CN110415968B - Winding mechanism - Google Patents

Winding mechanism Download PDF

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Publication number
CN110415968B
CN110415968B CN201910838569.8A CN201910838569A CN110415968B CN 110415968 B CN110415968 B CN 110415968B CN 201910838569 A CN201910838569 A CN 201910838569A CN 110415968 B CN110415968 B CN 110415968B
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CN
China
Prior art keywords
spline
rotating
screw rod
nut
winding
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Active
Application number
CN201910838569.8A
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Chinese (zh)
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CN110415968A (en
Inventor
陈立衡
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Zhuhai Keris Technology Co ltd
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Zhuhai Kles Machine Technology Co ltd
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Priority to CN201910838569.8A priority Critical patent/CN110415968B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/08Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a winding mechanism, and aims to provide a winding mechanism which is reasonable in design, simple and compact in structure, good in winding effect and good in economy. The invention comprises a mounting plate, a rotating seat and a driving module, wherein the rotating seat and the driving module are both arranged on the mounting plate, a screw rod moving nut and a spline rotating nut which are both in transmission connection with the driving module are respectively arranged at two ends in the rotating seat, a screw rod spline which is matched with the screw rod moving nut and the spline rotating nut is also arranged on the rotating seat, a spiral ball structure is arranged on the spline rotating nut, a straight-line groove and a spiral groove are arranged on the screw rod spline, and a winding assembly is arranged at one end of the screw rod spline. The invention can be applied to the technical field of production equipment.

Description

Winding mechanism
Technical Field
The invention relates to the technical field of processing equipment, in particular to a winding mechanism.
Background
Along with the continuous development of technology, the advanced steps of modern industry are also accelerated, automation and intellectualization are the development direction and development trend of future industry, and the traditional and lagged industry is inevitably abandoned by the times if not timely updated, so that the industrial production must be advanced and enough competitiveness is maintained for the development.
In the field of inductance magnetic rings, the inductance magnetic ring needs to be wound in the production process, namely, the inductance magnetic ring is wound by copper wires or wires made of other materials so as to enhance the performance of the inductance magnetic ring. Since the winding work is required, a special mechanism is required to perform the winding work on the magnetic ring. Patent CN 102315014A discloses a multi-section small-sized magnetic ring winding machine, which comprises a winding mechanism, wherein the winding mechanism can perform winding action on a magnetic ring, and is matched with other mechanisms to enable wires to be wound on the magnetic ring, so that winding work is completed. However, the winding effect is general, and the winding of the wire is relatively insufficient in the magnetic ring; the magnet ring can complete integral winding only by clamping and rotating through another mechanism, which is not beneficial to the integration and intellectualization of equipment and has poor economical efficiency.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing the winding mechanism which has the advantages of reasonable design, simple and compact structure, good winding effect and good economy.
The technical scheme adopted by the invention is as follows: the invention comprises a mounting plate, a rotating seat and a driving module, wherein the rotating seat and the driving module are both arranged on the mounting plate, a screw rod moving nut and a spline rotating nut which are both in transmission connection with the driving module are respectively arranged at two ends in the rotating seat, a screw rod spline which is matched with the screw rod moving nut and the spline rotating nut is also arranged on the rotating seat, a spiral ball structure is arranged on the spline rotating nut, a straight-line groove and a spiral groove are arranged on the screw rod spline, and a winding assembly is arranged at one end of the screw rod spline: when the driving module drives the spline rotating nut to rotate, the screw rod spline drives the winding assembly to rotate and move back and forth, and when the driving module drives the screw rod moving nut to rotate synchronously with the spline rotating nut, the screw rod spline drives the winding assembly to rotate.
Further, the drive module is including all setting up first motor and the second motor on the mounting panel, first motor is located the below of roating seat, the second motor is located the roating seat with between the first motor, the output of first motor is provided with little band pulley, the transmission cooperation has big band pulley on the lead screw shifting nut, little band pulley with big band pulley transmission is connected, the output of second motor is provided with little runner, transmission cooperation has big runner on the spline shifting nut, little runner with big runner transmission is connected.
Further, the lead screw spline is provided with the one end of wire winding subassembly is passed big runner, the lead screw spline is kept away from the one end of wire winding subassembly is passed big pulley, wire winding subassembly is including setting up rotatory piece on the lead screw spline, be provided with the spliced pole on the rotatory piece, the spliced pole is kept away from the one end of rotatory piece is provided with the reel, the reel with the lead screw spline eccentric setting.
Further, the middle part of rotatory piece be provided with the round hole of lead screw spline looks adaptation, still be provided with on the rotatory piece with the elasticity groove that the round hole is linked together, still be provided with the screw hole on the rotatory piece.
Further, an induction coil is arranged in the rotating seat and is matched with the screw rod moving nut.
Further, a sensor mounting bar is further arranged on the rotating seat, and the sensor mounting bar is close to the winding assembly.
Further, the end of the screw rod spline, which is far away from the winding assembly, is provided with an annular protrusion.
Further, a wire winding mechanism still includes the connecting plate, the upper end of connecting plate is fixed to be set up the roating seat is kept away from on one side of mounting panel, the lower extreme of connecting plate is provided with the support column, the support column with the mounting panel is connected the cooperation, first motor with the second motor all is located the mounting panel with between the connecting plate.
Further, the lower extreme of mounting panel is vertical to be provided with the connecting seat, the both sides of the up end of connecting seat are provided with and connect the riser, two connect the upper end of riser to be connected with same cylinder board, be provided with the installation diaphragm on the cylinder board, the one end of installation diaphragm is provided with the stop collar, the stop collar is located wire winding subassembly's below.
Further, a driving cylinder is further arranged on the cylinder plate, and the mounting transverse plate is arranged at the output end of the driving cylinder.
The beneficial effects of the invention are as follows: because the invention structurally adopts the rotary seat and the driving module which are arranged on the mounting plate, the two ends in the rotary seat are respectively provided with the screw rod moving nut and the spline rotating nut which are in transmission connection with the driving module, the rotary seat is also provided with the screw rod spline which is matched with the screw rod moving nut and the spline rotating nut, the screw rod moving nut is provided with the spiral ball structure, the spline rotating nut is provided with the straight-row ball structure, the screw rod spline is provided with the straight-row groove and the spiral groove, and one end of the screw rod spline is provided with the winding component: when the driving module drives the spline rotating nut to rotate, the screw rod spline drives the winding assembly to rotate and move back and forth, and when the driving module drives the screw rod moving nut to rotate synchronously with the spline rotating nut, the screw rod spline drives the winding assembly to rotate. Compared with the closest prior art, the invention has the following advantages: the whole structure is reasonable in design, simple and compact in structure; the wire rod can be tensioned during winding by utilizing the cooperation between the screw rod moving nut and the spline rotating nut, so that the winding effect is good; the screw rod moving nut can adjust the position of the winding assembly, the fixed magnetic ring can be wound in half, the whole magnetic ring winding can be completed by setting up two cooperative operations of the invention, a magnetic ring rotating mechanism is not needed, the magnetic ring rotating time is saved, the working efficiency is high, and the economy is good.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of A in FIG. 1;
FIG. 3 is an enlarged view of B in FIG. 1;
FIG. 4 is a schematic view of a first view plane structure of the present invention;
FIG. 5 is a cross-sectional view of the present invention;
FIG. 6 is a schematic perspective view of the present invention mated with a hooking mechanism (only the mating portion is connected);
fig. 7 is a schematic perspective view of a winding assembly according to the present invention.
Description of the embodiments
As shown in fig. 1 to 7, in this embodiment, the present invention includes a mounting plate 1, a rotating seat 2 and a driving module all disposed on the mounting plate 1, two ends in the rotating seat 2 are respectively provided with a screw moving nut 3 and a spline rotating nut 4 both in transmission connection with the driving module, the rotating seat 2 is further provided with a screw spline 5 both matching with the screw moving nut 3 and the spline rotating nut 4, the screw moving nut 3 is provided with a spiral ball structure, the spline rotating nut 4 is provided with an inline ball structure, the screw spline 5 is provided with an inline groove 6 and a spiral groove 7, and one end of the screw spline 5 is provided with a winding assembly 8: when the driving module drives the spline rotating nut 4 to rotate, the screw rod spline 5 drives the winding component 8 to rotate and move back and forth, and when the driving module drives the screw rod moving nut 3 and the spline rotating nut 4 to synchronously rotate, the screw rod spline 5 drives the winding component 8 to rotate. The screw moving nut 3 and the spline rotating nut 4 are respectively arranged at two ends of the inside of the rotating seat 2, and the screw moving nut 3 and the spline rotating nut 4 can rotate in the rotating seat 2, and the screw spline 5 passes through the rotating seat 2, the screw moving nut 3 and the spline rotating nut 4 and is in running fit with the screw moving nut 3 and the spline rotating nut 4; since the screw rod moving nut 3 is provided with a spiral ball structure, the spline rotating nut 4 is provided with an in-line ball structure, and by being matched with the in-line groove 6 and the spiral groove 7 on the screw rod spline 5, when the spline rotating nut 4 rotates, the in-line ball structure is matched with the in-line groove 6, the screw rod spline 5 follows a rotating motion, but under the influence of the matching of the spiral groove 7 and the spiral ball structure, in a state that the screw rod moving nut 3 is still, the screw rod spline 5 moves forwards along the rotating direction of the spiral groove 7 while rotating, namely, rotates and moves; when the spline rotating nut 4 and the lead screw moving nut 3 synchronously rotate, the lead screw spline 5 only performs rotating motion and does not perform forward and backward movement; when the spline rotating nut 4 is stationary and the screw rod moving nut 3 rotates, the screw rod spline 5 only moves forwards and backwards and does not rotate, wires can be tensioned during winding by utilizing the cooperation between the screw rod moving nut 3 and the spline rotating nut 4, so that the wires can be tensioned under stress during winding, the position of the winding assembly 8 can be adjusted through the spline rotating nut 4, a fixed magnetic ring is wound for half a circle, and two mechanisms can be established to cooperate to complete the whole magnetic ring winding work; because the screw rod moving nut 3 and the spline rotating nut 4 are controlled and driven by the driving module, the movement state of the screw rod spline 5 can be controlled by controlling the driving module, so that the winding action of the winding assembly 8 is controlled. Therefore, the invention has reasonable overall structural design and simple and compact structure; the winding effect is good; high working efficiency and good economical efficiency.
In this embodiment, the driving module includes first motor 9 and second motor 10 that all set up on mounting panel 1, first motor 9 is located the below of roating seat 2, second motor 10 is located roating seat 2 with between the first motor 9, the output of first motor 9 is provided with little band pulley 11, the transmission cooperation has big band pulley 12 on the lead screw shifting nut 3, little band pulley 11 with big band pulley 12 transmission is connected, the output of second motor 10 is provided with little runner 13, transmission cooperation has big runner 14 on the spline shifting nut 4, little runner 13 with big runner 14 transmission is connected. The first motor 9 is in transmission connection with the screw rod moving nut 3 through the cooperation between the small belt pulley 11 and the large belt pulley 12, the second motor 10 is in transmission connection with the spline rotating nut 4 through the cooperation between the small belt pulley 13 and the large belt pulley 14, therefore, the movement state of the screw rod spline 5 can be controlled only by controlling the first motor 9 and the second motor 10, and the first motor 9 and the second motor 10 are servo motors.
In this embodiment, the end of the screw spline 5, on which the winding assembly 8 is disposed, passes through the large wheel 14, the end of the screw spline 5, on which the winding assembly 8 is disposed, passes through the large wheel 12, the winding assembly 8 includes a rotating block 81 disposed on the screw spline 5, a connecting column 82 is disposed on the rotating block 81, a reel 83 is disposed on the end of the connecting column 82, on which the rotating block 81 is disposed, and the reel 83 and the screw spline 5 are eccentrically disposed. The overall length of the screw spline 5 is greater than the length from the large pulley 12 to the large rotating wheel 14, the winding assembly 8 is arranged at the end of the screw spline 5 passing through the large rotating wheel 14, the winding assembly 8 mainly comprises a rotating block 81, a connecting column 82 and a winding wheel 83, the center of the rotating block 81 coincides with the center line of the screw spline 5, and the winding wheel 83 is eccentric with the screw spline 5 because the connecting column 82 is arranged at one end of the rotating block 81, so that when the screw spline 5 rotates, the winding wheel 83 performs circular motion by taking the center of the screw spline 5 as the center; the reel 83 can more conveniently wind the wire around the magnetic ring when performing a circumferential operation. In addition, the reel 83 has a structure similar to that of a yo-yo ball, and a ring groove is arranged in the middle of the reel 83, so that the wire can be more conveniently limited, and the wire can not fall off from the reel 83 lightly.
In this embodiment, a circular hole 84 adapted to the screw spline 5 is provided in the middle of the rotating block 81, an elastic groove 85 communicated with the circular hole 84 is further provided on the rotating block 81, and a threaded hole 86 is further provided on the rotating block 81. The rotary block 81 is sleeved on the screw rod spline 5 through the round hole 84, the installation and the disassembly of the rotary block 81 can be more convenient due to the arrangement of the elastic groove 85, the threaded hole 86 can fix the rotary block 81 on the screw rod spline 5 through a screw, the fixing effect is achieved, and when a part is required to be maintained or replaced, the rotary block 81 can be disassembled through disassembling the screw on the threaded hole 86.
In this embodiment, an induction coil 201 is disposed in the rotary seat 2, and the induction coil 201 is matched with the screw moving nut 3. The lead screw moving nut 3 can be monitored in real time by arranging the induction coil 201, so that the motion parameters of the lead screw moving nut 3 are obtained, and data statistics or detection calculation is facilitated.
In this embodiment, a sensor mounting bar 202 is further disposed on the rotating base 2, and the sensor mounting bar 202 is close to the winding assembly 8. Providing the sensor mounting bar 202 allows for mounting a sensor on the sensor mounting bar 202 to facilitate real-time monitoring of the operating condition of the coil assembly 8.
In this embodiment, the end of the screw spline 5 remote from the winding assembly 8 is provided with an annular projection 15. The annular protrusion 15 can play a limiting role, and can prevent the lead screw spline 5 from falling off from the lead screw moving nut 3, the spline rotating nut 4 and the rotating seat due to misoperation or other reasons, so that a series of adverse effects are avoided.
In this embodiment, the winding mechanism further includes a connection board 16, an upper end of the connection board 16 is fixedly disposed on a side of the rotating base 2 away from the mounting board 1, a support column 17 is disposed at a lower end of the connection board 16, the support column 17 is in connection with the mounting board 1, and the first motor 9 and the second motor 10 are both located between the mounting board 1 and the connection board 16. Through setting up support column 17 with connecting plate 16 with mounting panel 1 with roating seat 2 mutually support for overall structure is more firm, and reinforcing stability to do benefit to the steady of wire winding work and go on.
In this embodiment, the lower extreme of mounting panel 1 is vertical to be provided with connecting seat 18, the both sides of the up end of connecting seat 18 are provided with and connect riser 19, two connect the upper end of riser 19 to be connected with same cylinder board 20, be provided with the installation diaphragm 21 on the cylinder board 20, the one end of installation diaphragm 21 is provided with stop collar 22, stop collar 22 is located the below of wire winding subassembly 8. The limiting sleeve 22 can be better matched with the thread hooking mechanism 100, so that the wire can be wound by the winding assembly 8 more easily, the working precision is ensured, and the working efficiency is improved.
In this embodiment, the cylinder plate 20 is further provided with a driving cylinder 23, and the mounting cross plate 21 is provided on an output end of the driving cylinder 23. The driving cylinder 23 can raise the height of the limit sleeve 22, shorten the distance from the winding assembly 8, and ensure successful winding without interfering with the winding assembly 8.
The working process of the invention is as follows: when the magnetic ring is in the working position of the winding assembly 8, the first motor 9 and the second motor 10 synchronously act, the screw rod spline 5 only rotates, the winding assembly 8 circularly winds the wire rod and the magnetic ring, and the first winding is completed; when the second winding work is performed, after the wire is wound up by the winding assembly 8, the second motor 10 can adjust the rotating speed, so that the wire is tensioned by the winding assembly 8 and then wound on the magnetic ring; similarly, the other winding works are adjusted according to actual needs until half winding of the magnetic ring is completed; when half winding of the magnetic ring is completed, the whole winding is completed through the cooperative work of the second same mechanism.
While the embodiments of this invention have been described in terms of practical aspects, they are not to be construed as limiting the meaning of this invention, and modifications to the embodiments and combinations with other aspects thereof will be apparent to those skilled in the art from this description.

Claims (8)

1. A wire winding mechanism, characterized in that: the novel wire winding device comprises a mounting plate (1), a rotating seat (2) and a driving module, wherein the rotating seat (2) and the driving module are arranged on the mounting plate (1), two ends in the rotating seat (2) are respectively provided with a screw rod moving nut (3) and a spline rotating nut (4), the screw rod moving nut (3) and the spline rotating nut (4) are matched with each other, the spline rotating nut (4) is provided with a spiral ball structure, the spline rotating nut (4) is provided with a straight-row ball structure, one end of the screw rod spline (5) is provided with a winding assembly (8), the driving module drives the spline rotating nut (4) to rotate, the screw rod spline (5) drives the winding assembly (8) to rotate and move forwards and backwards, and the driving module drives the screw rod moving nut (3) to rotate synchronously with the spline rotating nut (4), and the screw rod moving nut (8) is driven to rotate synchronously;
the driving module comprises a first motor (9) and a second motor (10) which are both arranged on the mounting plate (1), the first motor (9) is positioned below the rotating seat (2), the second motor (10) is positioned between the rotating seat (2) and the first motor (9), a small belt wheel (11) is arranged at the output end of the first motor (9), a large belt wheel (12) is matched on the screw rod moving nut (3) in a transmission manner, the small belt wheel (11) is connected with the large belt wheel (12) in a transmission manner, a small rotating wheel (13) is arranged at the output end of the second motor (10), a large rotating wheel (14) is matched on the spline rotating nut (4) in a transmission manner, and the small rotating wheel (13) is connected with the large rotating wheel (14) in a transmission manner.
The screw rod spline (5) is provided with an annular bulge (15) at the end far away from the winding assembly (8).
2. A winding mechanism according to claim 1, wherein: the utility model discloses a wire winding subassembly, including wire winding subassembly (8), wire winding subassembly (8) are provided with wire winding subassembly (8) one end is passed big runner (14), wire winding subassembly (5) are kept away from wire winding subassembly (8) one end is passed big band pulley (12), wire winding subassembly (8) are including setting up rotatory piece (81) on wire winding subassembly (5), be provided with spliced pole (82) on rotatory piece (81), spliced pole (82) are kept away from the one end of rotatory piece (81) is provided with reel (83), reel (83) with wire winding subassembly (5) eccentric settings.
3. A winding mechanism according to claim 2, wherein: the middle part of rotatory piece (81) be provided with round hole (84) of lead screw spline (5) looks adaptation, still be provided with on rotatory piece (81) with elasticity groove (85) that round hole (84) are linked together, still be provided with screw hole (86) on rotatory piece (81).
4. A winding mechanism according to claim 1, wherein: an induction coil (201) is arranged in the rotating seat (2), and the induction coil (201) is matched with the screw rod moving nut (3).
5. A winding mechanism according to claim 1, wherein: and a sensor mounting strip (202) is further arranged on the rotating seat (2), and the sensor mounting strip (202) is close to the winding assembly (8).
6. A winding mechanism according to claim 1, wherein: the winding mechanism further comprises a connecting plate (16), wherein the upper end of the connecting plate (16) is fixedly arranged on one side, far away from the mounting plate (1), of the rotating seat (2), a supporting column (17) is arranged at the lower end of the connecting plate (16), the supporting column (17) is connected with the mounting plate (1) in a matched mode, and the first motor (9) and the second motor (10) are both located between the mounting plate (1) and the connecting plate (16).
7. A winding mechanism according to claim 1, wherein: the utility model discloses a wire winding assembly, including mounting panel (1), connecting seat (18), connecting riser (19) are provided with to the lower extreme of mounting panel (1), two both sides of the up end of connecting seat (18) are provided with connecting riser (19) the upper end of connecting riser (19) is connected with same cylinder board (20), be provided with on cylinder board (20) and install diaphragm (21), the one end of installing diaphragm (21) is provided with stop collar (22), stop collar (22) are located the below of wire winding assembly (8).
8. A winding mechanism according to claim 7, wherein: the cylinder plate (20) is also provided with a driving cylinder (23), and the mounting transverse plate (21) is arranged at the output end of the driving cylinder (23).
CN201910838569.8A 2019-09-05 2019-09-05 Winding mechanism Active CN110415968B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910838569.8A CN110415968B (en) 2019-09-05 2019-09-05 Winding mechanism

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CN110415968A CN110415968A (en) 2019-11-05
CN110415968B true CN110415968B (en) 2023-09-12

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