CN203401134U - Improved shaper for processing press machine body working table - Google Patents
Improved shaper for processing press machine body working table Download PDFInfo
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- CN203401134U CN203401134U CN201320355736.1U CN201320355736U CN203401134U CN 203401134 U CN203401134 U CN 203401134U CN 201320355736 U CN201320355736 U CN 201320355736U CN 203401134 U CN203401134 U CN 203401134U
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- ratchet
- shaping machine
- screw mandrel
- felt
- lathe bed
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- 238000012545 processing Methods 0.000 title abstract description 22
- 238000007493 shaping process Methods 0.000 claims description 41
- 238000003825 pressing Methods 0.000 claims description 25
- 230000033001 locomotion Effects 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 8
- 238000012857 repacking Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000003801 milling Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 210000000080 chela (arthropods) Anatomy 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model discloses an improved shaper for processing the press machine body working table, which comprises 1) a mounting base part, 2) a transmitting system part, and 3) a ratchet system operating part. The press machine body is mounted on the mounting plate, the clamping is firm, and parts do not move along with the machine tool, thereby ensuring security and safety. Power of the equipment motor used for processing the same-sized press machine working table is smaller than that of the motor of a milling planer, a planer and a moving boring machine, and then power consumption is low and energy can be saved. Small-sized equipment can be used for processing large-sized parts, and the flatness and the surface finish are high.
Description
Technical field
The utility model belongs to forcing press part system of processing, particularly press frame workbench.
Background technology
In prior art, press frame workbench is processed with following mode:
Adopt shaping machine processing mode: fuselage is arranged on above shaping machine workbench, utilize shaping machine movable workbench to process fuselage workbench, because of fuselage own wt heavier, shaping machine movable workbench difficulty, shaping machine table transmission mechanism often damages, inefficiency, and fuselage that center of gravity is installed on shaping machine workbench is high, clamping is insecure, and potential safety hazard is many.
Adopt metal-planing machine processing mode: fuselage is arranged on above bench planer, utilizing bench planer to move processes fuselage workbench, because metal-planing machine knife rest is larger, directly add trade union's impact machine and hold with it, knife bar can only be lengthened, cause tool holder stiffness poor, the processing depth of cut is little, inefficiency, and metal-planing machine cost is high, power consumption is high, and occupied ground is wide.
Adopt planer-type milling machine processing mode: fuselage is arranged on above planer-type milling machine workbench, utilize planer-type milling machine movable workbench to process fuselage workbench, because planer-type milling machine processing is to be rotated and realized processing by cutter, piece surface tool marks are obvious, flatness and fineness are poor, factory arranges pincers worker to shovel to scrape to reach product requirement, inefficiency, labor strength is large, and planer-type milling machine is furnished with intermediate transverse girder, and such part range of work is restricted, large-scale fuselage can not be processed, planer-type milling machine cost is high, and power consumption is high, and occupied ground is wide.
Adopt moving boring machine processing mode: fuselage is arranged on above moving boring machine workbench, utilizing moving boring machine to move the rotation with ram main shaft processes fuselage workbench, because moving boring machine processing is to be rotated and realized processing by cutter, piece surface tool marks are obvious, and flatness and fineness are poor, factory arranges pincers worker to shovel to scrape to reach product requirement, inefficiency, labor strength is large, and moving boring machine cost is high, power consumption is high, and occupied ground is wide.
Utility model content
In order to solve the problem of company's press frame workbench difficult processing, on the basis in conjunction with the pluses and minuses of company actual situation ， comparator external and internal pressure machine fuselage workbench processing mode, this cover system of processing has been reequiped in design.
The specification requirement of this cover system of processing:
1, meet the requirement of the press frame workbench range of work;
2, simple to operate, reliable in action;
3, operating efficiency is high, reduces labor cost;
4, energy consumption is low, energy-conserving and environment-protective;
5, improve part processing precision, especially improve flatness and the fineness of the treatment of surfaces of components.
According to above specification requirement, researched and developed repacking shaping machine tonnage machine fuselage workbench technology.Operation control system technology is as Fig. 1, shown in Fig. 2, Fig. 1, in Fig. 2, sequence number is expressed as: 1, lathe bed, 2, pressing plate, 3, planker, 4, pressing plate, 5, scraper plate, 6, felt, 7, installing plate, 8, foundation bolt, 9, cover, 10, packing ring, 11, big belt pulley, 12, small belt pulley, 13, screw rodb base, 14, copper sheathing, 15, screw mandrel 16, felt 17, dust excluding plate 18, nut seat, 19, pin, 20, promote frame, 21, handle, 22, spring, 23, ratchet, 24, key, 25, ratchet, 26, ratchet casing, 27 cutting ferrules, 28, motor, 29, 29 parts such as shaping machine, parts and standard component and auxiliary equipment form.
Repacking shaping machine tonnage machine fuselage workbench technical work principle:
Be divided into four parts:
1, the rectilinear motion of knife rest,
2, the constant speed transverse shifting of shaping machine,
3, the quick transverse shifting of shaping machine,
4, the gap of machine tool system is adjusted.
The rectilinear motion of knife rest:
Utilize shaping machine (29) displacement structure and power source, make knife rest linear longitudinal movement, realize the planing function to press frame workbench, the stroke of the workbench width adjustment knife rest linear longitudinal movement that can process as required.
The constant speed transverse shifting of shaping machine:
Divide three parts: 1) mounting seat part: by lathe bed (1), pressing plate (2), planker (3), pressing plate (4), scraper plate (5), felt (6), installing plate (7), foundation bolt (8), cover (9), packing ring (10) forms, lathe bed (1) is fixed on and installs above basis (as shown in Figure 1) with foundation bolt (8), shaping machine (29) is fixed on to planker (3) above with securing member part, utilize V-type rail face that planker (3) is arranged on to lathe bed (1) above, install pressing plate (4), scraper plate (5), felt (6), cover (9), the auxiliary bodies such as packing ring (10), installing plate (7) is fixed on above the basis of correct position with foundation bolt (8), for clamping press frame.2) transmission system part: by screw rodb base (13), copper sheathing (14), screw mandrel (15), felt (16), dust excluding plate (17), nut seat (18) forms (as shown in Figure 2), nut seat (18) is fixed on to planker (3) above, screw mandrel (15) is through screw rodb base (13) for nut seat (18), copper sheathing (14) is fixed on lathe bed (1) above, notice that screw mandrel (15) is parallel with lathe bed (1) V-type rail face, and rotate flexibly, install felt (6), the auxiliary bodies such as dust excluding plate (17), by screw mandrel (15) rotation, drive nut seat (18) transverse shifting, thereby realize the transverse shifting of shaping machine (29).3) ratchet system operation part: by pin (19), promotion frame (20), handle (21), spring (22), ratchet (23), key (24), ratchet (25), ratchet casing (26)) form, by ratchet system operating means, convert the reciprocating motion of shaping machine (29) operation control system to ratchet intermittently rotatablely move, thereby drive the interrupted rotation of screw mandrel (15).
By this set of winding machine shaping machine (29) when the idle stroke, convert the reciprocating motion of planer (29) to ratchet intermittently rotatablely move, drive the interrupted rotation of screw mandrel (15), make the interrupted transverse shifting of nut seat (18), nut seat (18) is fixed on shaping machine (29) planker (3) above, thereby drive the interrupted transverse shifting of shaping machine (29), realize the planing operation to press frame workbench.
The quick transverse shifting of shaping machine (29): by big belt pulley (11), small belt pulley (12), motor (28), screw mandrel (15) (as shown in Figure 2) forms, in electric control system, be provided with constant speed shelves and quick shelves, in shelves, be provided with forward shelves and the anti-converting of controlling motor (28) fast, close the rectilinear motion of the knife rest of shaping machine (29), throw off ratchet system operation (disengagement ratchet (23) is connected with ratchet (25)), electrical control is changed to quick shelves, by forward (or reversion), motor (28) is with regard to forward (or reversion), by big belt pulley (11), small belt pulley (12), screw mandrel (15) transferring power, realize quick forward (or the oppositely) transverse shifting of shaping machine (29).When fuselage workbench adds correction line in man-hour and processes, quick return is convenient, quick, increases work efficiency.
The gap of machine tool system is adjusted: lathe bed (1), pressing plate (2), planker (3), pressing plate (4), copper sheathing (14), consist of, this overlaps kinematic system, working in reciprocating mode is after a period of time, V-type rail face can wear and tear, the machining accuracy of impact to part, by adjusting pressing plate (2), pressing plate (4) and copper sheathing (14), make the gap of lathe bed (1), pressing plate (2), pressing plate (4), planker (3) suitable, move back and forth steadily, guarantee that flatness and the fineness of the treatment of surfaces of components reaches industry requirement.
This system of processing advantage:
1, press frame is arranged on installing plate (7) above, and clamping is firm, and part is with machine tool motion, and safety is reliable.
2, the press bench of this structure processing same size, the equipment motor power (output) using is than planer-type milling machine, metal-planing machine, the motor power (output) of moving boring machine is much smaller, and energy consumption is low, energy-conservation.
3, this structure utilizes the mini-plant can price heavy parts, increased the range of work of fuselage workbench, and it is few to take place, workshop, takies business capital Shao，Wei enterprise and has saved cost.
4, this structural design has quick transverse moving mechanism, and workman is easy to operate, and operating efficiency is high.
5, utilize the flatness on fuselage workbench surface of this structure processing and highly polished, do not need No. two shovels of pincers worker to scrape, reduced workman's labour intensity, improved operating efficiency, saved cost.
My company has utilized this technology successfully to reequip six equipment, and equipment operation is good, has met company's Production requirement.
Accompanying drawing explanation
Fig. 1 work schematic diagram
Fig. 2 side view structural representation
Fig. 1-2 note of getting the bid is respectively: 1, lathe bed, 2, pressing plate, 3, planker, 4, pressing plate, 5, scraper plate, 6, felt, 7, installing plate, 8, foundation bolt, 9, cover, 10, packing ring, 11, big belt pulley, 12, small belt pulley, 13, screw rodb base, 14, copper sheathing, 15, screw mandrel, 16, felt, 17, dust excluding plate, 18, nut seat, 19, pin, 20, promote frame, 21, handle, 22, spring, 23, ratchet, 24, key, 25, ratchet, 26, ratchet casing, 27, cutting ferrule, 28, motor, 29, shaping machine.
The specific embodiment
Repacking shaping machine tonnage machine fuselage workbench technical work principle:
The rectilinear motion of knife rest:
Utilize shaping machine (29) displacement structure and power source, make knife rest linear longitudinal movement, realize the planing function to press frame workbench, the stroke of the workbench width adjustment knife rest linear longitudinal movement that can process as required.
The constant speed transverse shifting of shaping machine:
Divide three parts: 1) mounting seat part: by lathe bed (1), pressing plate (2), planker (3), pressing plate (4), scraper plate (5), felt (6), installing plate (7), foundation bolt (8), cover (9), packing ring (10) forms, lathe bed (1) is fixed on and installs above basis (as shown in Figure 1) with foundation bolt (8), shaping machine (29) is fixed on to planker (3) above with securing member part, utilize V-type rail face that planker (3) is arranged on to lathe bed (1) above, install pressing plate (4), scraper plate (5), felt (6), cover (9), the auxiliary bodies such as packing ring (10), installing plate (7) is fixed on above the basis of correct position with foundation bolt (8), for clamping press frame.2) transmission system part: by screw rodb base (13), copper sheathing (14), screw mandrel (15), felt (16), dust excluding plate (17), nut seat (18) forms (as shown in Figure 2), nut seat (18) is fixed on to planker (3) above, screw mandrel (15) is through screw rodb base (13) for nut seat (18), copper sheathing (14) is fixed on lathe bed (1) above, notice that screw mandrel (15) is parallel with lathe bed (1) V-type rail face, and rotate flexibly, install felt (6), the auxiliary bodies such as dust excluding plate (17), by screw mandrel (15) rotation, drive nut seat (18) transverse shifting, thereby realize the transverse shifting of shaping machine (29).3) ratchet system operation part: by pin (19), promotion frame (20), handle (21), spring (22), ratchet (23), key (24), ratchet (25), ratchet casing (26)) form, by ratchet system operating means, convert the reciprocating motion of shaping machine (29) operation control system to ratchet intermittently rotatablely move, thereby drive the interrupted rotation of screw mandrel (15).
By this set of winding machine shaping machine (29) when the idle stroke, convert the reciprocating motion of planer (29) to ratchet intermittently rotatablely move, drive the interrupted rotation of screw mandrel (15), make the interrupted transverse shifting of nut seat (18), nut seat (18) is fixed on shaping machine (29) planker (3) above, thereby drive the interrupted transverse shifting of shaping machine (29), realize the planing operation to press frame workbench.
The quick transverse shifting of shaping machine (29): by big belt pulley (11), small belt pulley (12), motor (28), screw mandrel (15), form as shown in Figure 2), in electric control system, be provided with constant speed shelves and quick shelves, in shelves, be provided with forward shelves and the anti-converting of controlling motor (28) fast, close the rectilinear motion of the knife rest of shaping machine (29), throw off ratchet system operation (disengagement ratchet (23) is connected with ratchet (25)), electrical control is changed to quick shelves, by forward (or reversion), motor (28) is with regard to forward (or reversion), by big belt pulley (11), small belt pulley (12), screw mandrel (15) transferring power, realize quick forward (or the oppositely) transverse shifting of shaping machine (29).When fuselage workbench adds correction line in man-hour and processes, quick return is convenient, quick, increases work efficiency.
The gap of machine tool system is adjusted: lathe bed (1), pressing plate (2), planker (3), pressing plate (4), copper sheathing (14), consist of, this overlaps kinematic system, working in reciprocating mode is after a period of time, V-type rail face can wear and tear, the machining accuracy of impact to part, by adjusting pressing plate (2), pressing plate (4) and copper sheathing (14), make the gap of lathe bed (1), pressing plate (2), pressing plate (4), planker (3) suitable, move back and forth steadily, guarantee that flatness and the fineness of the treatment of surfaces of components reaches industry requirement.
Claims (2)
1. a repacking shaping machine tonnage machine fuselage workbench, comprise lathe bed (1), pressing plate (2), planker (3), pressing plate (4), scraper plate (5), felt (6), installing plate (7), foundation bolt (8), cover (9), packing ring (10), big belt pulley (11), small belt pulley (12), screw rodb base (13), copper sheathing (14), screw mandrel (15), felt (16), dust excluding plate (17), nut seat (18), pin (19), promote frame (20), handle (21), spring (22), ratchet (23), key (24), ratchet (25), ratchet casing (26), cutting ferrule (27), motor (28), shaping machine (29), mounting seat is partly for lathe bed (1) is fixed on and installs above basis with foundation bolt (8), shaping machine (29) is fixed on to planker (3) above with securing member part, utilize V-type rail face that planker (3) is arranged on to lathe bed (1) above, install the auxiliary bodies such as pressing plate (4), scraper plate (5), felt (6), cover (9), packing ring (10), installing plate (7) is fixed on above the basis of correct position with foundation bolt (8), for clamping press frame, transmission system part is comprised of screw rodb base (13), copper sheathing (14), screw mandrel (15), felt (16), dust excluding plate (17), nut seat (18), nut seat (18) is fixed on to planker (3) above, screw mandrel (15) is fixed on lathe bed (1) above through screw rodb base (13), copper sheathing (14) for nut seat (18), install the auxiliary bodies such as felt (6), dust excluding plate (17), by screw mandrel (15) rotation, drive nut seat (18) transverse shifting, thereby realize the transverse shifting of shaping machine (29), ratchet system operation part: by pin (19), promotion frame (20), handle (21), spring (22), ratchet (23), key (24), ratchet (25), ratchet casing (26)) form, by ratchet system operating means, convert the reciprocating motion of shaping machine (29) operation control system to ratchet intermittently rotatablely move, thereby drive the interrupted rotation of screw mandrel (15).
2. press frame workbench as claimed in claim 1, is characterized in that screw mandrel (15) is parallel with lathe bed (1) V-type rail face, and rotates flexibly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320355736.1U CN203401134U (en) | 2013-06-20 | 2013-06-20 | Improved shaper for processing press machine body working table |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320355736.1U CN203401134U (en) | 2013-06-20 | 2013-06-20 | Improved shaper for processing press machine body working table |
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| Publication Number | Publication Date |
|---|---|
| CN203401134U true CN203401134U (en) | 2014-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320355736.1U Expired - Fee Related CN203401134U (en) | 2013-06-20 | 2013-06-20 | Improved shaper for processing press machine body working table |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106181531A (en) * | 2016-08-23 | 2016-12-07 | 安徽池州家用机床股份有限公司 | A kind of lathe traverse feed stopping means |
| CN106238796A (en) * | 2016-08-18 | 2016-12-21 | 陈泳东 | A kind of Novel planer for building labor and materials processing |
| CN111515444A (en) * | 2020-05-02 | 2020-08-11 | 张军堂 | Double housing planer |
-
2013
- 2013-06-20 CN CN201320355736.1U patent/CN203401134U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106238796A (en) * | 2016-08-18 | 2016-12-21 | 陈泳东 | A kind of Novel planer for building labor and materials processing |
| CN106238796B (en) * | 2016-08-18 | 2018-12-11 | 林勇翔 | A kind of Novel planer processed for building labor and materials |
| CN106181531A (en) * | 2016-08-23 | 2016-12-07 | 安徽池州家用机床股份有限公司 | A kind of lathe traverse feed stopping means |
| CN111515444A (en) * | 2020-05-02 | 2020-08-11 | 张军堂 | Double housing planer |
| CN111515444B (en) * | 2020-05-02 | 2021-11-09 | 大畏机床(江苏)有限公司 | Double housing planer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140122 Termination date: 20140620 |
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| EXPY | Termination of patent right or utility model |