CN103074507B - 一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 - Google Patents
一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 Download PDFInfo
- Publication number
- CN103074507B CN103074507B CN201310008715.7A CN201310008715A CN103074507B CN 103074507 B CN103074507 B CN 103074507B CN 201310008715 A CN201310008715 A CN 201310008715A CN 103074507 B CN103074507 B CN 103074507B
- Authority
- CN
- China
- Prior art keywords
- weight part
- silicon carbide
- add
- master alloy
- silumin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011159 matrix material Substances 0.000 title claims abstract description 37
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 35
- 239000002131 composite material Substances 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 26
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 title abstract 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 98
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 65
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 56
- 239000000956 alloy Substances 0.000 claims abstract description 56
- 239000010949 copper Substances 0.000 claims abstract description 31
- 239000000126 substance Substances 0.000 claims abstract description 31
- 239000002245 particle Substances 0.000 claims abstract description 29
- 238000007747 plating Methods 0.000 claims abstract description 26
- 229910052802 copper Inorganic materials 0.000 claims abstract description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 5
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 4
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 238000007670 refining Methods 0.000 claims description 37
- 229910000551 Silumin Inorganic materials 0.000 claims description 33
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 30
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000003795 chemical substances by application Substances 0.000 claims description 29
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 24
- 239000012530 fluid Substances 0.000 claims description 24
- 239000012153 distilled water Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 17
- 238000010792 warming Methods 0.000 claims description 17
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 15
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 15
- 239000002893 slag Substances 0.000 claims description 12
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 11
- 230000008018 melting Effects 0.000 claims description 11
- 239000011734 sodium Substances 0.000 claims description 11
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 10
- 239000012190 activator Substances 0.000 claims description 10
- 238000013019 agitation Methods 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 230000001235 sensitizing effect Effects 0.000 claims description 10
- 239000010955 niobium Substances 0.000 claims description 9
- 229910052758 niobium Inorganic materials 0.000 claims description 8
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 8
- XOGGUFAVLNCTRS-UHFFFAOYSA-N tetrapotassium;iron(2+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] XOGGUFAVLNCTRS-UHFFFAOYSA-N 0.000 claims description 8
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 239000011777 magnesium Substances 0.000 claims description 7
- 229910052750 molybdenum Inorganic materials 0.000 claims description 7
- 238000013329 compounding Methods 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 6
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 5
- 101150003085 Pdcl gene Proteins 0.000 claims description 5
- 206010070834 Sensitisation Diseases 0.000 claims description 5
- 229910021626 Tin(II) chloride Inorganic materials 0.000 claims description 5
- 230000004913 activation Effects 0.000 claims description 5
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 5
- 229910000366 copper(II) sulfate Inorganic materials 0.000 claims description 5
- 238000007865 diluting Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 230000008313 sensitization Effects 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
- 235000011150 stannous chloride Nutrition 0.000 claims description 5
- 229940095064 tartrate Drugs 0.000 claims description 5
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 claims description 5
- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical group N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- FAOSYNUKPVJLNZ-UHFFFAOYSA-N butylstannane Chemical compound CCCC[SnH3] FAOSYNUKPVJLNZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- -1 (4) Chemical compound 0.000 claims description 3
- DPDMMXDBJGCCQC-UHFFFAOYSA-N [Na].[Cl] Chemical compound [Na].[Cl] DPDMMXDBJGCCQC-UHFFFAOYSA-N 0.000 claims description 3
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 3
- 229910001634 calcium fluoride Inorganic materials 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- VHHHONWQHHHLTI-UHFFFAOYSA-N hexachloroethane Chemical group ClC(Cl)(Cl)C(Cl)(Cl)Cl VHHHONWQHHHLTI-UHFFFAOYSA-N 0.000 claims description 3
- CUXQLKLUPGTTKL-UHFFFAOYSA-M microcosmic salt Chemical compound [NH4+].[Na+].OP([O-])([O-])=O CUXQLKLUPGTTKL-UHFFFAOYSA-M 0.000 claims description 3
- 239000004323 potassium nitrate Substances 0.000 claims description 3
- 235000010333 potassium nitrate Nutrition 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 235000010344 sodium nitrate Nutrition 0.000 claims description 3
- 239000004317 sodium nitrate Substances 0.000 claims description 3
- 229940001516 sodium nitrate Drugs 0.000 claims description 3
- IYRGXJIJGHOCFS-UHFFFAOYSA-N neocuproine Chemical class C1=C(C)N=C2C3=NC(C)=CC=C3C=CC2=C1 IYRGXJIJGHOCFS-UHFFFAOYSA-N 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 2
- 229910000676 Si alloy Inorganic materials 0.000 abstract 1
- 239000010703 silicon Substances 0.000 abstract 1
- 229910001018 Cast iron Inorganic materials 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000012360 testing method Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- BEHYHCBDZZQSBV-UHFFFAOYSA-N 2,3-dimethyl-1,10-phenanthroline Chemical class C1=CC=NC2=C(N=C(C(C)=C3)C)C3=CC=C21 BEHYHCBDZZQSBV-UHFFFAOYSA-N 0.000 description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 2
- WYWFMUBFNXLFJK-UHFFFAOYSA-N [Mo].[Sb] Chemical compound [Mo].[Sb] WYWFMUBFNXLFJK-UHFFFAOYSA-N 0.000 description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 229910000809 Alumel Inorganic materials 0.000 description 1
- 229910000592 Ferroniobium Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Abstract
Description
材质 | 断裂特点 |
高碳灰铸铁 | 第1次循环结束,刹车面有均布疲劳细纹,第二次循环结束裂纹扩展,第3次循环到一半有一条裂纹扩 。 |
钼锑球墨铸铁 | 第3次循环结束,刹车面有均布疲劳细纹,随循环次数的增加,裂纹长度扩展缓慢,至第12次循环结束,发现贯通裂纹出现。 |
实施例1-7制备的复合材料 | 第16次循环结束,刹车面有均布疲劳细纹,随循环次数的增加,裂纹长度扩展缓慢,至第25次循环结束,仍未发现贯通裂纹出现。 |
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310008715.7A CN103074507B (zh) | 2013-01-10 | 2013-01-10 | 一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310008715.7A CN103074507B (zh) | 2013-01-10 | 2013-01-10 | 一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103074507A CN103074507A (zh) | 2013-05-01 |
CN103074507B true CN103074507B (zh) | 2014-08-13 |
Family
ID=48151200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310008715.7A Active CN103074507B (zh) | 2013-01-10 | 2013-01-10 | 一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN103074507B (zh) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103952582A (zh) * | 2014-04-28 | 2014-07-30 | 上海大学 | 一种用于轻量化制动盘的铝基复合材料的制备方法 |
CN104265816A (zh) * | 2014-08-15 | 2015-01-07 | 山东金山汽配有限公司 | 一种增强型铝基复合材料刹车片 |
CN104388759B (zh) * | 2014-10-24 | 2016-09-14 | 宁夏鸿裕机械科技有限公司 | 一种铝基复合材料及其粉末冶金制备方法 |
CN104561845A (zh) * | 2014-12-22 | 2015-04-29 | 青岛麦特瑞欧新材料技术有限公司 | 一种用于制备汽车制动盘的铝基复合材料 |
CN104451240B (zh) * | 2014-12-30 | 2016-05-18 | 南昌航空大学 | 一种电子封装用碳化硅增强铝基复合材料的制备方法 |
CN104946922B (zh) * | 2015-06-05 | 2017-08-25 | 山东正诺集团有限公司 | 一种Ti3SiC2‑Al汽车刹车盘材料的制备方法 |
CN105671353B (zh) * | 2016-01-26 | 2017-09-26 | 山东正诺集团有限公司 | 一种无机粒子增强的铝基刹车盘材料的制备方法 |
CN108707790B (zh) * | 2017-03-17 | 2020-03-10 | 黄河科技学院 | 一种高强铸造铝合金 |
DE102017008992B3 (de) * | 2017-09-26 | 2019-03-07 | Fagor Ederlan S.COOP. | Scheibenbremse |
CN109082564A (zh) * | 2018-09-17 | 2018-12-25 | 安徽博耐克摩擦材料有限公司 | 一种用于制动盘的铝合金材料 |
CN109136665A (zh) * | 2018-09-17 | 2019-01-04 | 安徽博耐克摩擦材料有限公司 | 一种用于制动鼓的铝合金材料 |
CN112111666A (zh) * | 2020-07-16 | 2020-12-22 | 德州明联空调设备有限公司 | 一种铝基复合材料及其制成的叶轮 |
CN112792321B (zh) * | 2021-02-01 | 2022-12-06 | 安徽江宏制动器有限公司 | 一种汽车用制动盘的生产工艺 |
CN113560815A (zh) * | 2021-06-23 | 2021-10-29 | 广州三的投资管理企业(有限合伙) | 一种铝基碳陶刹车盘的制备方法和应用 |
CN114540653B (zh) * | 2022-02-24 | 2022-11-25 | 惠州云海镁业有限公司 | 一种高耐腐性镁合金加工工艺 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102703771A (zh) * | 2012-06-17 | 2012-10-03 | 山东正诺机械科技有限公司 | 刹车盘用碳化硅/铝合金复合材料的制备方法 |
-
2013
- 2013-01-10 CN CN201310008715.7A patent/CN103074507B/zh active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102703771A (zh) * | 2012-06-17 | 2012-10-03 | 山东正诺机械科技有限公司 | 刹车盘用碳化硅/铝合金复合材料的制备方法 |
Also Published As
Publication number | Publication date |
---|---|
CN103074507A (zh) | 2013-05-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103074507B (zh) | 一种刹车盘用外加碳化硅颗粒增强硅铝合金基复合材料的制备方法 | |
CN103074509B (zh) | 碳化硅-氧化锆颗粒增强的刹车盘铝基复合材料的制备方法 | |
WO2021114967A1 (zh) | 一种原位三元纳米颗粒增强铝基复合材料的制备方法 | |
WO2019090963A1 (zh) | 一种车身用原位纳米强化铝合金挤压材及制备方法 | |
CN102703771B (zh) | 刹车盘用碳化硅/铝合金复合材料的制备方法 | |
WO2013029270A1 (zh) | 一种高强度耐磨气缸套及其制备方法 | |
CN105861866A (zh) | 一种金属基复合材料及其制备方法 | |
CN1643171A (zh) | 高温应用中的高强度铝合金 | |
CN103103399B (zh) | 一种稳定性好的铝合金型材的熔炼制备方法 | |
CN109182822B (zh) | 一种高性能7075铝合金的模锻方法 | |
CN103290343B (zh) | 填充粒子增强的铝合金复合材料的制备方法 | |
CN104131186A (zh) | 增强粒子-铜合金界面相容处理的铝基复合材料的制备方法 | |
CN101613823A (zh) | 一种不含铝元素的高强度耐热压铸镁合金及其制备方法 | |
CN103103400A (zh) | 一种抗断裂铝合金型材的熔炼制备方法 | |
CN103290272A (zh) | 用于制作汽车制动系统的新型亚共晶铝硅合金 | |
CN109055831B (zh) | 纳米过共晶铝硅合金复合变质剂及其制备方法和用途 | |
CN103103398B (zh) | 一种抗锈蚀铝合金型材的熔炼制备方法 | |
CN107904428B (zh) | 一种含石墨烯的镁合金细化剂及其制备方法 | |
CN1619003A (zh) | 一种高强度铸造铝硅系合金及其制备方法 | |
CN103103402A (zh) | 一种静电料末喷涂铝合金型材的熔炼制备方法 | |
CN105154721A (zh) | 一种掺混玄武岩纤维的增强耐磨复合铝合金汽车零部件及其铸造工艺 | |
CN110079710B (zh) | 一种原位纳米TiC颗粒增强Al-Si基复合材料及其制备方法 | |
CN105002406B (zh) | 高弹性过共晶铝合金及其制造方法 | |
CN104120290A (zh) | 碳化硅增强型铝铜基复合材料的制备方法 | |
CN102041424B (zh) | 一种原位颗粒增强镁基复合材料的制备方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee |
Owner name: SHANDONG ZHENGNUO GROUP CO., LTD. Free format text: FORMER NAME: SHANDONG ZHENGNUO MACHINERY TECHNOLOGY CO., LTD. |
|
CP01 | Change in the name or title of a patent holder |
Address after: 257000 Shandong city of Dongying province Guangrao County rice Zhuang Zhen Diao Lu Cun Patentee after: SHANDONG ZHENGNUO GROUP Co.,Ltd. Address before: 257000 Shandong city of Dongying province Guangrao County rice Zhuang Zhen Diao Lu Cun Patentee before: SHANDONG ZHENGNUO MACHINERY TECHNOLOGY Co.,Ltd. |
|
PP01 | Preservation of patent right |
Effective date of registration: 20180321 Granted publication date: 20140813 |
|
PP01 | Preservation of patent right | ||
PD01 | Discharge of preservation of patent |
Date of cancellation: 20210321 Granted publication date: 20140813 |
|
PD01 | Discharge of preservation of patent | ||
PP01 | Preservation of patent right |
Effective date of registration: 20210321 Granted publication date: 20140813 |
|
PP01 | Preservation of patent right | ||
PD01 | Discharge of preservation of patent |
Date of cancellation: 20240321 Granted publication date: 20140813 |
|
PP01 | Preservation of patent right |
Effective date of registration: 20240321 Granted publication date: 20140813 |