CN103060084A - Method for leaching and processing residual oil of tea cakes - Google Patents

Method for leaching and processing residual oil of tea cakes Download PDF

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Publication number
CN103060084A
CN103060084A CN2013100301625A CN201310030162A CN103060084A CN 103060084 A CN103060084 A CN 103060084A CN 2013100301625 A CN2013100301625 A CN 2013100301625A CN 201310030162 A CN201310030162 A CN 201310030162A CN 103060084 A CN103060084 A CN 103060084A
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residual oil
oil
subsequent use
tea
collect
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CN103060084B (en
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管天球
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Hunan Yougu Hi Tech Co ltd
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Abstract

The invention discloses a method for leaching and processing residual oil in tea cakes and relates to the technical field of edible fat and oil processing. The technological process of the method comprises the following steps of: preparing materials, carrying out crude extraction, primary separation and secondary separation, passing though a column, refining at a high temperature and filtrating. The method has the characteristics of simpleness in technology, low production cost, high recovery rate of residual oil and the like, can be used for extracting and processing the residual oil in the tea cakes and also can be used for extracting and processing the residual oil in oil cakes formed after oil is extracted from rape seed cakes or other oil plants.

Description

A kind of leaching and working method of tea cake Residual oil
Technical field
The present invention relates to the food oils processing technique field, particularly a kind of leaching and working method of tea cake Residual oil.
Technical background
Oil tea is the distinctive woody oleiferous plants of China, also is one of oil crops of greatly developing of China.The oil tea comprehensive utilization value is very high, contains abundant unsaturated fatty acids, monounsaturated fatty acids, the trace element of vitamin-E, squalene isoreactivity material and needed by human body.The tea cake is the slag of tea fruit remainder after oil expression, at present, domestic tea oil processing mostly is workshop-based processing, traditional oil expression mode is also adopted in oil expression, tea oil residual quantity after oil expression in the tea cake is up to 5-10%, and not process processing and the utilization of tea cake, thereby, wasted a large amount of tea cake raw material and tea oil.Chinese patent (application number is 200810059992.X) " Extraction Processes of Residual oil in the cake of camellia oleifera seeds ", disclosed extraction process, step is as follows: (1) is take cake of camellia oleifera seeds as raw material, pulverizing is soaked by acidic solution high temperature, under 70 ℃-100 ℃ condition, at the uniform velocity stir and keep then it being ground more than 10 minutes; (2) enzymolysis: add to pulverize the aspartic protease of sample sample dry weight 0.02-1% or cellulase or the mixed enzyme of the two and at the uniform velocity stirred enzymolysis 2-4 hour in 45-55 ℃, the concentration of enzyme is 0.02-1%, and optimum concn is 0.04%; (3) separating treatment: enzymolysis solution is directly isolated free edible vegetable oil through after centrifugal.And for example Chinese patent (application number is 200810203958.5) " extracts the method for Residual oil and tea saponin " a kind of tea seed cake after extracting oil, its technological process is mainly: to the tea seed cake after the oil expression through pulverize and drying and processing after, adopt industrial hexane or Petroleum ether extraction Residual oil, the Residual oil that extracts is obtained crude oil after distilling the removal solvent; The solvent that steaming is taken off is recyclable to be reused, the tea seed cake that has extracted behind the Residual oil adopts 85%~95% alcohol steep tea saponin, heating in water bath backflow 2~3H under 70~80 ℃ of temperature, after filtration, behind the distillation and concentration, obtain the tea saponin strong solution, adopt again the H2O2 of gac or the 35% concentration processing of decolouring, add a certain amount of acetone in the solution after the processing, left standstill 1~2 hour, and treated that the tea saponin Precipitation was complete, after filtration, be drying to obtain the tea saponin product.
Technology contents
The object of the present invention is to provide the Residual oil that a kind of technique is simple, production cost is lower, the Oil residue recuperation rate is higher to extract and working method.
For realizing its purpose, the technical solution used in the present invention is leaching and the working method of a kind of tea cake Residual oil of invention, and its technical process is as follows:
A, get the raw materials ready: the fresh tea cake is pulverized, crossed the 40-100 order, become tea cake powder, for subsequent use;
B, just carry: tea cake powder for subsequent use is placed container, add 60~100 ℃ of hot water of equivalent weight, stirred 1~4 hour, to the whole mixings of feed liquid, become moisture mixed powder; Then, with the tiling of moisture mixed powder, at-20~0 ℃ of freezing 1~12h, ice, Residual oil are collected for the first time Residual oil of separation by initial gross separation gradually to allow contained water through the fluidization refrigerator; With the mixed powder after freezing, slightly strike and split again, allow wrapped part Residual oil separate, collect the Residual oil that separates for the second time and mix with the Residual oil that separates for the first time, get thick Residual oil, for subsequent use;
C, flash liberation: propyl carbinol is mixed with the volume ratio of water by 1~3.5:1, make mixed solvent, again mixed solvent is mixed with the part by weight of thick Residual oil by 1~4:1, and being heated to 50~100 ℃, hold-time 1~5h separates, filters, collect the upper strata Residual oil, for subsequent use;
D, secondary separation: upper strata Residual oil for subsequent use is mixed with 30~55 ℃ of warm water of equivalent weight, stirs, make mixing solutions, again through the fluidization refrigerator at-20~0 ℃ of quick-frozen 1~4h, allow all ice of water, collect the Residual oil that oozes out, for subsequent use;
E, cross post: with Residual oil for subsequent use, mistake polymeric amide and diatomite mixing column, coutroi velocity is 10~50ml/min, collects the Residual oil behind the post, becomes the post Residual oil, and is for subsequent use; The model of used polymeric amide is that PA610, diatomaceous model are SH-500;
F, high temperature refining: the post Residual oil of crossing for subsequent use is inserted in the high temperature resistant encloses container, be heated to 80~150 ℃, vacuum degree control is at 0.1~0.6Mpa, and the time is 1~6h, separate while hot, filter, collect the upper strata oil solution, be cooled to room temperature after, put into freezer, place 1~6h at-10~0 ℃, collect isolated tea oil, get refining oil, for subsequent use;
G, filtration: refining oil for subsequent use under 1~5Mpa pressure, is filtered through the supermicro filtration membrane device, collect the refining oil after filtering, be finished product tea oil.
Polymeric amide and diatomaceous weight proportion are 1:1~2.5 in the e step, and the diatomite particle diameter is chosen as 0.5~2mm.
The supermicro filtration membrane device that adopts in the g step is the PVDF hollow fiber membrane device, and the aperture is 0.1~1 μ m.
Leaching and the working method of tea cake Residual oil of the present invention have adopted the method for hot-water soak, fluidization subzero fractionation, and Residual oil is extracted from the tea cake; And adopted flash liberation, secondary separation, the processing steps such as mistake post, high temperature refining and filtration, the Residual oil that extracts is processed; Thereby its technique is fairly simple, and production cost is also lower, and its Oil residue recuperation rate can reach 94.8%, and is higher 8~10 percentage points than existing various Residual oil extraction processes.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated.Following explanation is the mode that exemplifies, but protection scope of the present invention is not limited to this.
Leaching and the working method of the tea cake Residual oil of the present embodiment, its technical process is as follows:
A, get the raw materials ready: get after the just oil expression of individual workship of farmers' tea cake 1000kg(after testing, the tea oil residual quantity is 5.6%), with its pulverizing, cross 40 eye mesh screens, get tea cake powder, for subsequent use;
B, just carry: tea cake powder for subsequent use is placed container, add 70 ℃ of hot water of 1000kg, stirred 2 hours, to the whole mixings of feed liquid, become moisture mixed powder; Then, with the moisture mixed powder tiling of mixing, thickness is that 3.4cm(adopts this thickness, is conducive to powder accumulation, is unlikely to wandering; Simultaneously, also be conducive to moisture and concentrate, be unlikely to disperse; And, be conducive to freezing caking; Too thickly be unfavorable for follow-up breaking into pieces), drop in the fluidization refrigerator, at-15 ℃ of freezing 4h, allow contained water gradually the residual tea oil of ice then with the liquid form outflow, by initial gross separation; Collect the Residual oil 42kg that separates for the first time; With freezing moisture mixed powder, use stainless steel ware again, slightly strike and split, allow wrapped part Residual oil separate, collect the Residual oil that separates for the second time and mix with the Residual oil that separates for the first time, get thick Residual oil 78kg, for subsequent use;
C, flash liberation: propyl carbinol is mixed with the part by weight of water by 2:1, make mixed solvent, mixed solvent is mixed with the part by weight of thick Residual oil by 1:1 again, be heated to 80 ℃, hold-time 4h separates, filters, and collects upper strata Residual oil 71kg, and is for subsequent use;
D, secondary separation: upper strata Residual oil for subsequent use is mixed with 42 ℃ of warm water of 71kg, stir, make mixing solutions, amount to 142kg, again through the fluidization refrigerator at-10 ℃ of quick-frozens (with the quick-frozen of quickfrozen food time the same) 2h, allow all ice of water, tea oil still oozes out with liquid form, and the residual impurity of part is iced parcel, reaches the purpose of separation, the Residual oil 66kg that collection is oozed out, for subsequent use;
E, mistake post: with Residual oil for subsequent use, cross polymeric amide and diatomaceous mixing column, being prepared as of mixing column: with polymeric amide 20kg and diatomite 30kg mixing (diatomaceous particle diameter is 1mm), the bore of packing into is to become mixing column in the stainless steel column of 0.5m, coutroi velocity is 50ml/min, collected post Residual oil 59kg, for subsequent use; The model of used polymeric amide is that PA610, diatomaceous model are SH-500;
F, high temperature refining: the post Residual oil 59kg that crosses for subsequent use is inserted in the high temperature resistant encloses container, be heated to 120 ℃, vacuum degree control is at 0.4Mpa, and the time is 3h, separates while hot, filters, and collects the upper strata oil solution; Then the oil solution of collecting is cooled to room temperature, puts into freezer, place 4h at-8 ℃, collect isolated tea oil, get refining oil 55.2kg, for subsequent use;
G, filtration: refining oil for subsequent use under 2.5 Mpa pressure, is filtered through supermicro filtration membrane device (adopt the PVDF hollow-fibre membrane, the aperture is 0.6 μ m), collect the refining oil after filtering, tea oil 53.1kg gets product.
Leaching and the working method of tea cake Residual oil of the present invention both can be used for extracting and process the Residual oil in the tea cake, also can be used for extracting and process the Residual oil in rapeseed cake or other oil plant oil cake after through oil expression.

Claims (3)

1. leaching and the working method of a tea cake Residual oil is characterized in that technical process is as follows:
A, get the raw materials ready: the fresh tea cake is pulverized, crossed 40~100 orders, become tea cake powder, for subsequent use;
B, just carry: tea cake powder for subsequent use is placed container, add 60~100 ℃ of hot water of equivalent weight, stirred 1~4 hour, to the whole mixings of feed liquid, become moisture mixed powder; Then, with the tiling of moisture mixed powder, at-20~0 ℃ of freezing 1~12h, ice, Residual oil are collected for the first time Residual oil of separation by initial gross separation gradually to allow contained water through the fluidization refrigerator; With the mixed powder after freezing, slightly strike and split again, allow wrapped part Residual oil separate, collect the Residual oil that separates for the second time and mix with the Residual oil that separates for the first time, get thick Residual oil, for subsequent use;
C, flash liberation: propyl carbinol is mixed with the volume ratio of water by 1~3.5:1, make mixed solvent, again mixed solvent is mixed with the part by weight of thick Residual oil by 1~4:1, and being heated to 50~100 ℃, hold-time 1~5h separates, filters, collect the upper strata Residual oil, for subsequent use;
D, secondary separation: upper strata Residual oil for subsequent use is mixed with 30~55 ℃ of warm water of equivalent weight, stirs, make mixing solutions, again through the fluidization refrigerator at-20~0 ℃ of quick-frozen 1~4h, allow all ice of water, collect the Residual oil that oozes out, for subsequent use;
E, cross post: with Residual oil for subsequent use, mistake polymeric amide and diatomite mixing column, coutroi velocity is 10~50ml/min, collects the Residual oil behind the post, becomes the post Residual oil, and is for subsequent use;
F, high temperature refining: the post Residual oil of crossing for subsequent use is inserted in the high temperature resistant encloses container, be heated to 80~150 ℃, vacuum degree control is at 0.1~0.6Mpa, and the time is 1~6h, separate while hot, filter, collect the upper strata oil solution, be cooled to room temperature after, put into freezer, place 1~6h at-10~0 ℃, collect isolated tea oil, get refining oil, for subsequent use;
G, filtration: refining oil for subsequent use under 1~5Mpa pressure, is filtered through the supermicro filtration membrane device, collect the refining oil after filtering, be finished product tea oil.
2. according to claim 1 leaching and the working method of described tea cake Residual oil, it is characterized in that: polymeric amide and diatomaceous weight proportion are 1:1~2.5 in the e step, the diatomite particle diameter is chosen as 0.5~2mm.
3. according to leaching and the working method of claim 1 or 2 described tea cake Residual oils, it is characterized in that: the supermicro filtration membrane device that adopts in the g step is the PVDF hollow fiber membrane device, and the aperture is 0.1~1 μ m.
CN 201310030162 2013-01-27 2013-01-27 Method for leaching and processing residual oil of tea cakes Expired - Fee Related CN103060084B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103409228A (en) * 2013-07-22 2013-11-27 吴东顺 Making process of Gaoligong mountain ancient tea oil
CN103421612A (en) * 2013-08-30 2013-12-04 湖南大三湘油茶科技有限公司 Method for manufacturing oil by using tea oil residues
CN108587773A (en) * 2018-04-26 2018-09-28 国家林业局桉树研究开发中心 A kind of print adds the production technology of fruit oil
CN108822957A (en) * 2018-05-23 2018-11-16 昆明理工大学 A kind of changeable polar solvent producing grain and oil and method
CN115029179A (en) * 2022-06-20 2022-09-09 浙江久晟油茶科技有限公司 Preparation method of zero-trans-fatty acid camellia seed oil

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1068360A (en) * 1991-07-03 1993-01-27 湖南师范大学 From oil tea (tea-seed) grouts, extract the technology of tea oil and saponin
CN101235398A (en) * 2008-03-05 2008-08-06 中国林业科学研究院亚热带林业研究所 Technique for extracting residual oil from oil-tea camellia pomace by enzyme method
CN101423544A (en) * 2008-12-04 2009-05-06 上海大学 Method for extracting residual oil and tea saponin from tea seed cake after oil extraction
CN102746939A (en) * 2012-07-16 2012-10-24 国家粮食储备局西安油脂科学研究设计院 Method for extracting tea saponin and tea seed oil with mixed solvent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1068360A (en) * 1991-07-03 1993-01-27 湖南师范大学 From oil tea (tea-seed) grouts, extract the technology of tea oil and saponin
CN101235398A (en) * 2008-03-05 2008-08-06 中国林业科学研究院亚热带林业研究所 Technique for extracting residual oil from oil-tea camellia pomace by enzyme method
CN101423544A (en) * 2008-12-04 2009-05-06 上海大学 Method for extracting residual oil and tea saponin from tea seed cake after oil extraction
CN102746939A (en) * 2012-07-16 2012-10-24 国家粮食储备局西安油脂科学研究设计院 Method for extracting tea saponin and tea seed oil with mixed solvent

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103409228A (en) * 2013-07-22 2013-11-27 吴东顺 Making process of Gaoligong mountain ancient tea oil
CN103409228B (en) * 2013-07-22 2015-01-07 吴东顺 Making process of Gaoligong mountain ancient tea oil
CN103421612A (en) * 2013-08-30 2013-12-04 湖南大三湘油茶科技有限公司 Method for manufacturing oil by using tea oil residues
CN108587773A (en) * 2018-04-26 2018-09-28 国家林业局桉树研究开发中心 A kind of print adds the production technology of fruit oil
CN108822957A (en) * 2018-05-23 2018-11-16 昆明理工大学 A kind of changeable polar solvent producing grain and oil and method
CN115029179A (en) * 2022-06-20 2022-09-09 浙江久晟油茶科技有限公司 Preparation method of zero-trans-fatty acid camellia seed oil

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