CN1690231A - Ultrasonic metal surface processing device - Google Patents
Ultrasonic metal surface processing device Download PDFInfo
- Publication number
- CN1690231A CN1690231A CN 200410024057 CN200410024057A CN1690231A CN 1690231 A CN1690231 A CN 1690231A CN 200410024057 CN200410024057 CN 200410024057 CN 200410024057 A CN200410024057 A CN 200410024057A CN 1690231 A CN1690231 A CN 1690231A
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- Prior art keywords
- ultrasonic
- shell
- pressure
- metallic surface
- piezoelectric ceramic
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- 239000002184 metal Substances 0.000 title description 5
- 229910052751 metal Inorganic materials 0.000 title description 5
- 239000000919 ceramic Substances 0.000 claims abstract description 17
- 238000003754 machining Methods 0.000 claims description 13
- 230000005855 radiation Effects 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000004484 Briquette Substances 0.000 abstract 2
- 239000004020 conductor Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007769 metal material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005480 shot peening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a ultrasonic working device for metallic surface, which comprises ultrasonic generator and ultrasonic working device linked together by cable conductor. The ultrasonic generator is existing device, and ultrasonic working device comprises shell which is equipped with spring connected to checkout gear for pressure one side and to briquette the other side besides with checkout gear for pressure and display for pressure, checkout gear for pressure, display for pressure, briquette, spring, piezoelectric ceramic transducer equipped in the shell and connected tight to one end of the half-wavelength complex varying amplitude pole by screw, half-wavelength complex varying amplitude pole whose outlet connected tight to tool caput by screw, tool caput and draught fan equipped on other end of the shell. Producing with the device for metallic surface can reduce the processing cost rapidly and effectively, simplify the productive technology, and advance the productive efficiency, as a result, it takes on a nice extendable and applicable value.
Description
1, technical field
The present invention relates to a kind of technology of the metallic surface being handled with ultrasonic wave, specifically a kind of hardness that can improve the metallic surface and wear resistance, elimination surface microscopic defective, improve surface smoothness, improve the ultrasonic metallic surface processing device of fatigue strength.
2, background technology
The traditional raising metal skin hardness and the method for wear resistance are exactly hard surfacing, and strengthened shot peening etc. reduce the surface roughness Ra value simultaneously, have only with grinding machine processing, and not only time-consuming, effort, and also equipment drops into huge.
3, summary of the invention
The objective of the invention is at the deficiencies in the prior art, a kind of cold plasticity of metal under the normal temperature state of utilizing is provided, the utilization ultrasonic wave is carried out the surface finishing processing of impact type to metal material surface, make the surface of metal and alloy workpiece be issued to the ultrasonic metallic surface processing device that predetermined surfaceness requires in mechanical conditions, this device can be finished the requirement aspect above two on engine lathe, many operations of traditional method are simplified to an operation to be finished, significantly improved production efficiency, reduced the equipment input, reduce production cost, promoted product specification.
The objective of the invention is to realize in the following manner, this ultrasonic metallic surface processing device comprises ultrasonic generator and ultrasonic machining device two portions, links together by cable between the two.Wherein, ultrasonic generator is a prior art, ultrasonic machining device then is by shell, pressure-detecting device, pressure display unit, briquetting, spring, piezoelectric ceramic transducer, the half-wavelength complex horn, tool heads and blower fan constitute, one side of shell is provided with two springs, two springs join with briquetting respectively and by briquetting whole device are fixed on the lathe saddle, the pressure display unit that also is provided with pressure-detecting device and pressure-detecting device on the shell is used to handle and the show tools head acts on precompression on the workpiece, piezoelectric ceramic transducer is arranged among the shell and with an end of half-wavelength complex horn and closely is connected with bolt, the nodel line of half-wavelength complex horn is provided with boss, boss is installed in the thread end of shell and fixes in the enclosure with thread ending cover, and the output terminal of half-wavelength complex horn closely is connected with tool heads by bolt.Because ultrasonic metal surface processing is to apply ultrasonic vibration along processing work surface normal direction, under certain precompression, the high speed impact work piece surface that instrument is uniform and stable, pass through finished surface with certain speed of feed, thereby make the metallic surface obtain mechanical cold working hardening, improve the hardness and the wear resistance of finished surface greatly, significantly reduced the surface roughness Ra value.Because piezoelectric ceramic transducer will produce a large amount of heats in the course of the work, so the other end of shell is equipped with the aerofoil fan that is used for the piezoelectric ceramic transducer heat radiation.
Add man-hour with this device for metallic surface, supersonic machining apparatus is fixed on the lathe saddle by briquetting, provide power supply by the ultra-sonic generator that is fit to this ultrasonic machining device use, the ultrasonic machining device shell can be made into different shape, and tool heads can be made various suitable shapes according to workpiece characteristics to be processed.
The ultrasonic frequency electric oscillation signal that ultrasonic machining device produces by ultra-sonic generator, be converted into the vertical mechanical vibration of ultrasonic frequency by the pressure ceramic transverter, the half-wavelength complex horn is passed to tool heads after the longitudinal vibration of transverter is amplified, add rotatablely moving of workpiece in man-hour and be main motion, tool heads is done feeding movement along the axis of workpiece direction, pressure-detecting device by spring degree of deformation test pressure value and on indicating meter, shown, regulate the knife rest lateral feed according to displayed value.
4, description of drawings
Accompanying drawing 1 is the structural representation of ultrasonic metallic surface processing device;
Accompanying drawing 2 is the cut-away section structural representation of ultrasonic metallic surface processing device.
Among the figure, 1-ultrasonic generator, 2-cable, 3-shell, 4-pressure-detecting device, the 5-pressure display unit, 6-briquetting, 7-spring, 8-piezoelectric ceramic transducer, 9-half-wavelength complex horn, the 10-tool heads, 11-blower fan, 12-boss, 13-thread ending cover, 14-lathe saddle.
5, embodiment
Explain below below in conjunction with accompanying drawing 1-2 ultrasonic metallic surface processing device of the present invention being done.
Shown in accompanying drawing 1-2, ultrasonic metallic surface processing device of the present invention, its structure is to be made of ultrasonic generator 1 and ultrasonic machining device two portions, join by cable 2 between ultrasonic generator 1 and the ultrasonic machining device, ultrasonic generator 1 is a prior art, ultrasonic machining device then is by shell 3, pressure-detecting device 4, pressure display unit 5, briquetting 6, spring 7, piezoelectric ceramic transducer 8, half-wavelength complex horn 9, tool heads 10 and blower fan 11 constitute, shell 3 is provided with the pressure display unit 5 of pressure-detecting device 4 and pressure-detecting device 4, on shell 3, also be provided with an end and pressure-detecting device 4 joins, the spring 7 that the other end and briquetting 6 join, piezoelectric ceramic transducer 8 is arranged among the shell 3 and with an end of half-wavelength complex horn 9 and closely is connected with bolt, the nodel line of half-wavelength complex horn 9 is provided with boss 12, boss 12 is installed in the thread end of shell 3 and is fixed in the shell 3 with thread ending cover 13, the output terminal of half-wavelength complex horn 9 closely is connected with tool heads 10 by bolt, and the other end of shell 3 is provided with the blower fan 11 that is used for piezoelectric ceramic transducer 8 heat radiations.
Shell 3 can be made into different shape.
Whole device is fixed on the lathe saddle 14 by briquetting 6.
Ultrasonic generator 1 joins by power connector end on the shell 3 and piezoelectric ceramic transducer 8.
The blower fan 11 that is used for piezoelectric ceramic transducer 8 heat radiations is aerofoil fan.
Its processing and fabricating of ultrasonic metallic surface processing device of the present invention is simple and convenient, and processing and fabricating gets final product shown in the by specification accompanying drawing.The half-wavelength complex horn is made with 45# steel and titanium alloy.Shell available metal material is made multiple shape, and other parts are prior art or with the process for machining manufacturing of prior art.
Whole device can be installed on engine lathe, milling machine, the planer metallic surface is processed, can be to foreign round, and the plane, endoporus, circle, cylindrical in the working gear face, bearing, the excessive face of circular arc etc. carry out surface finishing processing.If be installed on automatization such as numerically-controlled machine and machining center and the integrated level high precision apparatus, the raising of its suface processing quality and production efficiency will be more obvious.
Ultrasonic metallic surface processing device of the present invention is compared with prior art, have reasonable in design, simple in structure, be easy to processing, characteristics such as easy to use, utilizing this device for metallic surface to process can cut down finished cost fast and effectively, simplify production technique, enhance productivity, promote the class of product, thereby, have good value for applications.
Claims (5)
1, ultrasonic metallic surface processing device, it is characterized in that this device comprises ultrasonic generator and ultrasonic machining device, join by cable between ultrasonic generator and the ultrasonic machining device, wherein, ultrasonic machining device is by shell, pressure-detecting device, pressure display unit, briquetting, spring, piezoelectric ceramic transducer, the half-wavelength complex horn, tool heads and blower fan constitute, shell is provided with the pressure display unit of pressure-detecting device and pressure-detecting device, on shell, also be provided with an end and pressure-detecting device joins, the spring that the other end and briquetting join, piezoelectric ceramic transducer is arranged among the shell and with an end of half-wavelength complex horn and closely is connected with bolt, the nodel line of half-wavelength complex horn is provided with boss, boss is installed in the thread end of shell and fixes in the enclosure with thread ending cover, the output terminal of half-wavelength complex horn closely is connected with tool heads by bolt, and the other end of shell is provided with the blower fan that is used for the piezoelectric ceramic transducer heat radiation.
2, ultrasonic metallic surface processing device according to claim 1 is characterized in that shell can be made into different shape.
3, ultrasonic metallic surface processing device according to claim 1 is characterized in that whole device is fixed on the lathe saddle by briquetting.
4, ultrasonic metallic surface processing device according to claim 1 is characterized in that ultrasonic generator joins by power connector end on the shell and piezoelectric ceramic transducer.
5, ultrasonic metallic surface processing device according to claim 1, the blower fan that it is characterized in that being used for the piezoelectric ceramic transducer heat radiation is an aerofoil fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100240571A CN1329532C (en) | 2004-04-28 | 2004-04-28 | Ultrasonic metal surface processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100240571A CN1329532C (en) | 2004-04-28 | 2004-04-28 | Ultrasonic metal surface processing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1690231A true CN1690231A (en) | 2005-11-02 |
| CN1329532C CN1329532C (en) | 2007-08-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100240571A Expired - Lifetime CN1329532C (en) | 2004-04-28 | 2004-04-28 | Ultrasonic metal surface processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1329532C (en) |
Cited By (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100465304C (en) * | 2007-03-21 | 2009-03-04 | 武汉晶泰科技有限公司 | Application of coupled ultrasonic field and electromagnetic field in increasing service life of metal material |
| CN100465305C (en) * | 2007-03-21 | 2009-03-04 | 武汉晶泰科技有限公司 | Method of raising abrasive resistance of metal material |
| CN101130828B (en) * | 2006-08-25 | 2010-05-12 | 中国人民解放军装甲兵工程学院 | Ultrasonic deep-rolling and tumbling integrated surface strengthening device |
| CN101851701A (en) * | 2010-04-14 | 2010-10-06 | 赵显华 | Ultrasonic metal surface processing device used for processing plane on milling machine or boring machine |
| CN102218549A (en) * | 2011-05-18 | 2011-10-19 | 赵显华 | Rotary arc surface machining device |
| CN101502881B (en) * | 2009-03-12 | 2012-02-22 | 山东华云机电科技有限公司 | Ultrasonic metallic surface processing device for numerically controlled lathe |
| CN102513942A (en) * | 2011-12-16 | 2012-06-27 | 南京航空航天大学 | Supersonic shot-peening forming method for single or double curvature integral panels |
| CN102632371A (en) * | 2012-05-03 | 2012-08-15 | 重庆三爱海陵实业有限责任公司 | Processing technology of engine valve |
| CN101559498B (en) * | 2008-11-19 | 2013-03-20 | 山东华云机电科技有限公司 | Ultrasonic metal surface machining cutter |
| CN102990304A (en) * | 2012-11-30 | 2013-03-27 | 武汉船用机械有限责任公司 | Spherical surface machining method |
| CN103072049A (en) * | 2013-01-28 | 2013-05-01 | 赵显华 | Ultrasonic metal surface machining process for cylindrical grinding machine |
| CN103084648A (en) * | 2013-01-28 | 2013-05-08 | 赵显华 | Ultrasonic metal surface machining process for planer |
| CN103111792A (en) * | 2013-01-28 | 2013-05-22 | 赵显华 | Lathe ultrasonic metal surface machining technology |
| CN103255281A (en) * | 2013-06-03 | 2013-08-21 | 赵显华 | Processing method capable of realizing shape stability of thin-walled pipe fitting |
| CN103333995A (en) * | 2013-07-05 | 2013-10-02 | 武汉理工大学 | Technological method and device for ultrasound-assisted quenching |
| CN103406713A (en) * | 2013-08-26 | 2013-11-27 | 赵显华 | Body vibration method and device for ultrasonic machining of hole slot surface |
| CN103406714A (en) * | 2013-08-26 | 2013-11-27 | 赵显华 | Ultrasonic machining method and device for groove sides |
| CN103522197A (en) * | 2013-11-05 | 2014-01-22 | 南京航空航天大学 | Numerical control ultrasonic shot peening process method based on dynamic pressure signal adjustment |
| CN103612064A (en) * | 2013-11-25 | 2014-03-05 | 赵显华 | Efficient ultrasonic metal surface machining tool |
| CN105729041A (en) * | 2016-04-27 | 2016-07-06 | 济南大学 | Ultrasonic surface rolling device for inner hole type parts |
| CN106827554A (en) * | 2016-12-21 | 2017-06-13 | 陕西师范大学 | A kind of ultrasonic activation mode conversion method and large scale Ultrasonic Plastic boxing system |
| CN106881560A (en) * | 2015-12-22 | 2017-06-23 | 山东华云机电科技有限公司 | A kind of supersonic making method for improving locomotive wheel wearability and application |
| CN107282945A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | A kind of bracelet car spends equipment |
| CN107695398A (en) * | 2016-08-08 | 2018-02-16 | 萨奥有限公司 | For on lathe to the method and apparatus of workpiece application surface structuration |
| CN108203756A (en) * | 2016-12-16 | 2018-06-26 | 南京理工大学 | Piezoelectric Driving metal-surface nano processing unit (plant) |
| CN111775060A (en) * | 2020-06-29 | 2020-10-16 | 湖南科技大学 | Ultrasonic shot blasting device for shaft parts |
| CN114074245A (en) * | 2021-11-22 | 2022-02-22 | 武汉理工大学 | Ultrasonic deep rolling device for bearing rolling ring surface |
| CN116638326A (en) * | 2023-06-13 | 2023-08-25 | 苏州科技大学 | Shape integrated turning device based on ultrasonic rolling |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2145651Y (en) * | 1993-02-25 | 1993-11-10 | 北京海淀金星超声波应用技术研究所 | Metal surface ultrasonic wave integrated processing equipment |
| CN2747225Y (en) * | 2004-04-28 | 2005-12-21 | 赵显华 | Ultrasonic apparatus for processing metal surface |
-
2004
- 2004-04-28 CN CNB2004100240571A patent/CN1329532C/en not_active Expired - Lifetime
Cited By (34)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101130828B (en) * | 2006-08-25 | 2010-05-12 | 中国人民解放军装甲兵工程学院 | Ultrasonic deep-rolling and tumbling integrated surface strengthening device |
| CN100465305C (en) * | 2007-03-21 | 2009-03-04 | 武汉晶泰科技有限公司 | Method of raising abrasive resistance of metal material |
| CN100465304C (en) * | 2007-03-21 | 2009-03-04 | 武汉晶泰科技有限公司 | Application of coupled ultrasonic field and electromagnetic field in increasing service life of metal material |
| CN101559498B (en) * | 2008-11-19 | 2013-03-20 | 山东华云机电科技有限公司 | Ultrasonic metal surface machining cutter |
| CN101502881B (en) * | 2009-03-12 | 2012-02-22 | 山东华云机电科技有限公司 | Ultrasonic metallic surface processing device for numerically controlled lathe |
| CN101851701A (en) * | 2010-04-14 | 2010-10-06 | 赵显华 | Ultrasonic metal surface processing device used for processing plane on milling machine or boring machine |
| CN102218549A (en) * | 2011-05-18 | 2011-10-19 | 赵显华 | Rotary arc surface machining device |
| CN102218549B (en) * | 2011-05-18 | 2012-07-11 | 赵显华 | Rotary arc surface machining device |
| CN102513942A (en) * | 2011-12-16 | 2012-06-27 | 南京航空航天大学 | Supersonic shot-peening forming method for single or double curvature integral panels |
| CN102632371A (en) * | 2012-05-03 | 2012-08-15 | 重庆三爱海陵实业有限责任公司 | Processing technology of engine valve |
| CN102990304A (en) * | 2012-11-30 | 2013-03-27 | 武汉船用机械有限责任公司 | Spherical surface machining method |
| CN103072049A (en) * | 2013-01-28 | 2013-05-01 | 赵显华 | Ultrasonic metal surface machining process for cylindrical grinding machine |
| CN103084648A (en) * | 2013-01-28 | 2013-05-08 | 赵显华 | Ultrasonic metal surface machining process for planer |
| CN103111792A (en) * | 2013-01-28 | 2013-05-22 | 赵显华 | Lathe ultrasonic metal surface machining technology |
| CN103255281A (en) * | 2013-06-03 | 2013-08-21 | 赵显华 | Processing method capable of realizing shape stability of thin-walled pipe fitting |
| CN103255281B (en) * | 2013-06-03 | 2015-06-03 | 赵显华 | Processing method capable of realizing shape stability of thin-walled pipe fitting |
| CN103333995A (en) * | 2013-07-05 | 2013-10-02 | 武汉理工大学 | Technological method and device for ultrasound-assisted quenching |
| CN103406713A (en) * | 2013-08-26 | 2013-11-27 | 赵显华 | Body vibration method and device for ultrasonic machining of hole slot surface |
| CN103406714A (en) * | 2013-08-26 | 2013-11-27 | 赵显华 | Ultrasonic machining method and device for groove sides |
| CN103406713B (en) * | 2013-08-26 | 2016-04-27 | 赵显华 | For body method for oscillating and the device of the processing of hole slot ultrasonic surface |
| CN103406714B (en) * | 2013-08-26 | 2016-12-07 | 赵显华 | A kind of groove side Ultrasonic Machining and device |
| CN103522197A (en) * | 2013-11-05 | 2014-01-22 | 南京航空航天大学 | Numerical control ultrasonic shot peening process method based on dynamic pressure signal adjustment |
| CN103612064A (en) * | 2013-11-25 | 2014-03-05 | 赵显华 | Efficient ultrasonic metal surface machining tool |
| CN106881560A (en) * | 2015-12-22 | 2017-06-23 | 山东华云机电科技有限公司 | A kind of supersonic making method for improving locomotive wheel wearability and application |
| CN107282945A (en) * | 2016-04-01 | 2017-10-24 | 刘宣 | A kind of bracelet car spends equipment |
| CN105729041A (en) * | 2016-04-27 | 2016-07-06 | 济南大学 | Ultrasonic surface rolling device for inner hole type parts |
| CN107695398A (en) * | 2016-08-08 | 2018-02-16 | 萨奥有限公司 | For on lathe to the method and apparatus of workpiece application surface structuration |
| CN108203756A (en) * | 2016-12-16 | 2018-06-26 | 南京理工大学 | Piezoelectric Driving metal-surface nano processing unit (plant) |
| CN106827554A (en) * | 2016-12-21 | 2017-06-13 | 陕西师范大学 | A kind of ultrasonic activation mode conversion method and large scale Ultrasonic Plastic boxing system |
| CN111775060A (en) * | 2020-06-29 | 2020-10-16 | 湖南科技大学 | Ultrasonic shot blasting device for shaft parts |
| CN111775060B (en) * | 2020-06-29 | 2021-07-27 | 湖南科技大学 | Ultrasonic shot blasting device for shaft parts |
| CN114074245A (en) * | 2021-11-22 | 2022-02-22 | 武汉理工大学 | Ultrasonic deep rolling device for bearing rolling ring surface |
| CN116638326A (en) * | 2023-06-13 | 2023-08-25 | 苏州科技大学 | Shape integrated turning device based on ultrasonic rolling |
| CN116638326B (en) * | 2023-06-13 | 2024-02-02 | 苏州科技大学 | Shape integrated turning device based on ultrasonic rolling |
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Granted publication date: 20070801 |
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| CX01 | Expiry of patent term |