CN103041908A - Novel smashed rubber conveying system and smashed rubber conveying method using same - Google Patents
Novel smashed rubber conveying system and smashed rubber conveying method using same Download PDFInfo
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- CN103041908A CN103041908A CN2013100094606A CN201310009460A CN103041908A CN 103041908 A CN103041908 A CN 103041908A CN 2013100094606 A CN2013100094606 A CN 2013100094606A CN 201310009460 A CN201310009460 A CN 201310009460A CN 103041908 A CN103041908 A CN 103041908A
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- suspension bucket
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- sizing material
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Abstract
The invention discloses a novel smashed rubber conveying system and a smashed rubber conveying method using the same. The system comprises a control system, a belt conveyor, an internal mixer, a metal detection instrument connected with the control system, a rubber crusher connected with the control system and the metal detection instrument, a blending drum which is connected with the control system and is connected behind the rubber crusher through the belt conveyor, an automatic weighing and loading device connected with the control system and behind the blending drum, a material buffer region which is connected with the control system and is arranged behind the automatic weighing and loading device and is used for hanging a swinging hopper, and an unloading device which is connected with the control system and is arranged behind the material buffer region, wherein the internal mixer is connected behind the unloading device. The novel smashed rubber conveying system provided by the invention has the advantages that the automation degree is high, the transportation speed is high, the equipment occupation area is small, manpower is saved, the quality and efficiency of rubber refining are high, a rubber refining process is optimized, and the purposes of energy conservation, low carbon and low cost are achieved.
Description
Technical field
The present invention relates to tire and other rubber manufacturing technology field, be specifically related to a kind of novel broken glue delivery system and adopt the broken glue carrying method of this system
Background technology
The sizing material conveying is first link in sizing material banburying and mixing operation (especially tire) production process, and whether the quality of induction system technological effect is directly connected to follow-up each operation and can smooth and easyly carries out, and directly affects production efficiency.
What robber materials transportation system in the past adopted is the travelling belt transportation at certain angle of inclination, the distance of transportation is all very long, after broken glue enters the premixed of mixing drum, is transported by travelling belt again, broken glue affects weighing precision in the easy landing of travelling belt transportation, adhesion.By above introduction as can be known, existing broken glue carrying method and system not only invest greatly, hold facility is many, and the process of transporting is consuming time for a long time, efficient is low, and the low production information that reaches of automaticity can't be shared, and is that very uneconomic sizing material is carried rubber mixing technique.And often cause a large amount of raw-material wastes,
Therefore, in order to reach preferably melting effect, optimize whole broken glue delivery system and course of conveying and seem most important.
In sum, need to improve existing broken glue delivery system and carrying method.
Summary of the invention
The present invention aims to provide a kind of novel broken glue delivery system and adopts the broken glue carrying method of this system, and wastage of material is serious when having solved existing broken glue conveying waste, and use equipment is many, equipment occupation space is large, and the high problem of transfer efficiency.
For achieving the above object, by the following technical solutions:
A kind of novel broken glue delivery system comprises control system, ribbon conveyer and banbury, also comprises:
Metal detector, described metal detector links to each other with control system;
Be connected with control system, and the sizing material disintegrating machine that is connected with described metal detector;
Be connected with control system, the mixing that is connected after described sizing material disintegrating machine by ribbon conveyer rouses;
Be connected and be connected automatic weighing and feeding device after described mixing drum with control system;
Be connected with control system, be arranged at described automatic weighing and the feeding device material buffer area that is used for hanging suspension bucket afterwards;
Be connected with control system, be arranged at described material buffer area device for discharging afterwards;
Be connected banbury after the described device for discharging.
On the basis of aforementioned schemes, described material buffer area is divided into two-stage, comprise: be connected in suspension bucket bi-directional elevator lower end be used for to hang band material suspension bucket after the charged weighed and a stage material buffer area of empty suspension bucket to be feeded, and be connected the two stage material buffer areas that hang suspension bucket to be fed intake and finish the empty suspension bucket that feeds intake of being used in described suspension bucket bi-directional elevator upper end; Described two stage material buffer areas below is provided with the sizing material capacity checking device, and described sizing material capacity checking device downlink is connected to device for discharging, and described device for discharging is connected to banbury.
A kind of broken glue carrying method adopts the described broken glue delivery system of such scheme, comprises the steps:
The first step: metal detector detects the bulk sizing material on the conveyer belt, the qualified sizing material disintegrating machine that then drops into, and as containing foreign matter in the sizing material, detector can be reported to the police;
Second step: enter the mixing drum through the broken glue of little bulk after the crusher in crushing and carry out the rubber mixing;
The 3rd step: the broken glue behind the mixing, deliver to as required automatic weighing device and carry out weighing;
The 4th step: load weighted broken glue, by the auto feeding device suspension bucket of packing into;
The 5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
The 6th step: according to system command, the suspension bucket bi-directional elevator is delivered to two stage material buffer areas with suspension bucket, or transports empty suspension bucket back a stage material buffer area from two stage material buffer areas;
The 7th step: according to system call, band material suspension bucket is sent to the check-weighing device and checks;
The 8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by the suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket sizing material is entered garbage area.
The invention has the beneficial effects as follows: induction system of the present invention arranges two stage material buffer areas, can store a large amount of materials, can be many banbury feed simultaneously; Adopt the suspension bucket bi-directional elevator, can be according to simultaneously lifting of the demand suspension bucket of banbury; The whole system automaticity is high, transport speed is fast; The present invention is when reducing factory building occupation of land and hold facility area, reducing the recruitment number, shortened the time of carrying feed, and the high-quality, the high efficiency that have realized refining glue, because the automaticity of system is high, equipment is connected compact, reasonable, therefore optimize whole mixing process, realized energy-saving low-carbon and purpose cheaply.
Description of drawings
Fig. 1 is broken glue delivery system overall structure schematic diagram of the present invention;
Fig. 2 is the broken glue carrying method operation process chart that adopts induction system shown in Figure 1.
Among the figure:
1, control system; 2, metal detector; 3, sizing material disintegrating machine; 4, mixing drum; 5, automatic weighing and feeding device; 6, a stage material buffer area; 7, suspension bucket; 8, suspension bucket bi-directional elevator; 9, two stage material buffer areas; 10, sizing material capacity checking device; 11, device for discharging; 12, banbury.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
As shown in Figure 1 and Figure 2, provided a specific embodiment of the present invention.
As shown in Figure 1, the present invention adopts the material buffer storage of a cover control system 1, metal detector 2, ribbon conveyer, sizing material disintegrating machine 3, mixing drum 4 and suspension bucket bi-directional elevator 8 and two-stage and device for discharging 11 to form.
Sizing material begins to transport from the ribbon conveyer that metal detector 2 is installed, be connected afterwards the sizing material disintegrating machine 3 that is connected with control system is arranged, sizing material carries out mixing through being transported to sizing material disintegrating machine 3 mixing drum 4 afterwards by ribbon conveyer after the fragmentation, be transported to automatic weighing by ribbon conveyer behind the mixing and feeding device 5 places carry out weighing and charging, this moment, sizing material was loaded into suspension bucket 7, then enter the material buffer area, described material buffer area is divided into two-stage, comprise: be connected band material suspension bucket 7 and the empty suspension bucket 7 one stage material buffer areas 6 to be feeded after the charged weighed of be used for hanging in suspension bucket bi-directional elevator 8 lower ends, and be connected the two stage material buffer areas 9 that hang suspension bucket to be fed intake 7 and finish the empty suspension bucket 7 that feeds intake of being used in described suspension bucket 7 bi-directional elevators 8 upper ends;
Described two stage material buffer areas 9 belows are provided with sizing material capacity checking device 10, after checking through the sizing material capacity checking device 10 of below from two stage material buffer areas 9 with the suspension bucket of sizing material, satisfy will being connected device for discharging 11 dischargings under described sizing material capacity checking device 10 and sending into banbury 12 of weight error, weight error is undesirable, will be retracted processing.
As shown in Figure 2, for adopting novel broken glue delivery system of the present invention to carry out the method flow diagram that broken glue is carried:
By diagram as can be known, this flow process comprises the steps:
The first step: metal detector detects the bulk sizing material on the conveyer belt, and the qualified sizing material disintegrating machine that then drops into can be reported to the police as containing the detectors such as foreign matter such as metal in the sizing material;
Second step: enter the mixing drum through the broken glue of little bulk after the crusher in crushing and carry out the rubber mixing;
The 3rd step: the broken glue behind the mixing, deliver to as required automatic weighing device and carry out weighing;
The 4th step: load weighted broken glue, by the auto feeding device suspension bucket of packing into;
The 5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
The 6th step: according to system command, the suspension bucket bi-directional elevator is delivered to two stage material buffer areas with suspension bucket, or transports empty suspension bucket back a stage material buffer area from two stage material buffer areas;
The 7th step: according to system call, band material suspension bucket is sent to the check-weighing device and checks;
The 8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by the suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket sizing material is entered garbage area.
Adopt technical scheme of the present invention, can adopt many sizing material disintegrating machines, many ribbon conveyers and one or many s' mixing drum, cooperate one or many suspension bucket bi-directional elevator, one or more sizing material weighing and capacity checking device, a cover and above material buffer storage, auxiliary charging and device for discharging with many covers, mix into the sizing material carrier chain, can satisfy the sizing material preparation of multiple formulations and transport operation.
Adopting system of the present invention to carry out sizing material transports, the cycle of the not only preparation of sizing material (comprise and depositing) shortens greatly, and along with the increase of banbury, enlarge induction system and also become very easy, thereby realize high-quality, high efficiency, energy-saving low-carbon, the low cost of refining glue, have very large economic benefit and social benefit.
Claims (3)
1. a novel broken glue delivery system comprises control system, ribbon conveyer and banbury, it is characterized in that: also comprise:
Metal detector, described metal detector links to each other with control system;
Be connected with control system, and the sizing material disintegrating machine that is connected with described metal detector;
Be connected with control system, the mixing that is connected after described sizing material disintegrating machine by ribbon conveyer rouses;
Be connected and be connected automatic weighing and feeding device after described mixing drum with control system;
Be connected with control system, be arranged at described automatic weighing and the feeding device material buffer area that is used for hanging suspension bucket afterwards;
Be connected with control system, be arranged at described material buffer area device for discharging afterwards;
Be connected banbury after the described device for discharging.
2. a kind of novel broken glue delivery system according to claim 1 is characterized in that:
Described material buffer area is divided into two-stage, comprising:
Be connected and be used for hang band material suspension bucket after the charged weighed and a stage material buffer area of empty suspension bucket to be feeded in suspension bucket bi-directional elevator lower end; Be connected the two stage material buffer areas that hang suspension bucket to be fed intake and finish the empty suspension bucket that feeds intake of being used in described suspension bucket bi-directional elevator upper end;
Described two stage material buffer areas below is provided with the sizing material capacity checking device, and described sizing material capacity checking device downlink is connected to device for discharging, and described device for discharging is connected to banbury.
3. a broken glue carrying method adopts the claims 1 to 2 described novel broken glue delivery system, it is characterized in that: comprise the steps:
The first step: metal detector detects the bulk sizing material on the conveyer belt, the qualified sizing material disintegrating machine that then drops into, and as containing foreign matter in the sizing material, then detector can be reported to the police;
Second step: enter the mixing drum through the broken glue of little bulk after the crusher in crushing and carry out the rubber mixing;
The 3rd step: the broken glue behind the mixing, deliver to as required automatic weighing device and carry out weighing;
The 4th step: load weighted broken glue, by the auto feeding device suspension bucket of packing into;
The 5th step: suspension bucket enters a stage material buffer area waiting system call instruction;
The 6th step: according to system command, the suspension bucket bi-directional elevator is delivered to two stage material buffer areas with suspension bucket, or transports empty suspension bucket back a stage material buffer area from two stage material buffer areas;
The 7th step: according to system call, band material suspension bucket is sent to the check-weighing device and checks;
The 8th step: check qualified suspension bucket and enter device for discharging sizing material is dropped into banbury, the suspension bucket after emptying returns a stage material buffer area by the suspension bucket bi-directional elevator and feeds, and checks defective suspension bucket sizing material is entered garbage area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310009460.6A CN103041908B (en) | 2013-01-10 | 2013-01-10 | Novel smashed rubber conveying system and smashed rubber conveying method using same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310009460.6A CN103041908B (en) | 2013-01-10 | 2013-01-10 | Novel smashed rubber conveying system and smashed rubber conveying method using same |
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| CN103041908A true CN103041908A (en) | 2013-04-17 |
| CN103041908B CN103041908B (en) | 2015-06-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443612A (en) * | 2017-09-13 | 2017-12-08 | 合肥万力轮胎有限公司 | Natural gum crushes and automatic conveying system and method |
| CN110640939A (en) * | 2019-09-25 | 2020-01-03 | 福建中宏新材料科技有限公司 | Cleaning-free crushing process for waste inner tube |
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| CN2298233Y (en) * | 1997-05-09 | 1998-11-25 | 上海船舶设备研究所 | Bucket lift |
| WO2002018114A1 (en) * | 2000-08-31 | 2002-03-07 | Alexandr Andreevich Nabok | Method for disintegrating worn-out tyres, device and compact packaging for carrying out said method |
| CN2625353Y (en) * | 2003-07-29 | 2004-07-14 | 武世才 | Modified bucket elevator |
| CN1754904A (en) * | 2004-09-28 | 2006-04-05 | 南通回力橡胶有限公司 | High-temperature continuous reproduction process of butyl rubber |
| CN101214705A (en) * | 2007-12-29 | 2008-07-09 | 三角轮胎股份有限公司 | Broken glue feeding rubber mixing technique |
| CN101434110A (en) * | 2008-10-16 | 2009-05-20 | 浙江工业大学 | Film wind-cooling and energy-saving control method of process for compounding rubber |
| CN201587050U (en) * | 2009-12-09 | 2010-09-22 | 软控股份有限公司 | Rubber compounding conveying device and control system thereof |
| CN102229218A (en) * | 2011-06-03 | 2011-11-02 | 特拓(青岛)轮胎技术有限公司 | Automatic raw rubber preparation process and process system |
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2013
- 2013-01-10 CN CN201310009460.6A patent/CN103041908B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2298233Y (en) * | 1997-05-09 | 1998-11-25 | 上海船舶设备研究所 | Bucket lift |
| WO2002018114A1 (en) * | 2000-08-31 | 2002-03-07 | Alexandr Andreevich Nabok | Method for disintegrating worn-out tyres, device and compact packaging for carrying out said method |
| CN2625353Y (en) * | 2003-07-29 | 2004-07-14 | 武世才 | Modified bucket elevator |
| CN1754904A (en) * | 2004-09-28 | 2006-04-05 | 南通回力橡胶有限公司 | High-temperature continuous reproduction process of butyl rubber |
| CN101214705A (en) * | 2007-12-29 | 2008-07-09 | 三角轮胎股份有限公司 | Broken glue feeding rubber mixing technique |
| CN101434110A (en) * | 2008-10-16 | 2009-05-20 | 浙江工业大学 | Film wind-cooling and energy-saving control method of process for compounding rubber |
| CN201587050U (en) * | 2009-12-09 | 2010-09-22 | 软控股份有限公司 | Rubber compounding conveying device and control system thereof |
| CN102229218A (en) * | 2011-06-03 | 2011-11-02 | 特拓(青岛)轮胎技术有限公司 | Automatic raw rubber preparation process and process system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443612A (en) * | 2017-09-13 | 2017-12-08 | 合肥万力轮胎有限公司 | Natural gum crushes and automatic conveying system and method |
| CN110640939A (en) * | 2019-09-25 | 2020-01-03 | 福建中宏新材料科技有限公司 | Cleaning-free crushing process for waste inner tube |
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| CN103041908B (en) | 2015-06-10 |
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Address after: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee after: Wanxiang Xinyuan Technology Co.,Ltd. Address before: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee before: Jiangxi Wanxiang Xinyuan Technology Co.,Ltd. |
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Address after: Office building of Linchuan high tech Industrial Park, No. 666, Science Park Road, caidu Industrial Park, Linchuan District, Fuzhou City, Jiangxi Province Patentee after: Jiangxi Wanxiang Xinyuan Technology Co.,Ltd. Address before: 100142, business building, New Jersey 58, 409 Fu Cheng Road, Beijing, Haidian District Patentee before: BEIJING NEW UNIVERSAL SCIENCE AND TECHNOLOGY Co.,Ltd. |
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