Automatic test packing machine
Technical field
The present invention relates to a kind of automatic test packing machine.
Background technology
At various electrical motors, reactor for daylight lamp, all size voltage transformer, vision receivers etc. all often use inductance coil, in some small-sized electronic products, often use small-sized inductance coil, there is at present a kind of wire coiling machine can produce bead inductance coil, be on bead around on enamel wire, while winding the line on bead, easily make enamel wire impaired, cause producing bead inductance coil and can not resist high pressure in use, when serious, can cause coil short circuit, lives and properties are threatened, therefore bead inductance coil needs it to carry out high pressure resistant detection after production, defective products is rejected, the artificial mode of normal employing detects at present, the not single complex procedures of the mode of manual detection, and detection efficiency is low, accuracy of detection is poor, and need hand-held high pressure detecting pen in the process detecting, staff has certain danger in the process detecting, and manual detection mode labour intensity is large, can't meet large batch of detection demand, bead inductance coil needs qualified product to carry out package sale after detecting, at present be also to adopt artificial mode to pack, first staff counts the bead inductance coil of some, then packed in packaging bag, with capper, packaging bag is sealed again, because the volume of bead inductance coil is little, quantity is many, staff needs closely to keep a close watch on for a long time bead inductance coil, also need to concentrate to examine quantity, otherwise easily miscount quantity, cause loss or affect reputation, and under this mode of operation, staff's labour intensity is large, easily cause staff's eye tired, work long hours and also easily cause eye disease.
Summary of the invention
Technical matters to be solved by this invention is to overcome the deficiencies in the prior art, provides that a kind of labour intensity is little, productive costs is low, work efficiency is high, can also realize the automatic test packing machine of automatic detection, screening and packing simultaneously.The technical solution adopted in the present invention is: the present invention includes pedestal, controller, be arranged on high-voltage detecting device on described pedestal, packing device and with the suitable hopper that connects material of described high-voltage detecting device, described high-voltage detecting device and packing device are all electrically connected to described controller, the feeding bar of described high-voltage detecting device moves to product on the fixture of described high-voltage detecting device from the described hopper that connects material, and described fixture is pressed in product the electrode slice of described high-voltage detecting device
and electrode slice
between detect, the product after having detected falls into described packing device, described packing device is packed qualified product again.
Described high-voltage detecting device also comprises the substrate that is fixedly installed on described pedestal, is arranged on the guide rail I on described substrate, is provided with the slide block with its sliding block joint on described guide rail I
, described feeding bar arranges described slide block
upper, described slide block
be in transmission connection with driving device, described feeding boom end is magnetic, and described fixture is arranged on described substrate, is provided with described electrode slice on described fixture
with described electrode slice
, described electrode slice
with described electrode slice
all be electrically connected to detector, described detector is electrically connected to described controller.
Described packing device comprises the bag-loading mechanism being arranged on described pedestal, bagging mechanism, feed mechanism, sack heat sealing mechanism and stand-up bag shelf, the material taking hand of described bag-loading mechanism is obtained a packaging bag from described stand-up bag shelf, Z axis motion structure by described bag-loading mechanism is mentioned described material taking hand, and by the X-axis motion structure of described bag-loading mechanism, described material taking hand is delivered to preposition, then the tensioning block of described bagging mechanism is inserted and tensioning sack, the feedblock of described feed mechanism is sent into packaging bag by product from sack again, complete after feeding, the pallet of described sack heat sealing mechanism coordinates with thermal head and clamps sack, after a period of time, packaging bag completes sealing.
Described bag-loading mechanism also comprises and is arranged on described pedestal and the suction bag head matching with described material taking hand, when described material taking hand arrives preposition, described material taking hand moves downward, while moving to relevant position, described suction bag head holds the below of sack, described material taking hand is upward movement again, and sack top is with described material taking hand upward movement again, thereby opens the package.
Described bagging mechanism also comprises the bearing that is fixedly installed on described pedestal, be fixedly installed on guide rod I on described bearing, with the slide block II of described guide rod I sliding block joint, be fixedly installed on upper and vertical with the direction of slip of the described slide block II guide rail II of described slide block II, with the slide block of described guide rail II sliding block joint
and cylinder
, described cylinder
by pipe link and described slide block
connect described pipe link and described cylinder
and described slide block
chain connection, described cylinder
outbound course identical with the direction of slip of described slide block II, described tensioning block is arranged on described slide block
upper, described cylinder
during output, the proal while of described tensioning block outwards opens again, thereby enters sack tensioning sack.
Described feed mechanism also comprises connect material platform and cylinder
, described feedblock is arranged on described cylinder
mouth suitable with the described platform that connects material, described in the platform top that connects material be provided with material bin, described material bin and described high-voltage detecting device are suitable, the platform that connects material described in product enters and falls into from described material bin, described cylinder
during output, described feedblock is released the described product connecting material on platform.
Described cylinder
mouth be also provided with defective products and collect platform, when described material bin enters defective products, described cylinder
output, described feedblock is released the described product connecting material on platform, and simultaneously described defective products is collected platform and is moved to described material bin below and catch bad product.
Described automatic test packing machine also comprises cutting agency, described cutting agency comprises the Y-axis motion structure being arranged on described pedestal and is arranged on the cylinder I II on described Y-axis motion structure, on the mouth of described cylinder I II, be provided with blanking block, the outbound course of described cylinder I II is in Z-direction, during blanking, described blanking block moves downward and holds packaging bag, then described blanking block upward movement again, described Y-axis motion structure shifts out packaging bag, and described blanking block unclamps packaging bag and completes blanking.
Described pedestal below is provided with cabinet, and described cabinet below is provided with at least three castors.
Described cabinet below is also provided with foot pad.
The invention has the beneficial effects as follows: because the present invention has adopted the design of automatic detection, packing, the present invention includes pedestal, controller, be arranged on high-voltage detecting device on described pedestal, packing device and with the suitable hopper that connects material of described high-voltage detecting device, described high-voltage detecting device and packing device are all electrically connected to described controller, the feeding bar of described high-voltage detecting device moves to product on the fixture of described high-voltage detecting device from the described hopper that connects material, and described fixture is pressed in product the electrode slice of described high-voltage detecting device
and electrode slice
between detect, product after detection completes falls into described packing device, described packing device is packed qualified product again, process in whole packing does not have too much human intervention, staff only need to monitor on described automatic test packing machine side, detection efficiency is high, accuracy of detection is high, and package speed is fast, work efficiency is high, greatly reduce staff's labour intensity, and staff that only need to be a small amount of in the process that detects and pack, effectively reduced productive costs, so, labour intensity of the present invention is little, productive costs is low and work efficiency is high, can also realize automatic detection, screening and packing.
Accompanying drawing explanation
Fig. 1 is integral structure schematic diagram of the present invention;
Fig. 2 is the structural representation of described high-voltage detecting device 3;
Fig. 3 is the structural representation of described packing device 4;
Fig. 4 is the structural representation of described bag-loading mechanism 42;
Fig. 5 is described bagging mechanism 43 and described feed mechanism 44 structural representations;
Fig. 6 is the structure enlarged diagram at the A place of Fig. 1;
Fig. 7 is work structuring schematic diagram of the present invention.
The specific embodiment
As shown in Figure 1, in the present embodiment, the present invention includes pedestal 1, controller 2, be arranged on high-voltage detecting device 3 on described pedestal 1, packing device 4 and with the suitable hopper 5 that connects material of described high-voltage detecting device 3, described high-voltage detecting device 3 and packing device 4 are all electrically connected to described controller 2, the feeding bar 31 of described high-voltage detecting device 3 moves to product on the fixture 32 of described high-voltage detecting device 3 from the described hopper 5 that connects material, and described fixture 32 is pressed in product the electrode slice of described high-voltage detecting device 3
36 and electrode slice
between 37, detect, the product after having detected falls into described packing device 4, and described packing device 4 is sent qualified product into packaging bag again and packed.
As shown in Figure 2, described high-voltage detecting device 3 also comprises the substrate 30 that is fixedly installed on described pedestal 1, is arranged on the guide rail I33 on described substrate 30, is provided with the slide block with its sliding block joint on described guide rail I33
34, described feeding bar 31 arranges described slide block
on 34, described slide block
34 are in transmission connection with driving device 35, and described feeding bar 31 ends are magnetic, and described fixture 32 is arranged on described substrate 30, on described fixture 32, is provided with described electrode slice
36 and described electrode slice
37, described electrode slice
36 and described electrode slice
37 are all electrically connected to detector 38, and described detector 38 is electrically connected to described controller 2.
As shown in Figure 3, described packing device 4 comprises the bag-loading mechanism 42 being arranged on described pedestal 1, bagging mechanism 43, feed mechanism 44, sack heat sealing mechanism 45 and stand-up bag shelf 46, the material taking hand 421 of described bag-loading mechanism 42 is obtained a packaging bag from described stand-up bag shelf 46, Z axis motion structure 422 by described bag-loading mechanism 42 is mentioned described material taking hand 421, and by the X-axis motion structure 423 of described bag-loading mechanism 42, described material taking hand 421 is delivered to preposition, then the tensioning block 431 of described bagging mechanism 43 is inserted and tensioning sack, the feedblock 441 of described feed mechanism 44 is sent into packaging bag by product from sack again, complete after feeding, the pallet 451 of described sack heat sealing mechanism 45 coordinates with thermal head 452 and clamps sack, after a period of time, packaging bag completes sealing.
As shown in Figure 4, described bag-loading mechanism 42 also comprises and is arranged on described pedestal 1 and the suction bag matching with described material taking hand 421 424, when described material taking hand 421 arrives preposition, described material taking hand 421 moves downward, while moving to relevant position, described suction bag 424 holds the below of sack, and described material taking hand 421 is upward movement again, sack top is with described material taking hand 421 upward movement again, thereby opens the package.
As shown in Figure 5, described bagging mechanism 43 also comprise the bearing 432 that is fixedly installed on described pedestal 1, be fixedly installed on guide rod I433 on described bearing 432, with the slide block II434 of described guide rod I433 sliding block joint, be fixedly installed on upper and vertical with the direction of slip of the described slide block II434 guide rail II435 of described slide block II434, with the slide block of described guide rail II435 sliding block joint
436 and cylinder
437, described cylinder
437 by pipe link 438 and described slide block
436 connect, described pipe link 438 and described cylinder
437 and described slide block
436 chain connections, described cylinder
437 outbound course is identical with the direction of slip of described slide block II434, and described tensioning block 431 is arranged on described slide block
on 436, described cylinder
in 437 whens output, the described proal while of tensioning block 431 outwards opens again, thereby enters sack tensioning sack, and described bagging mechanism 43 structure designs are ingenious, bagging effective, and the success ratio of bagging is high, and speed is fast.
Described feed mechanism 44 also comprises connect material platform 442 and cylinder
443, described feedblock 441 is arranged on described cylinder
443 mouth is also suitable with the described platform 442 that connects material, described in platform 442 tops that connect material be provided with material bin 444, described material bin 444 is suitable with described high-voltage detecting device 3, the platform 442 that connects material described in product enters and falls into from described material bin 444, described cylinder
during 443 output, described feedblock 441 is released the described product connecting material on platform 442.
Described cylinder
443 mouth is also provided with defective products and collects platform 445, when described material bin 444 enters defective products, and described cylinder
443 outputs, described feedblock 441 is released the described product connecting material on platform 442, and simultaneously described defective products is collected platform 445 and is moved to described material bin 444 belows and catch bad product, has realized automatic screening, has greatly reduced work capacity.
Show as described in Figure 6, described automatic test packing machine also comprises cutting agency, described cutting agency comprises the Y-axis motion structure 71 being arranged on described pedestal 1 and is arranged on the cylinder I II72 on described Y-axis motion structure 71, on the mouth of described cylinder I II72, be provided with blanking block 73, the outbound course of described cylinder I II72 is in Z-direction, during blanking, described blanking block 73 moves downward and holds packaging bag, then described blanking block 73 upward movement again, described Y-axis motion structure 72 shifts out packaging bag, and described blanking block 73 unclamps packaging bag and completes blanking.
Described pedestal 1 below is provided with cabinet 8, described detector 38 is arranged in described cabinet 8, and described cabinet 8 belows are provided with at least three castors 9, is provided with in the present embodiment four described castors 9, described automatic test packing machine is provided with four described castors 9, mobile very convenient.
Described cabinet 8 belows are also provided with foot pad 10, in the present embodiment, described cabinet 8 belows are also provided with four described foots pad 10, and described foot pad 10 contacts with ground, effectively prevent that described automatic test packing machine is moved in work, make it more stable in work.
As shown in Figures 1 to 7, described receiving hopper 5 is connected with wire coiling machine 11, described wire coiling machine 11 falls into described receiving hopper 5 by the product that completes coiling, described feeding bar 31 is near described receiving hopper 5 discharging openings, because described feeding bar 31 ends have magnetic, described feeding bar 31 takes out a product from described receiving hopper 5, and product is moved to the enterprising horizontal high voltage detection of described fixture 32, if the enamel wire on product has damage can be broken down by high-voltage, now described detector 38 sends signal, described fixture 32 unclamps, simultaneously described cylinder
443 release and have caught the product of test by described bad collection platform 445, if the enamel wire on product is without damage, platform 442 will connect material described in product will directly fall into from described material bin 444, 2 pairs of qualified products of described controller count, on described collection platform 445, pile up while having predetermined product quantity, described feedblock 441 pushes packaging bag by the product on described collection platform 445, when the product quantity in packaging bag reaches predetermined quantity, described tensioning block 431 exits sack, then described sack heat sealing mechanism 45 seals packaging bag again, after having sealed, described cutting agency 71 moves to the product that completes packing the position of setting.
The present invention is applied to the technical field of automatic test packing machine.
Although embodiments of the invention are described with practical solution, do not form the restriction to implication of the present invention, for those skilled in the art, according to this specification sheets to the modification of its embodiment and with the combination of other schemes be all apparent.