CN103085402B - High-stimulation fur fabric and its making method - Google Patents

High-stimulation fur fabric and its making method Download PDF

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CN103085402B
CN103085402B CN201310044058.1A CN201310044058A CN103085402B CN 103085402 B CN103085402 B CN 103085402B CN 201310044058 A CN201310044058 A CN 201310044058A CN 103085402 B CN103085402 B CN 103085402B
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man
hair
layer
elastomeric polymer
fabric
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CN103085402A (en
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苏春
李新春
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Abstract

The invention relates to a high-stimulation fur fabric and its making method. The fabric comprises artificial wool formed by a base cloth and a wool layer, the base cloth is coated with an elastic polymer layer formed by wet PU, the elastic polymer layer is infiltrated into the artificial wool, and the surface layer of the wet PU layer is coated with a dry PU layer. Compared with high-stimulation fur fabrics in the prior art, the high-stimulation fur fabric provided by the invention allows a stimulation fur layer and the elastic polymer layer formed by the artificial wool through the wet PU to have the characteristics of tight combination, difficult layer removal and good firmness; and the elastic polymer is infiltrated into fibers of the artificial wool, and the natural elasticity of the stimulation fur is partially reserved in a zonal direction, so the high-stimulation fur fabric has a natural flesh feeling and a good stimulation effect.

Description

High emulation double-face leather fabric and preparation method thereof
Technical field
The present invention relates to garment material, specifically refer to a kind of high emulation double-face leather fabric and preparation method thereof.
Background technology
In order to increase the warmth retention property of fabric and ornamental, people have invented all kinds of man-made hair of Glove suede compound or all kinds of man-made hair of Glove suede gold stamping product compound.Man-made hair comprises two-layer, and one is batt, and one is base fabric.Traditional artificial fur fits with the base fabric through compiling mode that Glove suede merged by glue or sponge flame and all kinds of man-made hair to form.But the surface of the method does sanding suede nap effect or gold stamping Glove suede effect only, compared with true fur, without the elasticity voluptuousness of true fur; Moreover because the product of fitting with glue, the crude injustice of base fabric of man-made hair can thoroughly on chamois leather face, and along with the change of season alternation humidity, glue decomposition easily makes fabric delamination, and in such glue, the volatilization of solvent can produce certain impact to environment.And undesirable with the firmness of flame laminating, when cutting burr clothes, fiber easily drops from limit, and whole imitated furs thickness is increased, the product of the type that becomes mildewed, and comparatively too fat to move not docile felt by clothes.
Authorization Notice No. is that the Chinese utility model patent of CN2325206Y discloses one " imitation fur ", and it is formed by three layers of different Material cladding, i.e. the man-made hair that forms of batt and base fabric and the leather layer that is attached on man-made hair; Described batt is woven on base fabric, then adopts the direct dry method of PU to be coated in the one side of base fabric without hair, forms leather layer.The method can only mix the man-made hair of velvet apple for wool, hair, these man-made hair base fabrics are all very coarse, and dry method PU layer is very thin, coarse base fabric lines can come to PU surface thoroughly, and leather layer easily breaks, and easily comes off, without the elasticity voluptuousness of corium, surface can not do clothing surface and use, and this imitation fur can only be that outside one side uses with batt, therefore this imitation fur can only play the effect increasing warmth retention property.
Summary of the invention
Technical problem to be solved by this invention be provide that a kind of simulated effect is good for the present situation of prior art, the elasticity voluptuousness with true fur and bond firmly imitated furs one fabric between each layer.
Another technical problem to be solved by this invention is to provide that a kind of simulated effect is good, the elasticity voluptuousness with true fur and bond the preparation method of firmly imitated furs one fabric between each layer.
The present invention solves the problems of the technologies described above adopted technical scheme: this one height emulation double-face leather fabric, comprise the man-made hair be made up of base fabric and batt, it is characterized in that described base fabric being coated with the elastomeric polymer layer formed by wet method PU technique, and this elastomeric polymer layer penetrates in described man-made hair through described base fabric; The top layer of described elastomeric polymer layer is coated with the leather skin formed by dry method PU technique.
Wet method PU technique in such scheme and dry method PU technique are the manufacturing processes customary of artificial leather, wet method PU technique be by PU resin dissolves in DMF solvent, be coated on man-made hair base fabric with this mixed liquor, then put into and have compatibility with solvent and namely carry out water-laid film with the solvent that the liquid of PU resin not affinity extracts mixed liquor.Dry method PU technique is coated in release liners with scraper by PU resin epidermal area mixed liquor, mixed solution of adhesive layer is applied again on epidermal area, then be pasted onto on the semi-finished product of water-laid film just now, again through slaking (solidification) technique, finally carry out release liners stripping, the product after stripping carries out Final finishing by customer requirement.
The thickness of described elastomeric polymer layer is 0.2 ~ 2mm, and the elastomeric polymer layer thickness penetrated in described man-made hair is 25 ~ 150 μm.
The thickness of described man-made hair is 1 ~ 120mm, and the thickness of described leather skin is 0.05 ~ 0.2mm.
The preparation of above-mentioned height emulation double-face leather fabric comprises the steps: successively
1, floating hair process:
Joint, the process of eyelet limit are carried out to described man-made hair, and the floating hair on described batt and base fabric is cleaned out;
2, bottom treatment:
Employing is singed, cropping or add low melting point long filament to base fabric, uses the various methods such as hot rolling pressing that base plate process is totally smooth, makes floating hair and anti-hair and various assorted hair removing, should by smooth for base fabric process to drop Distance geometry gap between each fiber in 180 μMs
In this programme, the base fabric of described man-made hair is the polyester filament of the 50D-100D of employing 65 ~ 85wt% and the melting point of 15-35wt% is that 100 ~ 140 DEG C of polyester filament braidings form.
3, wet polyurethane does elastomeric polymer intermediate layer and makes man-made hair bass base:
The first uncoiling of the man-made hair processed enters tank through storage cloth holder and soaks, and by extruding the moisture of 70 ~ 80wt% during compression roller, then delivering to ironing roller, removing the moisture content of remaining 3-8wt% through ironing roller; Deliver to coating machine, after coating coordinates slurry on coating machine, deliver to washing coagulating basin, condense into elastomeric polymer layer, then wash drying sizing and be cooled to base;
The viscosity of described cooperation slurry is, 7500-9500Pa.S, and the consumption of described cooperation slurry is 150-380g/m 2;
The formula of described wet method PU slurry comprises following weight component:
The elastic modelling quantity of described wet method PU resin is 2.0-28MPa.
The preparation method of described cooperation slurry comprises the steps:
Described wood powder is added in solvent DMF, stirring makes both be mixed evenly, and then add described wet method PU resin, add penetrant t, non-ionic surface active agent, mill base, organo-bismuth BICAT8118 and carbodiimides successively, after mixing, obtain described cooperation slurry mix;
Described cooperation slurry mix is used 80-110 object filter screen filtration after the deaeration of vacuum defoamation machine, namely obtains described cooperation slurry.
4, hot light arrangement is carried out to described man-made hair batt face;
5, the top layer described in preparation: dry method veneer, gold stamping veneer
By release liners legal system for dry method PU top layer, the thickness on top layer is 0.05 ~ 0.2mm, the surface on described top layer is coated with and is covered with slurry layer;
Described bonding liquid layer is pasted on the surface of described elastomeric polymer layer, enters drying room slaking, drying, cooling, after peeling off release liners, namely obtain high emulation double-face leather fabric.
6, the described height emulation double-face leather fabric obtained also can carry out the postprocessing working procedures such as washing softness, surface stamp as required
Compared with prior art, height emulation double-face leather fabric provided by the present invention, the one side of the artificial animal fur lint that existing man-made hair is formed, the one side of the artificial animal fur skin having again dry method PU layer to be formed, and emulation cortex and the elastomeric polymer layer that formed by wet method PU of lint base plate are combined closely, not easily delamination, firmness is good; And because elastomeric polymer infiltrates in man-made hair fiber, and broadwise can also retain the natural elasticity of a part of imitation fur, give the natural sex voluptuousness of the true fur of product, simulated effect is good; It both can use artificial leather shell as clothing garments, also emulation hair side can be used as the front of dress-goods, cost reduces about 10 ~ 35% compared with the gold stamping joint product of traditional Glove suede, effect is but more better than previous joint product, also overcome the problem that conventional artificial's hair easily falls hair, and make the Practical Performances such as the feel elasticity of artificial fur closer to the effect of true fur one.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that the embodiment of the present invention is longitudinally analysed and observe.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Figure 1, this height emulation double-face leather fabric comprises:
Man-made hair, is made up of base fabric 2 and batt 1, man-made hair can use of the prior art any one, such as plush, undercoat suede, large fur, cut the little fur of circle, through weft-knitted undercoat suede, through weft-knitted flat filament suede with through weft-knitted duraplush, etc.
Elastomeric polymer layer 3, adopt wet method PU to be coated on base fabric 2, and this elastomeric polymer layer penetrates in man-made hair.The thickness of the elastomeric polymer layer 3 in the present embodiment is 1mm, and its permeability-thickness is 100 μm.This elastomeric polymer layer can provide Fabric Simulation voluptuousness, and can, by man-made hair together with dry method PU layer strong bonded, avoid coming off.
Dry method PU layer 4, adopts the transfer of dry method PU release liners method to cover in elastomeric polymer layer 3, forms leatheret surface layer.In the present embodiment, the thickness of dry method PU layer is 0.1mm.This dry method PU layer can be made the texture of various height emulation corium, to increase simulated effect.
Above-mentioned height emulation double-face leather fabric has fur elasticity voluptuousness very true to nature, and simulated effect is good; Combination between each layer is firm, reduces or can not produce hair or delamination when wearing; And low cost of manufacture, warmth retention property are good, and decorative effect is obvious.
Preparation technology's flow process of above-mentioned height emulation double-face leather fabric is as follows:
1. floating bottom treatment → 3., hair process → 2. wet polyurethane does elastomeric polymer intermediate layer and makes man-made hair bass → 4. and carry out hot light arrangement to described man-made hair batt face; Top layer described in → 5. preparations: the postprocessing working procedures such as dry method veneer, the washing of gold stamping veneer → 6. softness, surface stamp
Soft for ensureing base fabric, the present embodiment selects the 50D polyester filament of 80wt% and the fusing point of 20wt% to be that the polyester filament fiber of 140 DEG C does end silk, and removes sizing technique in manufacture process.Add low melt point polyester fiber fiber, it relatively easily becomes the rheid of mobility, is solidified into solid again and has thermoplasticity and tack after cooling, makes it easily and other normal fibers are bonded together.The present embodiment adopts the low-melting fiber of 140 DEG C, because the acrylic fiber of hair side reaches glassy state at about 145 DEG C, and end silk is polyester filament, ordinary polyester filament glass temperature is at about 185 DEG C, hot like this rod utilizes the thermoplasticity of low melting point fiber and tack to the bottom of hair side acrylic fiber and the polyester filament of bottom surface of boning during rolling when 130-140 DEG C, can play and prevent the effect of hair and make bottom surface totally smooth.
Concrete steps are as follows:
1 floating hair process:
Joint, the process of eyelet limit are carried out to described man-made hair, and the floating hair on described batt and base fabric is cleaned out;
Because in man-made hair production process, hair side and severing joint have a lot of floating hair, can stain the imitation leather such as pond, coating machine streamline, therefore need joint, eyelet limit, and are all absorbed only by the floating assorted hair on batt and base fabric with inhaling fine, soft fur device.
2 base fabric process:
Base fabric in the present embodiment adopts the fusing point of polyester filament admixture about the 15%--35% of 50D to be that the base fabric makeing man-made hair weaved by the polyester filament of 140 DEG C, and removes sizing technique in weaving process, to make base fabric soft.
Man-made hair high temperature calendering on Calendering equipment is plated, makes drop between fiber in 180 μm.
When hot rolling process, cloth will be subject to the impact of rolling tonicity agents and heat shrinkable own, and on common calender, process can make a width reduce an about 15%-25%, and door width size is uneven.The calender that the present embodiment uses, enters cloth and goes out cloth place all to configure tentering gear shaping equipment at calender, and the finished product making compacting complete ensures door web stabilization; Hot pressing cylinder adopts cloudy surface cylinder, to avoid cloth base pressure system excessively smooth, is unfavorable for that the condensation of wet method PU is firm.
3. wet polyurethane does elastomeric polymer intermediate layer and makes man-made hair bass
The speed of a motor vehicle of coating wet method PU layer controls at 6-10M/min.
The first uncoiling of the man-made hair processed enters soaking pit through storage cloth holder, then uses extruding rod that the moisture of 70 ~ 80wt% in base cloth is extruded, and is plated and the moisture content of the remaining 3-8wt% of further removing by base fabric after pressing cylinder.Immersion process can improve fabric flatness, and coating rod can be made to be applied on base fabric by slurry uniformly, and improving fabric moisture can anti-grouting excessively infiltrate in base fabric tissue, produces phenomenon of revealing the exact details.
The spacing maximum gauge extruded in the present embodiment between rod is 10CM, to adapt to the product of different staple length and thickness.
Coordinate the weight of slurry composed as follows:
The formula of wet method PU slurry comprises following weight component:
The elastic modelling quantity of described wet method PU resin is 2.0-28MPa.
In above-mentioned formula:
1) wet method PU resin can select as required of the prior art any one, the wet method PU resin that preferred cold resistance is good.
2) wood powder: because the little density of abscess is large when single painting method is produced, often to add a large amount of wood powder and other fillers, and it is more to consider that part size can infiltrate at the bottom of cloth when the product that the back side roughness such as large fur are large, therefore slightly can add wood powder to reduce costs.Use wood powder not only can reduce costs, skeleton function can be played again in process of setting, the wood powder of different model producer, its coefficient of expansion is not identical yet, therefore when other materials is identical, its viscosity number is also likely different, thus also can have influence on the quality of product and corresponding cost, in the present embodiment, the coefficient of expansion of wood powder is at 18-22, and fineness is more than 380 orders.
(3) penetrant t, also known as quickly penetrating agent, has hydrophily.Mainly play the exchange accelerating DMF and water, thus speed of production is accelerated, make abscess fine and closely wovenization, penetrant t can generate spheric bulb pore structure simultaneously, to increase resilience, gas permeability, poisture-penetrability etc., but excessive easily cause warp while flatness also can decline.General control is at 0.5%-2.5%.
(4) non-ionic surface active agent (S80): have hydrophobicity, can make to reduce in the setting rate of superficial layer, thus the DMF of internal layer and water are exchanged quickly, and can generate the foam structure of needle-like.But excessive meeting makes top layer rate of set slow down, and also makes overall yield reduce, general control is 1%-3%.
(5) solvent (DMF), is mainly used in dissolving and dilution polyurethane resin, directly coordinates resin, the viscosity of adjustment fluid,matching, when DMF consumption is large, improves setting rate and increase foam structure in process of setting.
(6) mill base, for giving paste color, can select as required, and when selecting, consumption is 4-12%.
Coordinate the preparation method of slurry as follows:
In solvent DMF, add described wood powder, fully stir and within 15 minutes, make both be mixed evenly, and then add wet method PU resin.If first mix DMF and polyurethane, then add wood powder, easily make wood powder conglomeration, can not fill being scattered in resin solution of part, even if filter, the wood powder of conglomeration also very easily blocks screen pack.
And then add penetrant t, non-ionic surface active agent S80, mill base, organo-bismuth BICAT8118 and carbodiimides successively, obtain coordinating slurry mix.
Slurry mix will be coordinated with vacuum defoamation machine deaeration 45min, if slurry viscosity is excessive, can inclined heated plate be extended, finally use 80-110 object filter screen filtration, namely obtain described cooperation slurry.
The viscosity of this cooperation slurry is 7500-9500Pa.S.
Make, through processing smooth moistening man-made hair base cloth by coating platform, to adopt painting cutter cladding process that slurry mixed liquor is coated on man-made hair base fabric uniformly.Notice that man-made hair must enter painting platform along hair, first can smoothly by being coated with cutter, and second can not damage hair side.The thickness of coating can not be too thin, otherwise man-made hair bass rough surface, it is nonelastic that feel sends out plate, and coating also should not be too thick, otherwise cause abscess irregular, and elastomeric polymer is easily separated with hair base plate.Should control between 140-300 cuttves distances according to different man-made hair base cloth bottom surface starching amount.Solidification liquid in coagulating basin is that water and DMF form, and the content of DMF is generally about 20%, and coagulating basin temperature is at 25 DEG C; Excessive temperature can make the fracture strength of coating and modulus decline, and surface evenness is poor, but microcellular structure is even.Dope layer is affixed to out coagulating basin and solidifies from entering water-setting and approximately want 12-18 minute completely, this with formula, resin grade, DMF concentration, temperature, coating thickness, all relevant; Note before solidifying completely, dope layer can not with guide rollers contact, otherwise can surface layer be damaged.
The coating consumption coordinating slurry is 150-380g/m2; Deliver to washing coagulating basin, condense into elastomeric polymer layer, then it is qualitative and be cooled to base to wash drying.
Wet polyurethane coating after solidification, still can some DMF in its foaming aperture layer, and these DMF must clean in rinsing bowl, if any residual, man-made hair bass surface can be caused after oven dry to have pit.So will guarantee that on process monitoring the content of DMF in last rinsing bowl is below 1%, can ensure that the DMF in man-made hair bass removes totally like this, make DMF wash out speed by warm water washing trough in addition and accelerate.
After the washing of man-made hair bass is clean, is removing moisture, needs drying and processing.Oven temperature is unsuitable too high, and generally between 110 DEG C-150 DEG C, because the vitrification point of acrylic fibers is lower, high temperature can destroy hair side feel.General in import department, because man-made hair bass moisture is comparatively large, temperature is slightly high, should be lower at baking oven tail temperature, generally at about 120 DEG C.
Finally the finished product after oven dry is batched rolling, for subsequent use as next step processing.
(4) hot light arrangement is carried out to described man-made hair batt face: to being coated with the batt matte carding of elastomeric polymer layer, hot light or the post processing such as spin, gas steaming
Because more or less can the effect such as destroying infection hair side is smooth in wet method sizing process, therefore completed man-made hair bass should be carried out again carding hot light, be generally in low temperature 100-150 DEG C hot light.
If client needs to roll bundle, gas steam cuts the special hair side effects such as ditch, at this moment also will on man-made hair bass first row relax because veneer carries out hair side process after completing again, the devices such as winding roller can destroy effect and the quality in imitation leather face.
5. the top layer described in preparation: dry method veneer, gold stamping veneer
Man-made hair bass carries out the veneer operation in imitation leather face, the method for general available release liners dry method veneer or gilding film hot pressing veneer after completing hair side arrangement.
By PU resin of dry method mixed liquor, with scraper by epidermal area mixed liquor with 100-150G/m 2consumption is coated in the release liners of flower pattern, through 80-120 DEG C of heated-air drying, and cooling 2-3 minute, then at this top layer coating 130-180g/m 2mixed solution of adhesive layer, control tension force at 3-6kg/m 2left and right, sticks this top layer skin by man-made hair bass, then within about 3 minutes, carries out release liners stripping with 100-130 DEG C of heated-air drying, namely obtains final finished double-face leather fabric after stripping.
Or also can by the gilding film flower pattern that directly in pressing, client likes on man-made hair bass surface.
Leather skin in the present embodiment can select as required of the prior art any one.
6. wash the postprocessing working procedures such as softness, surface stamp
After veneer processing, also can carry out washing step, make finished product more soft.Appropriate softening agent can be added during washing.
Also according to the special stamp flower pattern needs of client, the leather skin of double-face leather fabric can be carried out stamp process on printing machine.

Claims (7)

1. a high emulation double-face leather fabric, comprises the man-made hair be made up of base fabric and batt, it is characterized in that described base fabric being coated with the elastomeric polymer layer formed by wet method PU technique, and this elastomeric polymer layer penetrates in described man-made hair; The top layer of described elastomeric polymer layer is coated with the leather skin formed by dry method PU technique;
The preparation method of this height emulation double-face leather fabric is as follows:
(1) floating hair process:
Joint, the process of eyelet limit are carried out to described man-made hair, and the floating hair on described batt and base fabric is cleaned out;
(2) bottom treatment:
Adopt and add low melting point long filament to base fabric, use the method that hot rolling is plated, base plate process is totally smooth, and remove impurity elimination hair, and to make between each fiber drop in 180 μMs;
Man-made hair is plated to described base fabric calendering on Calendering equipment;
(3) wet polyurethane does elastomeric polymer intermediate layer and makes man-made hair bass:
The first uncoiling of the man-made hair processed enters tank through storage cloth holder and soaks, and by extruding the moisture of 70 ~ 80wt% during compression roller, then delivering to ironing roller, removing the moisture content of 3 ~ 8wt% through ironing roller again; Deliver to coating machine, after coating coordinates slurry on coating machine, deliver to washing coagulating basin, condense into elastomeric polymer layer, then wash drying sizing and be cooled to base;
The viscosity of described cooperation slurry is 7500-9500Pa.S, and the consumption of described cooperation slurry is 150-380g/m2;
(4) hot light arrangement is carried out to described man-made hair batt face;
(5) top layer described in preparation:
By release liners legal system for dry method PU top layer, the thickness on top layer is 0.05 ~ 0.2mm, the surface on described top layer is coated with and is covered with slurry layer;
Described bonding liquid layer is pasted on the surface of described elastomeric polymer layer, through entering baking oven slaking, namely obtaining height after peeling off release liners after drying, cooling and emulating double-face leather fabric;
The formula of described wet method PU slurry comprises following weight component:
2. height emulation double-face leather fabric according to claim 1, it is characterized in that the thickness of described elastomeric polymer layer is 0.2 ~ 2mm, the thickness that elastomeric polymer layer penetrates into described man-made hair is 25 ~ 150 μm.
3. height emulation double-face leather fabric according to claim 2, it is characterized in that the thickness of described man-made hair is 1 ~ 120mm, the thickness of described leather skin is 0.05 ~ 0.2mm.
4. height emulation double-face leather fabric according to claim 1, is characterized in that the elastic modelling quantity of described wet method PU resin is 2.0-28MPa.
5. height emulation double-face leather fabric according to claim 1, is characterized in that the preparation method of described cooperation slurry comprises the steps:
Described wood powder is added in solvent DMF, stirring makes both be mixed evenly, and then add described wet method PU resin, and then add described penetrant t, non-ionic surface active agent S80, mill base, organo-bismuth BICAT8118 and carbodiimides successively, obtain after mixing coordinating slurry mix;
Described cooperation slurry mix is used 80-110 object filter screen filtration after the deaeration of vacuum defoamation machine, namely obtains described cooperation slurry.
6. height emulation double-face leather fabric according to claim 1, is characterized in that the described height emulation double-face leather fabric obtained also carries out washing softness, surface stamp postprocessing working procedures.
7. the height emulation double-face leather fabric according to the arbitrary claim of claim 1 to 6, is characterized in that the base fabric of described man-made hair be the long filament of the 50D-100D of employing 65 ~ 85wt% and the melting point of 15-35wt% is that 100 ~ 140 DEG C of long filaments braidings form.
CN201310044058.1A 2013-02-04 2013-02-04 High-stimulation fur fabric and its making method Expired - Fee Related CN103085402B (en)

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