A kind of recycled plastic regenerating and modifying pelletize production automation complete set of equipments and method
Technical field
The present invention relates to a kind of plastics recovery processing equipment, and in particular to a kind of recycled plastic regenerating and modifying pelletize production is certainly
Dynamic chemical conversion complete equipment and method.
Background technology
The recycling of recycled plastic generally needs to carry out regenerating and modifying.In prior art, recycled plastic carries out regeneration and changes
The main process of property is:It is caught through the plastic flakes of the earlier stage treatment process such as broken, cleaning, impurity separation, then
Plastic flakes are carried out measuring, homogenizing spice, carry out pelletize in being finally transferred to comminutor.In the plastic flakes for obtaining, i.e.,
Make for same type of plastics, due to the diversity between original reclaimed materials, the plastic flakes of different batches process into
Point ratio is not quite similar, thus these plastic flakes are mixed carry out regenerating and modifying when, need according to target product
Performance indications require, (i.e. described meter after performance indications different plastic flakes are uniformly mixed according to a certain percentage
Amount, homogenizing spice), pelletize processing is carried out in comminutor.When being measured, need to detect to be mixed many by detector
Plant the performance indications of plastic flakes and require to carry out dispensing in proportion according to the performance indications of target product.
In prior art, plastic flakes are carried out measuring, the process of homogenizing stirring by being accomplished manually, i.e.,:Through pre-treatment
The plastics plastics of the different batches of acquisition first collect, then after a series of activities such as carrying, metering, homogenizing spice, throw
Entering in comminutor carries out pelletize.There is following deficiency in which:
1st, need to carry material, inefficiency, cost of labor are high.
2nd, in artificial operating process, easily there is incidental error, cause product performance index unstable.
3rd, material in open space, is easily mixed into other impurities in handling process.
4th, the packaging material for using are more, take up an area space big.
The content of the invention
In view of above-mentioned deficiency present on prior art, it is an object of the invention to provide a kind of recycled plastic regenerating and modifying
Pelletize production automation complete set of equipments, the equipment can be automatically obtained the work such as metering, conveying, homogenizing and the pelletize of material, work
Make efficiency high, properties of product are stable, quality is good.
Further object is that providing a kind of using the above-mentioned recycled plastic regenerating and modifying pelletize production automation
The recycled plastic regenerating and modifying production method that complete set of equipments is realized.
The present invention solves the technical scheme of above-mentioned technical problem:
A kind of recycled plastic regenerating and modifying pelletize production automation complete set of equipments, it is characterised in that including several productions
Line unit, the production line unit include area's spice storage tank, sampling detecting device, area's self-measuring device, the spice storage of 2nd area
Tank, comminutor, three area's spice storage tanks and control unit, wherein:The one area spice storage tank is multiple, each area arranged side by side
Spice storage tank is connected with the pretreating device of recycled plastic by material conveying mechanism;Each area's spice storage tank connects an institute
Area's self-measuring device is stated, each area's self-measuring device is connected with two area's spice storage tanks by material conveying mechanism;
The 2nd areas spice storage tank is connected with the feed end of comminutor by material conveying mechanism, the exhaust end of comminutor and 3rd area
Spice storage tank connects;The sampling detecting device is arranged between area's spice storage tank and corresponding area self-measuring device
It is on transfer passage and three area's spice storage tanks between material conveying passage, two area's spice storage tanks and corresponding comminutor, described
The signal input part of control unit is connected with sampling detecting device, and signal output part is connected with area's self-measuring device.
One preferred version of the present invention, wherein, the quantity of the production line unit is two or more, production line unit it
Between be set up in parallel;It is automatic that tri- area's spice storage tanks of each production line unit Zhong connect 2nd area by material conveying mechanism respectively
Metering device, each two area's self-measuring device are both connected on four area's spice storage tanks;The 4th areas spice storage tank is provided with and takes
Sample detection means, the sampling detecting device are connected on the signal input part of control unit, and 2nd area self-measuring device connects
It is connected on the signal output part of control unit.
It is, in order to improve yield, multiple productions in actual production, may to be adopted using the purpose of above-mentioned preferred version
The operation simultaneously of line unit, the plastic grain composition that each production line unit is obtained are possible to incomplete same (possibly same
Product, but performance indications are not quite identical, it is also possible to different product), when needing the plastic grain of multiple production line units
When being used in mixed way, need to be referred to according to the performance of the performance indications parameter in various plastic grains and the final product mix for needing
Various plastic grains are weighed and are mixed, so as to obtain the product for meeting target product requirement by mark parameter request according to a certain percentage
Product;After using above-mentioned preferred version, the performance indications parameter in plastic grain is detected by sampling detecting device, by 2nd area certainly
Dynamic metering device weighs various plastic grains by set amount, finally by four area's spice storage tanks are homogenizing and storage, obtains final
Mixed plastic particles.
One preferred version of the present invention, wherein, in each corresponding pretreating device of production line unit, including multiple
Pre-treatment streamline, each pre-treatment streamline are connected with area's spice storage tank.So each pre-treatment streamline can be with
Work simultaneously, continuously material is sent into each area spice storage tank so that whole automatization complete set of equipments can be incessantly
Operation.
One preferred version of the present invention, wherein, in each corresponding pretreating device of production line unit, including single
Pre-treatment streamline, each area spice storage tank are connected on the pre-treatment streamline by material conveying mechanism, the pre-treatment
The material outfan of streamline is connected with each material conveying mechanism by material transport path switching mechanism.So described front place
Reason streamline alternately can carry out material conveying to each area spice storage tank, and these materials can be in each area spice storage
Temporarily store up in tank, automatization's complete set of equipments of the pre-treatment streamline and the present invention can not simultaneously work so that the spirit of production
Activity is improved.
One preferred version of the present invention, wherein, in each production line unit, the quantity of the comminutor be two or
Multiple, these comminutors are set up in parallel, their feed end and discharge end respectively with two area's spice storage tanks and three area's spice storage tanks
Connection.Carried out while operation by arranging multiple comminutors so that the production capacity of prilling is matched with the production capacity of other parts,
The production efficiency of whole automatization's complete set of equipments is improved, yield is improved.
One preferred version of the present invention, wherein, also including several addition agent storage tanks, in each addition agent storage tank, it is connected with one
Individual auxiliary agent self-measuring device, each auxiliary agent self-measuring device are connected with the 2nd areas spice storage tank.Recycled plastic is in regeneration
It is in modifying process, it usually needs add several auxiliary agent, improve plastics performance, automatic by arranging above-mentioned addition agent storage tank and auxiliary agent
Metering device, is weighed auxiliary agent and is transported in two area's spice storage tanks and mixed with recycled plastic according to the amount of setting, meet technological requirement.
Auxiliary agent in same addition agent storage tank can supply multiple production line units simultaneously.
One preferred version of the present invention, wherein, the material conveying mechanism is tape transport mechanism or screw rod transmission
Mechanism.
A kind of recycled plastic regeneration realized using above-mentioned recycled plastic regenerating and modifying pelletize production automation complete set of equipments
Modified producing method, it is characterised in that comprise the following steps:
(1) pretreating device of recycled plastic corresponding with production line unit carries out pre-treatment to recycled plastic, is moulded
Material raw material, is transported to these plastic raw materialss classification in multiple area spice storage tanks by material conveying mechanism;
(2) each sampling detecting device enters to the performance indications parameter in the plastic raw materialss in corresponding area spice storage tank
Row detection, and the testing result is fed back to into control unit;Performance indications parameter request of the control unit according to target product, meter
The plastic raw materialss required ratio obtained in each area spice storage tank is calculated, and output control signal controls area's self-measuring device
Corresponding plastic raw materialss are weighed in the ratio, and homogenizing are stirred in being transported to two area's spice storage tanks;
(3) material conveying mechanism is transported to the plastic raw materialss mixed in two area's spice storage tanks in pelletize and carries out pelletize and add
Work, the plastic grain of acquisition are stored in being transported to three area's spice storage tanks, obtain target product;
In three area's spice storage tank of sampling detecting device real-time detection on (4) three area's spice storage tanks, the performance of target product refers to
The signal, when the numerical value that the performance indications parameter drift-out of target product sets, is fed back to control unit by mark parameter, and control is single
Unit recalculates the plastic raw materialss required ratio obtained in each area spice storage tank, and one area of output control signal control is automatic
Metering device weighs corresponding plastic raw materialss in the ratio.
One preferred version of the recycled plastic regenerating and modifying production method of the present invention, wherein, the production line unit
Quantity is two or more, and these production line units are set up in parallel, and the plastic grain obtained in each production line unit is by certain
Ratio mixes, and obtains mixed plastic particles, specifically, in step (4):
Sampling detecting device on three area's spice storage tanks is to the modeling in tri- area's spice storage tanks of corresponding production line unit Zhong
Performance indications parameter in material granule is detected, and the testing result is fed back to control unit;Control unit is according to final
In the mixed plastic particles of needs, performance index parameter is required, calculates the required ratio for obtaining plastic grain in each production line unit
Example, and output control signal two area's self-measuring devices of control weigh corresponding plastic raw materialss in the ratio, and it is transported to 4th area
Homogenizing is stirred in spice storage tank, mixed plastic particles finished product is obtained;
Additionally, further comprising the steps of:
Mixed plastic particles finished product in four area's spice storage tank of sampling detecting device real-time detection on (5) four area's spice storage tanks
Performance indications parameter, when mixed plastic particles end properties index parameter deviates the numerical value of setting, the signal is fed back
To control unit, control unit recalculates the target product required ratio obtained in each 3rd areas spice storage tank, and exports control
Signal processed controls two area's self-measuring devices and weighs corresponding plastic raw materialss in the ratio.
The operation principle of recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present invention is:In single production
In line unit, the plastic raw materialss that corresponding pretreating device is disposed by material conveying mechanism classification be transported to each one
In area's spice storage tank, the classification foundation of these recycled plastics can be the recovery modeling of the recycled plastic of different batches, heterogeneity
But different recycled plastic of material, the identical component ratio of composition etc.;Subsequently by sampling detecting device to each area spice storage
Performance indications parameter in plastic raw materialss in tank carries out real-time detection, requires further according to performance index parameter in target product,
The best of breed ratio of various plastic raw materialss is calculated by control unit, and it is automatic in the ratio to control area's self-measuring device
Corresponding plastic raw materialss are weighed, mixing, homogenizing in two area's spice storage tanks is transported to, finally will be plastic raw materialss that these mix defeated
Pelletize in comminutor is sent to, target product is obtained, is stored in being transported to three area's spice storage tanks.
The present invention is had the advantages that compared with prior art:
1st, the regenerating and modifying process high degree of automation of material, artificial to participate in few, human cost is greatly reduced, and is greatly carried
High production efficiency.
2nd, the calculating of various plastic raw materialss mixed proportions presses optimal case calculating, the title of various plastic raw materialss by control unit
Take and accurately weighed by self-measuring device;And the performance indications of various plastic raw materialss work as modeling by sampling detecting device real-time detection
When the performance indications of material raw material occur fluctuation, sampling detecting device can find and feed back to control unit in time, single by control
Unit recalculates optimal proportion, so as to reduce the incidental error occurred in artificial operating process, the stability enhanced product performance.
3rd, the conveying full automation of material, therefore material conveying can be carried out in completely enclosed space, it is to avoid place
The impurity being mixed into during reason, it is ensured that product quality is stable.
4th, operation in a pipeline fashion, saves packaging material, means of transport etc. that pilot process is used.
Description of the drawings
Fig. 1 is first specific embodiment party of the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present invention
The structural representation of formula.
Fig. 2 is sampling detecting device, control in recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the invention
Annexation figure between unit processed and self-measuring device.
Fig. 3 is second specific embodiment party of the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present invention
The structural representation of formula.
Fig. 4 is the 3rd specific embodiment party of the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present invention
The structural representation of formula.
Specific embodiment
With reference to embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited
In this.
Embodiment 1
Referring to Fig. 1 and Fig. 2, the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present embodiment includes single
Production line unit, the production line unit include area's spice storage tank 2, sampling detecting device 3, area's self-measuring device 4,2nd area
Spice storage tank 5, comminutor 6, three area spice storage tanks 7 and control unit.Wherein:The one area spice storage tank 2 is arranged side by side many
Individual, each area spice storage tank 2 is connected with the pretreating device 1 of recycled plastic by material conveying mechanism 12;Each area mixes
Material storage tank 2 connects an area self-measuring device 4, and each area's self-measuring device 4 passes through material conveying mechanism
It is connected with two area spice storage tanks 5;The 2nd areas spice storage tank 5 is connected with the feed end of comminutor 6 by material conveying mechanism 12,
The exhaust end of comminutor 6 is connected with the 3rd areas spice storage tank 7;The sampling detecting device 3 is arranged on 2 He of an area spice storage tank
Between material conveying passage between corresponding area self-measuring device 4, two area spice storage tanks 5 and corresponding comminutor 6
On transfer passage and three area spice storage tanks 7, the signal input part of described control unit is connected with sampling detecting device 3, signal
Outfan is connected with area's self-measuring device 4.
Referring to Fig. 1 and Fig. 2, the area spice storage tank 2, two area's spice storage tanks 5 and three area spice storage tanks 7 are set for inside
Have the storage tank of rabbling mechanism, for store material and material is stirred, homogenizing.The sampling detecting device 3 is used to detect
The performance indications parameter of product, for example, Rheological Index (melt index), tensile strength, elongation at break, impact strength, ash,
Moisture etc., these performance indications parameters can be measured by existing corresponding measuring instrument, such as measured using fusion index instrument
Melt index, using universal testing machine test tensile strength, elongation at break, impact strength, detects ash using Muffle furnace, makes
With Moisture Meter detection moisture etc.;The sampling action of each detecting instrument can be automatically performed, it is also possible to be completed by artificial assistance, inspection
Survey result and control unit can be transmitted directly to by way of data transfer, it is also possible to which control unit is input to by artificial assistance
In.The performance indications parameter of the various plastic raw materialss that control unit is detected according to sampling detecting device 3, in conjunction with target product
Performance indications parameter, the required ratio of various plastic raw materialss can be calculated by the computational methods of setting, form control zone and count automatically
Amount device weighs the control signal of appropriate plastic raw materialss.Described control unit can be made up of computer.One area automatic gauge
The control signal that device 4 can be given according to control unit, weighs the material of setting weight, and the area self-measuring device 4 can
To be made up of combination balance.Between the pretreating device 1 and an area spice storage tank 2, area's spice storage tank 2 and area's automatic gauge
Between device 4, between the first metering device and two area spice storage tanks 5, between two area spice storage tanks 5 and comminutor 6 and pelletize
Connected by material conveying mechanism 12 between machine 6 and three area spice storage tanks 7, the material conveying mechanism 12 can adopt conveyer belt
Conveying mechanism or screw rod transmission mechanism, the conveying mechanism are arranged in closed space, it is to avoid foreign matter is mixed in material.
Referring to Fig. 1, in the corresponding pretreating device of production line unit 1, including multiple pre-treatment streamlines, place before each
Reason streamline is connected with an area spice storage tank 2, and each pre-treatment streamline can be with the pre-treatment of complete independently recycled plastic
Work.So each pre-treatment streamline can be worked simultaneously, continuously send into material to each area spice storage tank 2 so that
Whole automatization complete set of equipments can operation incessantly.
Referring to Fig. 1, the quantity of the comminutor 6 is two, and the two comminutors 6 are set up in parallel, their feed end and
Discharge end is connected with two area's spice storage tanks 5 and three area spice storage tanks 7 respectively.By arranging multiple comminutors 6 and carrying out while operation,
So that the production capacity of prilling is matched with the production capacity of other parts, the production efficiency of whole automatization's complete set of equipments is improved, is carried
High yield.
Referring to Fig. 1, automatization's complete set of equipments of the present invention also includes several addition agent storage tanks 10, in each addition agent storage tank 10
An auxiliary agent self-measuring device 11 is connected with, each auxiliary agent self-measuring device 11 is connected with the 2nd areas spice storage tank 5.Return
Plastics are received during regenerating and modifying, it usually needs add several auxiliary agent, improve plastics performance, by arranging above-mentioned auxiliary agent storage
Tank 10 and auxiliary agent self-measuring device 11, weigh auxiliary agent according to the amount of setting and are transported in two area spice storage tanks 5 and recycled plastic
Mixing, to meet technological requirement.
Referring to Fig. 1 and Fig. 2, the above-mentioned recycled plastic regenerating and modifying pelletize production automation complete set of equipments reality of application of the present invention
Existing recycled plastic regenerating and modifying production method, comprises the following steps:
(1) pretreating device 1 of recycled plastic corresponding with production line unit carries out pre-treatment to recycled plastic, is moulded
Material raw material, is transported to these plastic raw materialss classification in multiple area spice storage tanks 2 by material conveying mechanism 12;
(2) the performance indications parameter in the plastic raw materialss in the corresponding area spice storage tank of each sampling detecting device 3 pairs 2
Detected, and the testing result is fed back to into control unit;Control unit required according to performance index parameter in target product,
The plastic raw materialss required ratio obtained in each area spice storage tank 2 is calculated, and output control signal controls area's automatic gauge
Device 4 weighs corresponding plastic raw materialss in the ratio, and is stirred homogenizing in being transported to two area spice storage tanks 5;
(3) material conveying mechanism is transported to the plastic raw materialss mixed in two area spice storage tanks 5 in pelletize and carries out pelletize
Processing, the plastic grain of acquisition are stored in being transported to three area spice storage tanks 7, obtain target product;
The property of target product in 3 real-time detection of sampling detecting device, three area spice storage tank 7 on (4) three area spice storage tanks 7
The signal, when the numerical value that the performance indications parameter drift-out of target product sets, is fed back to control unit, is controlled by energy index parameter
Unit processed recalculates the plastic raw materialss required ratio obtained in each area spice storage tank 2, and output control signal control one
Area's self-measuring device 4 weighs corresponding plastic raw materialss in the ratio.
Referring to Fig. 1 and Fig. 2, the operation principle of the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present invention
It is:In single production line unit, the plastic raw materialss that corresponding pretreating device 1 is disposed are by material conveying mechanism 12
Classification is transported in each area spice storage tank 2, the classification foundation of these recycled plastics can be the recycled plastic of different batches,
But different recycled plastic of the identical component ratio of the recycled plastic of heterogeneity, composition etc.;Subsequently pass through sampling detecting device 3
Real-time detection is carried out to the performance indications parameter in the plastic raw materialss in each area spice storage tank 2, further according in target product
Performance indications parameter request, calculates the best of breed ratio of various plastic raw materialss by control unit, and controls an area and count automatically
Amount device 4 weighs corresponding plastic raw materialss automatically in the ratio, is transported to mixing, homogenizing in two area spice storage tanks 5, finally by this
The plastic raw materialss for mixing a bit are transported to pelletize in comminutor 6, obtain target product, store in being transported to three area spice storage tanks 7.
Embodiment 2
Referring to Fig. 3, compared with Example 1, difference is to process before corresponding with production line unit to the present embodiment
In device 1, including single pre-treatment streamline, each area spice storage tank 2 is connected to the front place by material conveying mechanism 12
On reason streamline, the material outfan of the pre-treatment streamline is by material transport path switching mechanism and each material conveyor
Structure 12 connects.So described pre-treatment streamline alternately can carry out material conveying to each area spice storage tank 2, these things
Material can be temporarily stored up in each area spice storage tank 2, and automatization's complete set of equipments of the pre-treatment streamline and the present invention can be with
Asynchronously work so that the motility of production is improved.
Embodiment 3
Referring to Fig. 4, the recycled plastic regenerating and modifying pelletize production automation complete set of equipments of the present embodiment include it is multiple side by side
Production line unit, A1~An is followed successively by figure;Tri- area's spice storage tanks 7 of each production line unit Zhong are respectively by material conveying
Mechanism 12 connects two area's self-measuring devices 8, and each two area's self-measuring device 8 is both connected on four area spice storage tanks 9;
The 4th areas spice storage tank 9 is provided with sampling detecting device 3, and the sampling detecting device 3 is connected to the signal input of control unit
On end, 2nd area self-measuring device 8 is connected on the signal output part of control unit.
In order to improve yield, may be using the operation simultaneously of multiple production line units, each production line list in actual production
The plastic grain composition that unit obtains be possible to it is incomplete same (possibly same product, but component ratio is not quite identical,
Possibly different product), when needing to be used in mixed way the plastic grain of multiple production line units, need according to various plastics
Various plastic grains are pressed one by the performance indications parameter request of performance indications parameter and the final product mix for needing in grain
Fixed ratio is weighed and is mixed, so as to obtain preferable product;In the present embodiment, plastics are detected by sampling detecting device 3
Performance indications parameter in grain, weighs various plastic grains by set amount by two area's self-measuring devices 8, is finally mixed by 4th area
Material storage tank 9 is homogenizing and stores, and obtains final mixed plastic particles.
Referring to Fig. 3, in the recycled plastic regenerating and modifying production method of the present embodiment, the modeling obtained in each production line unit
Material granule mixes according to a certain percentage, obtains mixed plastic particles, specifically, the step of embodiment 1 in (4):
In tri- area spice storage tanks 7 of the corresponding production line unit Zhong of sampling detecting device 3 pairs on three area spice storage tanks 7
Performance indications parameter in plastic grain is detected, and the testing result is fed back to control unit;Control unit is according to most
In the mixed plastic particles for needing eventually, performance index parameter is required, is calculated and is obtained the required of plastic grain in each production line unit
Ratio, and output control signal two area's self-measuring devices 8 of control weigh corresponding plastic raw materialss in the ratio, and it is transported to four
Homogenizing is stirred in area spice storage tank 9, mixed plastic particles finished product is obtained;
Additionally, further comprising the steps of:
Mixed plastic particles in 3 real-time detection of sampling detecting device, four area spice storage tank 9 on (5) four area spice storage tanks 9
End properties index parameter, when mixed plastic particles end properties index parameter deviates the numerical value of setting, by the signal
Feed back to control unit, control unit recalculates the target product required ratio obtained in each 3rd area spice storage tank 7, and defeated
Go out control signal two area's self-measuring devices 8 of control corresponding plastic raw materialss are weighed in the ratio.
It is above-mentioned not limited by the above for the present invention preferably embodiment, but embodiments of the present invention, its
He any spirit and the change, modification, replacement made under principle without departing from the present invention, combine, simplification, should be
The substitute mode of effect, is included within protection scope of the present invention.