CN103084648A - Ultrasonic metal surface machining process for planer - Google Patents
Ultrasonic metal surface machining process for planer Download PDFInfo
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- CN103084648A CN103084648A CN2013100315647A CN201310031564A CN103084648A CN 103084648 A CN103084648 A CN 103084648A CN 2013100315647 A CN2013100315647 A CN 2013100315647A CN 201310031564 A CN201310031564 A CN 201310031564A CN 103084648 A CN103084648 A CN 103084648A
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Abstract
The invention provides an ultrasonic metal surface machining process for a planer. The process includes the following steps: (1) an ultrasonic tool or an ultrasonic metal surface machining device provided with an ultrasonic machining tool is installed on a tool rest of the planer; (2) cables are connected between the ultrasonic tool and an external ultrasonic generator; (3) before the ultrasonic machining, a workpiece meets the machining requirements; (4) the workpiece is clamped on a working table of the planer, the planer is started to enable the workpiece to move along with the working table of the planer and the ultrasonic tool to move in a feeding mode along with the tool rest of the planer, and certain pressure is inflicted on the workpiece; and (5) the surface of the workpiece is machined in an ultrasonic mode, the workpiece moves in a linear mode with the working table of the planer, and the ultrasonic tool moves in the feeding mode with the tool rest of the planer. The clamping mode and the technological parameters when the workpiece is machined on the planer in the ultrasonic mode are definitely formulated, so that the ultrasonic metal surface machining process for the planer ensures that the ultrasonic machining is carried out in an optimum state and achieves the optimum effect of the ultrasonic machining.
Description
Technical field
The present invention relates to a kind of process of surface of workpiece being carried out ultrasonic wave processing on planer, belong to the ultrasonic metal surface processing technique field.
Background technology
Processing can obtain low roughness value and high manufacturing accuracy to the metal surface ultrasonic wave, and has the advantages that efficient is high, cost is low.Ultrasonic wave processing to the metal surface is completed by ultrasonic cutter, different ultrasonic cutters can be processed difform surface, ultrasonic cutter can be directly installed on the main shaft or knife rest of corresponding lathe, or be arranged on supersonic machining apparatus, complete the ultrasonic wave processing to surface of workpiece under the drive of lathe supersonic machining apparatus.
Mainly to carry out for the plane on metal works in the processing of the ultrasonic wave on planer.
Chinese patent literature CN101941082A discloses a kind of " Ultrasonic Machining of large cylinder diameter hydraulic cylinder rod class outer surface ", comprises following processing step in sequence: the ultrasonic cutter assembly is contained on the knife rest of machine tool; Cutter head is arranged on the ultrasonic cutter assembly, adjusts ball; After adjusting ball, the whether starting of oscillation of checking cutter head; After having checked the ultrasonic cutter assembly, amesdial is contained on dial framework, then amesdial is depressed 0.1mm to ultrasonic cutter assembly bonnet, and adjust dial plate on zero-bit, so that read the size of ball and surface of the work static pressure; Processing parts.CN101224532 discloses a kind of " power station great mirror board and mirror face hkusm machining technique ", comprises the following steps: the basic size that (1) adopts suitable cutter to produce to meet drawing requirement and form and position tolerance and surface roughness reach the runner plate of 2.3 μ m～2.8 μ m; (2) adjust cutting parameter: the linear velocity of bold and unconstrained gram energy tool sharpening is adjusted into 39m/min, and feeding speed is adjusted into 0.3mm/r; (3) use bold and unconstrained gram to implement processing to the runner plate minute surface that step (1) is processed to form by cutter.
The process of mentioning in above-mentioned Ultrasonic Machining and technological parameter all propose for specific workpiece, can not be applicable to the ultrasonic wave processing on common planer.
Also do not carry out at present the bibliographical information of ultrasonic wave processing on planer.
Summary of the invention
The present invention is directed to the deficiency that existing planer ultrasonic metal surface process technology exists, a kind of planer ultrasonic metal surface processing technology that can make ultrasonic wave processing reach optimum efficiency, handling safety is provided.
Planer ultrasonic metal surface processing technology of the present invention comprises the following steps:
(1) ultrasonic cutter or ultrasonic metallic surface processing device that ultrasonic wave processing cutting tool is installed are arranged on the knife rest of planer;
(2) cable between connection ultrasonic cutter and external ultrasound wave producer;
(3) surface of the work is carrying out the ultrasonic wave first being processed, and it is 0.8 μ m-10 μ m that the surface roughness Ra value requires, and ultrasonic wave allowance is 0-0.06mm;
According to unlike material, but the surface roughness Ra value of concrete ultrasonic wave first being processed and ultrasonic wave allowance according to the form below are selected:
Ultrasonic cutter is to the workpiece applied pressure, and according to unlike material, but according to the form below is selected:
Ultrasonic wave adds workpiece movable speed and the amount of feeding in man-hour, and according to unlike material, but according to the form below is selected:
The present invention carries out ultrasonic metal surface and adds installation way, the technological parameter in man-hour and carried out clear and definite formulation on planer to workpiece, make and carry out ultrasonic metal surface on planer and add and had practicable operating procedure man-hour, guaranteed that ultrasonic metal surface processing carries out in the best condition, guaranteed the optimum efficiency to the processing of surface of the work ultrasonic wave.
The specific embodiment
Planer ultrasonic metal surface processing technology of the present invention, can adopt the ultrasonic metallic surface processing device that can be arranged on the various ultrasonic wave processing cutting tools on planer head or ultrasonic wave processing cutting tool is installed, as disclosed in CN101559498 " ultrasonic metal surface machining cutter ", CN202079438U disclosed " ultrasonic metallic surface processing device that is used for grinding machine ", CN202072730U disclosed " fast-forward ultrasonic metal surface processing ", etc.Specifically comprise the following steps:
(1) ultrasonic cutter is arranged on the knife rest of planer;
(2) cable between connection ultrasonic cutter and external ultrasound wave producer;
(3) carrying out the ultrasonic wave first being processed, the processing request that workpiece carries out selected according to the material according to the form below:
(4) with clamping workpiece on the workbench of planer (metal-planing machine), installation way when carrying out planing operation on installation way and planer is the same, start planer, workpiece is moved with planing machine platen, ultrasonic cutter is done feed motion with planer head, and workpiece is applied certain pressure, this pressure is selected according to workpiece material according to the form below:
(5) surface of the work is carried out ultrasonic wave processing, workpiece is with the planing machine platen moving linearly, and ultrasonic cutter is done feed motion with planer head, and workpiece movable speed and the amount of feeding are selected according to the material according to the form below:
Claims (4)
1. planer ultrasonic metal surface processing technology is characterized in that: comprise the following steps:
(1) ultrasonic cutter or ultrasonic metallic surface processing device that ultrasonic wave processing cutting tool is installed are arranged on the knife rest of planer;
(2) cable between connection ultrasonic cutter and external ultrasound wave producer;
(3) surface of the work is carrying out the ultrasonic wave first being processed, and it is 0.8 μ m-10 μ m that the surface roughness Ra value requires, and ultrasonic wave allowance is 0-0.06mm;
(4) with clamping workpiece on the workbench of planer, start planer, workpiece is moved with planing machine platen, ultrasonic cutter is done feed motion with planer head, ultrasonic cutter contacts and workpiece is applied the pressure of 30kg-500kg with workpiece;
(5) surface of the work is carried out ultrasonic wave processing, workpiece is with the planing machine platen moving linearly, ultrasonic cutter is done feed motion with planer head, and the workpiece movable speed that ultrasonic wave adds man-hour is 5m/ minute-90m/ minute, and the amount of feeding is 0.05 mm/ stroke-1.2 mm/ stroke.
2. planer ultrasonic metal surface processing technology according to claim 1 is characterized in that: surface roughness Ra value and the ultrasonic wave allowance of described step (3) ultrasonic wave first being processed, and according to unlike material, according to the form below is selected:
3. planer ultrasonic metal surface processing technology according to claim 1 is characterized in that: in described step (4), ultrasonic cutter is to the workpiece applied pressure, and according to unlike material, according to the form below is selected:
4. planer ultrasonic metal surface processing technology according to claim 1 is characterized in that: in described step (5), ultrasonic wave adds workpiece movable speed and the amount of feeding in man-hour, and according to unlike material, according to the form below is selected:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100315647A CN103084648A (en) | 2013-01-28 | 2013-01-28 | Ultrasonic metal surface machining process for planer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100315647A CN103084648A (en) | 2013-01-28 | 2013-01-28 | Ultrasonic metal surface machining process for planer |
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| CN103084648A true CN103084648A (en) | 2013-05-08 |
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| CN2013100315647A Pending CN103084648A (en) | 2013-01-28 | 2013-01-28 | Ultrasonic metal surface machining process for planer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666035A (en) * | 2016-03-08 | 2016-06-15 | 山东朝文能源装备有限公司 | Ultrasonic machining method for sucker rod and application thereof |
| CN112846341A (en) * | 2021-01-05 | 2021-05-28 | 山东省章丘鼓风机股份有限公司 | Small-size cooling fan slotting machine frock |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2147071Y (en) * | 1992-12-28 | 1993-11-24 | 张全勤 | Ultrasonic vibration cutting power head |
| JPH07132493A (en) * | 1993-11-05 | 1995-05-23 | Kaijo Corp | Ultrasonic slicer |
| US20040077293A1 (en) * | 2002-10-17 | 2004-04-22 | Kostar Timothy D. | Method and apparatus for ultrasonic machining |
| CN1690231A (en) * | 2004-04-28 | 2005-11-02 | 赵显华 | Ultrasonic metal surface processing device |
| CN2933694Y (en) * | 2006-08-16 | 2007-08-15 | 郝俊山 | Ultrasonic wave metallic surface finishing machine |
| CN101224532A (en) * | 2008-02-15 | 2008-07-23 | 四川东风电机厂有限公司 | Power station great mirror board and mirror face hkusm machining technique |
| CN101941082A (en) * | 2010-09-20 | 2011-01-12 | 中煤邯郸煤矿机械有限责任公司 | Ultrasonic wave processing method for outer surface of hydraulic cylinder lever with large cylinder diameter |
| CN102009188A (en) * | 2009-09-03 | 2011-04-13 | 株式会社岳将 | Ultrasonic cutting apparatus and ultrasonic horn used for the same |
| CN102626852A (en) * | 2012-04-28 | 2012-08-08 | 山东华云机电科技有限公司 | Supersonic machining method for conical surface of engine valve retainer |
-
2013
- 2013-01-28 CN CN2013100315647A patent/CN103084648A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2147071Y (en) * | 1992-12-28 | 1993-11-24 | 张全勤 | Ultrasonic vibration cutting power head |
| JPH07132493A (en) * | 1993-11-05 | 1995-05-23 | Kaijo Corp | Ultrasonic slicer |
| US20040077293A1 (en) * | 2002-10-17 | 2004-04-22 | Kostar Timothy D. | Method and apparatus for ultrasonic machining |
| CN1690231A (en) * | 2004-04-28 | 2005-11-02 | 赵显华 | Ultrasonic metal surface processing device |
| CN2933694Y (en) * | 2006-08-16 | 2007-08-15 | 郝俊山 | Ultrasonic wave metallic surface finishing machine |
| CN101224532A (en) * | 2008-02-15 | 2008-07-23 | 四川东风电机厂有限公司 | Power station great mirror board and mirror face hkusm machining technique |
| CN102009188A (en) * | 2009-09-03 | 2011-04-13 | 株式会社岳将 | Ultrasonic cutting apparatus and ultrasonic horn used for the same |
| CN101941082A (en) * | 2010-09-20 | 2011-01-12 | 中煤邯郸煤矿机械有限责任公司 | Ultrasonic wave processing method for outer surface of hydraulic cylinder lever with large cylinder diameter |
| CN102626852A (en) * | 2012-04-28 | 2012-08-08 | 山东华云机电科技有限公司 | Supersonic machining method for conical surface of engine valve retainer |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666035A (en) * | 2016-03-08 | 2016-06-15 | 山东朝文能源装备有限公司 | Ultrasonic machining method for sucker rod and application thereof |
| CN112846341A (en) * | 2021-01-05 | 2021-05-28 | 山东省章丘鼓风机股份有限公司 | Small-size cooling fan slotting machine frock |
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Application publication date: 20130508 |