CN103041908B - Novel smashed rubber conveying system and smashed rubber conveying method using same - Google Patents
Novel smashed rubber conveying system and smashed rubber conveying method using same Download PDFInfo
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- CN103041908B CN103041908B CN201310009460.6A CN201310009460A CN103041908B CN 103041908 B CN103041908 B CN 103041908B CN 201310009460 A CN201310009460 A CN 201310009460A CN 103041908 B CN103041908 B CN 103041908B
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- suspension bucket
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Abstract
The invention discloses a novel smashed rubber conveying system and a smashed rubber conveying method using the same. The system comprises a control system, a belt conveyor, an internal mixer, a metal detection instrument connected with the control system, a rubber crusher connected with the control system and the metal detection instrument, a blending drum which is connected with the control system and is connected behind the rubber crusher through the belt conveyor, an automatic weighing and loading device connected with the control system and behind the blending drum, a material buffer region which is connected with the control system and is arranged behind the automatic weighing and loading device and is used for hanging a swinging hopper, and an unloading device which is connected with the control system and is arranged behind the material buffer region, wherein the internal mixer is connected behind the unloading device. The novel smashed rubber conveying system provided by the invention has the advantages that the automation degree is high, the transportation speed is high, the equipment occupation area is small, manpower is saved, the quality and efficiency of rubber refining are high, a rubber refining process is optimized, and the purposes of energy conservation, low carbon and low cost are achieved.
Description
Technical field
The present invention relates to tire and other rubber manufacturing technology field, be specifically related to a kind of novel broken glue delivery system and adopt the broken glue carrying method of this system
Background technology
Sizing material conveying is first link in sizing material banburying and compounding procedure (especially tire) production process, and whether the quality of induction system technological effect, be directly connected to follow-up each operation and can smooth and easyly carry out, directly affect production efficiency.
The travelling belt transport at what robber materials transportation system in the past adopted is certain angle of inclination, the distance of transport is all very long, after broken glue enters the premixed of mixing drum, then is transported by travelling belt, broken glue transports easy landing, adhesion on travelling belt, affects weighing precision.Known by introducing above, existing broken glue carrying method and system are not only invested greatly, hold facility is many, transport that process is consuming time for a long time, efficiency is low, and the low and production information of automaticity cannot be shared, and is very uneconomic sizing material conveying rubber mixing technique.And often cause a large amount of raw-material waste,
Therefore, in order to reach good melting effect, optimize whole broken glue delivery system and course of conveying seems most important.
In sum, need to improve existing broken glue delivery system and carrying method.
Summary of the invention
The present invention aims to provide a kind of novel broken glue delivery system and adopts the broken glue carrying method of this system, and solve wastage of material when existing broken glue conveying is wasted serious, use equipment is many, equipment occupation space large, and the problem that transfer efficiency is high.
For achieving the above object, by the following technical solutions:
A kind of novel broken glue delivery system, comprises control system, ribbon conveyer and banbury, also comprises:
Metal detector, described metal detector is connected with control system;
Be connected with control system, and the sizing material disintegrating machine be connected with described metal detector;
Be connected with control system, be connected the mixing drum after described sizing material disintegrating machine by ribbon conveyer;
Be connected with control system and be connected and mix the automatic weighing after rousing and feeding device in described;
Be connected with control system, the material buffer area for hanging suspension bucket after being arranged at described automatic weighing and feeding device;
Be connected with control system, be arranged at the device for discharging after described material buffer area;
Banbury is connected after described device for discharging;
Described material buffer area is divided into two-stage, comprise: be connected the stage material buffer area for hanging the band material suspension bucket after charged weighed and empty suspension bucket to be feeded in suspension bucket bi-directional elevator lower end, and be connected in described suspension bucket bi-directional elevator upper end for hanging suspension bucket to be fed intake and completing two stage material buffer areas of the empty suspension bucket fed intake; Be provided with sizing material capacity checking device below described two stage material buffer areas, described sizing material capacity checking device downlink is connected to device for discharging, and described device for discharging is connected to banbury.
A kind of broken glue carrying method, adopt described in such scheme broken glue delivery system, comprise the steps:
The first step: metal detector detects the bulk sizing material on conveyer belt, qualified then input sizing material disintegrating machine, as contained foreign matter in sizing material, detector can be reported to the police;
Second step: the broken glue of little bulk after crusher in crushing enters mixing drum and carries out rubber mixing;
3rd step: the broken glue after mixing, delivers to automatic weighing device as required and weighs;
4th step: load weighted broken glue, loads suspension bucket by auto feeding device;
5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
6th step: according to system command, two stage material buffer areas delivered to by suspension bucket by suspension bucket bi-directional elevator, or transport empty suspension bucket back a stage material buffer area from two stage material buffer areas;
7th step: according to system call, band material suspension bucket is sent to check-weighing device and checks;
8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket and sizing material is entered garbage area.
The invention has the beneficial effects as follows: induction system of the present invention arranges two stage material buffer areas, can store a large amount of materials, can be multiple stage banbury feed simultaneously; Adopt suspension bucket bi-directional elevator, suspension bucket can be elevated according to the demand of banbury simultaneously; Whole system automaticity is high, transport speed is fast; The present invention is while reducing factory building occupation of land and hold facility area, reducing recruitment number, shorten the time of conveying feed, and achieve high-quality, the high efficiency of refining glue, because the automaticity of system is high, equipment is connected compact, reasonable, therefore optimize whole mixing process, achieve the object of energy-saving low-carbon and low cost.
Accompanying drawing explanation
Fig. 1 is broken glue delivery system overall structure schematic diagram of the present invention;
Fig. 2 is the broken glue carrying method operation process chart adopting induction system shown in Fig. 1.
In figure:
1, control system; 2, metal detector; 3, sizing material disintegrating machine; 4, mixing drum; 5, automatic weighing and feeding device; 6, a stage material buffer area; 7, suspension bucket; 8, suspension bucket bi-directional elevator; 9, two stage material buffer areas; 10, sizing material capacity checking device; 11, device for discharging; 12, banbury.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
As shown in Figure 1 and Figure 2, a specific embodiment of the present invention is given.
As shown in Figure 1, the present invention adopts a set of control system 1, metal detector 2, ribbon conveyer, sizing material disintegrating machine 3, the material buffer storage mixing drum 4 and suspension bucket bi-directional elevator 8 and two-stage and device for discharging 11 to form.
Sizing material transports from being provided with the ribbon conveyer of metal detector 2, be connected afterwards and have the sizing material disintegrating machine 3 be connected with control system, sizing material is mixed by the mixing drum 4 that ribbon conveyer is transported to after sizing material disintegrating machine 3 after fragmentation, automatic weighing is transported to by ribbon conveyer and feeding device 5 place carries out weighing and feeding after mixing, now sizing material is loaded into suspension bucket 7, then material buffer area is entered, described material buffer area is divided into two-stage, comprise: be connected in suspension bucket bi-directional elevator 8 lower end for hanging the band material suspension bucket after charged weighed 7 and empty suspension bucket 7 one stage material buffer area 6 to be feeded, and be connected in described suspension bucket 7 bi-directional elevator 8 upper end for hanging suspension bucket to be fed intake 7 and completing two stage material buffer areas 9 of the empty suspension bucket 7 fed intake,
Sizing material capacity checking device 10 is provided with below described two stage material buffer areas 9, after checking from the sizing material capacity checking device 10 of two stage material buffer areas 9 through below with the suspension bucket of sizing material, what meet weight error will be sent into banbury 12 by device for discharging 11 discharging that is connected under described sizing material capacity checking device 10, weight error is undesirable, will be retracted process.
As shown in Figure 2, for adopting novel broken glue delivery system of the present invention to carry out the method flow diagram of broken glue conveying:
From diagram, this flow process comprises the steps:
The first step: metal detector detects the bulk sizing material on conveyer belt, qualified then input sizing material disintegrating machine, as reported to the police containing foreign matter such as the detectors such as metal in sizing material;
Second step: the broken glue of little bulk after crusher in crushing enters mixing drum and carries out rubber mixing;
3rd step: the broken glue after mixing, delivers to automatic weighing device as required and weighs;
4th step: load weighted broken glue, loads suspension bucket by auto feeding device;
5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
6th step: according to system command, two stage material buffer areas delivered to by suspension bucket by suspension bucket bi-directional elevator, or transport empty suspension bucket back a stage material buffer area from two stage material buffer areas;
7th step: according to system call, band material suspension bucket is sent to check-weighing device and checks;
8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket and sizing material is entered garbage area.
Adopt technical scheme of the present invention, the mixing drum of multiple stage sizing material disintegrating machine, multiple stage ribbon conveyer and one or multiple stage can be adopted, coordinate the suspension bucket bi-directional elevator of or multiple stage, one or more sizing material weighs and capacity checking device, a set of and above material buffer storage, auxiliary with the charging of overlapping and device for discharging more, mix into sizing material carrier chain, the sizing material preparation of multiple formulations can be met and transport operation.
System of the present invention is adopted to carry out sizing material transport, not only the cycle of the preparation (comprise and depositing) of sizing material shortens greatly, and along with the increase of banbury, expand induction system and also become very easy, thus realize high-quality, high efficiency, energy-saving low-carbon, the low cost of refining glue, there is very large economic benefit and social benefit.
Claims (2)
1. a novel broken glue delivery system, comprises control system, ribbon conveyer and banbury, it is characterized in that: also comprise:
Metal detector, described metal detector is connected with control system;
Be connected with control system, and the sizing material disintegrating machine be connected with described metal detector;
Be connected with control system, be connected the mixing drum after described sizing material disintegrating machine by ribbon conveyer;
Be connected with control system and be connected and mix the automatic weighing after rousing and feeding device in described;
Be connected with control system, the material buffer area for hanging suspension bucket after being arranged at described automatic weighing and feeding device;
Be connected with control system, be arranged at the device for discharging after described material buffer area;
Banbury is connected after described device for discharging;
Described material buffer area is divided into two-stage, comprising:
Be connected the stage material buffer area for hanging the band material suspension bucket after charged weighed and empty suspension bucket to be feeded in suspension bucket bi-directional elevator lower end; Be connected in described suspension bucket bi-directional elevator upper end for hanging suspension bucket to be fed intake and completing two stage material buffer areas of the empty suspension bucket fed intake;
Be provided with sizing material capacity checking device below described two stage material buffer areas, described sizing material capacity checking device downlink is connected to device for discharging, and described device for discharging is connected to banbury.
2. a broken glue carrying method, adopts the novel broken glue delivery system described in the claims 1, it is characterized in that: comprise the steps:
The first step: metal detector detects the bulk sizing material on conveyer belt, qualified then input sizing material disintegrating machine, as contained foreign matter in sizing material, then detector can be reported to the police;
Second step: the broken glue of little bulk after crusher in crushing enters mixing drum and carries out rubber mixing;
3rd step: the broken glue after mixing, delivers to automatic weighing device as required and weighs;
4th step: load weighted broken glue, loads suspension bucket by auto feeding device;
5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
6th step: according to system command, two stage material buffer areas delivered to by suspension bucket by suspension bucket bi-directional elevator, or transport empty suspension bucket back a stage material buffer area from two stage material buffer areas;
7th step: according to system call, band material suspension bucket is sent to check-weighing device and checks;
8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket and sizing material is entered garbage area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310009460.6A CN103041908B (en) | 2013-01-10 | 2013-01-10 | Novel smashed rubber conveying system and smashed rubber conveying method using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310009460.6A CN103041908B (en) | 2013-01-10 | 2013-01-10 | Novel smashed rubber conveying system and smashed rubber conveying method using same |
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| CN103041908A CN103041908A (en) | 2013-04-17 |
| CN103041908B true CN103041908B (en) | 2015-06-10 |
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| CN201310009460.6A Active CN103041908B (en) | 2013-01-10 | 2013-01-10 | Novel smashed rubber conveying system and smashed rubber conveying method using same |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443612A (en) * | 2017-09-13 | 2017-12-08 | 合肥万力轮胎有限公司 | Natural gum crushes and automatic conveying system and method |
| CN110640939A (en) * | 2019-09-25 | 2020-01-03 | 福建中宏新材料科技有限公司 | Cleaning-free crushing process for waste inner tube |
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|---|---|---|---|---|
| CN2298233Y (en) * | 1997-05-09 | 1998-11-25 | 上海船舶设备研究所 | Bucket lift |
| WO2002018114A1 (en) * | 2000-08-31 | 2002-03-07 | Alexandr Andreevich Nabok | Method for disintegrating worn-out tyres, device and compact packaging for carrying out said method |
| CN2625353Y (en) * | 2003-07-29 | 2004-07-14 | 武世才 | Modified bucket elevator |
| CN1754904A (en) * | 2004-09-28 | 2006-04-05 | 南通回力橡胶有限公司 | High-temperature continuous reproduction process of butyl rubber |
| CN101214705A (en) * | 2007-12-29 | 2008-07-09 | 三角轮胎股份有限公司 | Broken glue feeding rubber mixing technique |
| CN101434110A (en) * | 2008-10-16 | 2009-05-20 | 浙江工业大学 | Film wind-cooling and energy-saving control method of process for compounding rubber |
| CN201587050U (en) * | 2009-12-09 | 2010-09-22 | 软控股份有限公司 | Rubber compounding conveying device and control system thereof |
| CN102229218A (en) * | 2011-06-03 | 2011-11-02 | 特拓(青岛)轮胎技术有限公司 | Automatic raw rubber preparation process and process system |
-
2013
- 2013-01-10 CN CN201310009460.6A patent/CN103041908B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2298233Y (en) * | 1997-05-09 | 1998-11-25 | 上海船舶设备研究所 | Bucket lift |
| WO2002018114A1 (en) * | 2000-08-31 | 2002-03-07 | Alexandr Andreevich Nabok | Method for disintegrating worn-out tyres, device and compact packaging for carrying out said method |
| CN2625353Y (en) * | 2003-07-29 | 2004-07-14 | 武世才 | Modified bucket elevator |
| CN1754904A (en) * | 2004-09-28 | 2006-04-05 | 南通回力橡胶有限公司 | High-temperature continuous reproduction process of butyl rubber |
| CN101214705A (en) * | 2007-12-29 | 2008-07-09 | 三角轮胎股份有限公司 | Broken glue feeding rubber mixing technique |
| CN101434110A (en) * | 2008-10-16 | 2009-05-20 | 浙江工业大学 | Film wind-cooling and energy-saving control method of process for compounding rubber |
| CN201587050U (en) * | 2009-12-09 | 2010-09-22 | 软控股份有限公司 | Rubber compounding conveying device and control system thereof |
| CN102229218A (en) * | 2011-06-03 | 2011-11-02 | 特拓(青岛)轮胎技术有限公司 | Automatic raw rubber preparation process and process system |
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| CN103041908A (en) | 2013-04-17 |
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Address after: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee after: Wanxiang Xinyuan Technology Co.,Ltd. Address before: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee before: Jiangxi Wanxiang Xinyuan Technology Co.,Ltd. |
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Address after: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee after: Jiangxi Wanxiang Xinyuan Technology Co.,Ltd. Address before: 100142, business building, New Jersey 58, 409 Fu Cheng Road, Beijing, Haidian District Patentee before: BEIJING NEW UNIVERSAL SCIENCE AND TECHNOLOGY Co.,Ltd. |