烟工业烟草薄片有限公司 | Automatic control integration process for pretreating, producing and loading raw material of reconstituted tobacco |
| CN201999515U (en) * | 2010-12-15 | 2011-10-05 | 中国铝业股份有限公司 | Distributing device |
| CN202428556U (en) * | 2012-01-19 | 2012-09-12 | 信阳天意节能技术有限公司 | Colorized ultrafine powder uniform mixing production line |
-
2013
- 2013-01-22 CN CN2013100225814A patent/CN103086140A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1221570A (en) * | 1998-06-09 | 1999-07-07 | 崔贵拴 | Feedstuff processing complete units and installation on foundation |
| CN2889902Y (en) * | 2005-12-06 | 2007-04-18 | 上海烟草（集团）公司 | Boxing apparatus capable of blending material evenly |
| CN101077215A (en) * | 2006-10-20 | 2007-11-28 | 红云烟草(集团)有限责任公司 | Chamber type leaves-storing process for tobacco processing line |
| CN101002628A (en) * | 2007-01-12 | 2007-07-25 | 红云烟草(集团)有限责任公司 | Application of turnary porous granule in cigarette production |
| WO2009138193A1 (en) * | 2008-05-13 | 2009-11-19 | Hauni Maschinenbau Ag | Production of cut tobacco |
| CN101623123A (en) * | 2009-07-29 | 2010-01-13 | 山东中烟工业公司 | On-line raw material automatic control method of thin piece line |
| CN201817101U (en) * | 2010-10-12 | 2011-05-04 | 重庆烟草工业有限责任公司 | Tobacco material pneumatic conveying equipment |
| CN201999515U (en) * | 2010-12-15 | 2011-10-05 | 中国铝业股份有限公司 | Distributing device |
| CN102100395A (en) * | 2010-12-30 | 2011-06-22 | 河南卷烟工业烟草薄片有限公司 | Automatic control integration process for pretreating, producing and loading raw material of reconstituted tobacco |
| CN202428556U (en) * | 2012-01-19 | 2012-09-12 | 信阳天意节能技术有限公司 | Colorized ultrafine powder uniform mixing production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105581365A (en) * | 2016-02-19 | 2016-05-18 | 中烟施伟策（云南）再造烟叶有限公司 | System of premixing regenerated tobacco leaf production raw materials according to formula |
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Application publication date: 20130508 |