A kind of ten thousand tons of roll-on-roll-off ship mechano deckings mounting process under water
Technical field
The present invention relates to a kind of mechano decking mounting process being exclusively used in roll-on-roll-off ship, particularly relate to a kind of for ten thousand tons of roll-on-roll-off ship mechano deckings mounting process under water.
Background technology
Roll-on-roll-off ship is the delivery truck of various automobile, fill up container or goods and trailer etc., and its cargo space is higher.This ton roll-on-roll-off ship shipowner, in order to maximizing the benefits, requires middle hold floor height to increase again, and between main deck and upper deck, arranges two-layer mechano decking.When goods is high capacity waggon, mechano decking is closed at below upper deck, do not hinder lorry to pass in and out; When goods be small-sized rolling cargo or roadlice time, mechano decking can be put down, increase cargo carrying area.
Former requirement of this mechano decking is installed in our factory, and after waiting launching, shipowner requires that our factory installs, and therefore, mechano decking only has to be installed under water.During owing to installing under water, boats and ships to be unlike on building berth steadily, can wave, and hull structure complete all along with current, so, mechano decking to enter cabin, installation difficulty all larger.
Summary of the invention
The object of the invention is to work out one and be used in particular for ten thousand tons of roll-on-roll-off ship mechano deckings mounting process under water, thus ensure that mechano decking can be installed in ten thousand tons of roll-on-roll-off ships under water smoothly, reduce the construction time that boats and ships take building berth.
In order to realize foregoing invention object, the invention discloses a kind of ten thousand tons of roll-on-roll-off ship mechano deckings mounting process under water, referring to and the mechano decking of bilayer and mov-ing ramp are installed on the method between main deck and upper deck at launching rear-mounted, comprise the following steps:
(1) mechano decking corollary equipment is installed, respectively by guide rail, and upper and lower support reinforcing, steel rope suspension centre is strengthened being installed on hull, and described guide rails assembling is in ship side cabin, and described steel rope suspension centre is strengthened being fixed on upper deck;
(2) from stem mechano decking, mechano decking is sent into middle hold from tail-gate, be higher than in step (1) lower support be fixed in hull bottom when described mechano decking enters cabin and strengthen;
(3) larboard mechano decking is installed,
(3-1) bont being used for mechano decking lifting is connected with upper deck and mechano decking respectively, starts bont, mechano decking is overall increased to the control position of upper strata mechano decking,
(3-2) support that upper strata mechano decking is built-in is opened,
(3-3) longitudinal, the horizontal position of mechano decking is regulated respectively,
(3-4) the guide rail guide plate of upper strata mechano decking is welded and fixed;
(4) starboard mechano decking is installed,
(4-1) according to the mode of step (3-1), starboard mechano decking is promoted to the control position of upper strata mechano decking,
(4-2) install at larboard mechano decking and starboard mechano decking intersection and the larboard mechano decking upper deck position corresponding with the boundary of starboard mechano decking and weld suspension strut eye plate, by steel rope, mechano decking being hung on suspension strut eye plate,
(4-3) back-up block thickness is adjusted according to the distance on the support of upper strata mechano decking and hull between support reinforcing,
(4-4) to dismantle bont;
(5) lower floor's mechano decking is installed,
(5-1) discharge lower floor's mechano decking, regulate its longitudinal direction, horizontal position, and fixing welding guide rail guide plate,
(5-2) support according to lower floor's mechano decking the distance adding Qianghian with hull lower support and adjust back-up block thickness;
(6) repeat step (3)-(5), complete the installation of mechano decking in cabin;
(7) mov-ing ramp is installed
(7-1) mov-ing ramp entirety is transported to hull, and ensures the hook position of bottom higher than upper strata mechano decking of upper strata mov-ing ramp plate,
(7-2) bont being used for mov-ing ramp lifting is connected with upper deck and mov-ing ramp respectively, starts bont, mov-ing ramp is promoted to control position,
(7-2) the fixed guide guide plate of mov-ing ramp is welded,
(7-3) suspension strut eye plate is installed, adjusting supporting device at the correspondence position of main deck, and on mov-ing ramp welding wire rope tool eye plate, regulate rope capacity, and fix with rigging eye plate,
(7-4) to dismantle bont;
(8) lower floor's mov-ing ramp is installed
(8-1) discharge lower floor's mov-ing ramp, longitudinally move to the hook position of lower floor's mechano decking,
(8-2) collapsible guide rail and afterbody guide rail are installed, the guide rail guide plate of welding lower floor mov-ing ramp,
(8-3) according to the mode of (7-3), itself and main deck are fixed,
(9) reinforcement of weld, by all guide plates, support, eye plate, back-up block reinforcement of weld.
As improvement of the present invention, also have additional support between described tail-gate and duck tail, described mechano decking, by crane barge, hangs after on flat truck and sends into middle hold from tail-gate.The tail-gate hauled due to steel rope cannot bear the weight of flat truck and mechano decking, therefore between tail-gate and duck tail, after extension supporting, makes the flat truck loading mechano decking can enter cabin smoothly.
Improve as of the present invention another, the squareness≤3mm of step (1) middle guide, the distance tolerance between two guide rails of every block mechano decking is no more than ± 5mm.Moreover, the gap further disclosed between described mechano decking is 30mm.
Thus not only ensure that the particularity that mechano decking is installed and stability, and can avoid colliding when starting.
As further improvement of the present invention, also comprise in advance according to mechano decking installation site in described step (1), in hull, line indicates its precise mounting position.Because the installation of mechano decking is carried out after launching, so boats and ships easy run-off the straight on the water surface, thus affect the accurate installation of mechano decking, utilize the method for ruling in advance and indicating, the installation site of mechano decking can be found fast accurately, improve the speed that mechano decking is installed under water further.
As further improving, described in described step (1), guide rail is welded in ship side cabin.Due in installation process, the position of guide rail needs fine setting further, so adopt the mode of spot welding, can retain its adjustable, facilitate follow-up installation on the basis ensureing guide rail stability.
As further improving, plank in bulk is sealed up after removing by the bont in described step (4-4) and (7-4).Because plank in bulk easily causes potential safety hazard after bont is removed, so sealed up, so as to avoid an accident.
Finally, the present invention further discloses in described step (9), adopts manual basic electrode E5015 or CO
2gas shield welding, to all guide plates, support, eye plate, back-up block welding, is opened deep penetration welding groove to the eye plate of hanging steel rope rigging with the employing of support eye plate and is welded, ensure the weld defects such as every layer of face of weld flawless, pore, undercut, overlap.
In sum, after adopting technical scheme disclosed by the invention, by hanging on the rope traction mechano decking of upper deck, utilize the guide rail in outboard tank, ensure that mechano decking moves up and down, the used time can not pack up, used time discharges, and ensures its working stability by support, folding pull bar.
Detailed description of the invention
Ten thousand tons of roll-on-roll-off ships, its cargo hold and the floor height between main deck and upper deck are 8250mm, for arranging two-layer mechano decking between main deck and upper deck, and totally 42 pieces, 21 pieces every layer, and in its stem, 2 pieces of mov-ing ramp are set as the ramp entering upper and lower mechano decking respectively.
(1) guide rail of mechano decking, support reinforcing and steel rope suspension centre are strengthened being pre-installed on respectively in hull, and the distance tolerance between two guide rails ensureing every block mechano decking only ± 5mm, the squareness of every root guide rail is≤3mm, gap 30mm simultaneously between every two pieces of decks, meanwhile, the distance of longitudinal wall in from ship center line to topside is checked further; The planeness of upper deck; Middle hold floor height.
According to the relative dimensions that the numerical value repetition measurement mechano decking impact detected in table is installed.
Then, on hull, line indicates the installation site of mechano decking, ensures setting accuracy.Meanwhile, prepare the mounting tools needed in erection procedure, comprise the flat-bed trailer on transport activity deck, the bottle gouard moved by hands being not less than 10T is some, and the shackle being not less than 10T is some, and the flower stand for padded mechano decking is some.
(2) because flat-bed trailer directly cannot enter cargo hold from harbour, so pass through crane barge, mechano decking is hung on flat truck, send into middle hold from tail-gate, be higher than in step (1) lower support be fixed in hull bottom when described mechano decking enters cabin and strengthen;
(3) larboard mechano decking is installed,
(3-1) bottle gouard moved by hands being used for mechano decking lifting is connected with upper deck and mechano decking respectively, utilizes bottle gouard moved by hands mechano decking to be overall increased to the control position of upper strata mechano decking,
(3-2) open the support that upper strata mechano decking is built-in, this is supported in lifting process and is positioned at installation position, is namely folded in the mechano decking of upper strata, when after arrival control position, can stretch out, reach its support level,
(3-3) according to the position indicated in advance, longitudinal, the horizontal position of mechano decking is regulated respectively,
(3-4) the guide rail guide plate of upper strata mechano decking is welded and fixed;
(4) starboard mechano decking is installed,
(4-1) according to the mode of step (3-1), utilize bottle gouard moved by hands that starboard mechano decking is promoted to the control position of upper strata mechano decking,
(4-2) install at larboard mechano decking and starboard mechano decking intersection and the larboard mechano decking upper deck position corresponding with the boundary of starboard mechano decking and weld suspension strut eye plate, by steel rope, mechano decking is hung on suspension strut eye plate, form the state of six roots of sensation steel wire hang two panels mechano decking
(4-3) back-up block thickness is adjusted according to the distance on the support of upper strata mechano decking and hull between support reinforcing,
(4-4) to dismantle bottle gouard moved by hands, after cucurbit is removed, plank in bulk is sealed up so as to avoid an accident;
(5) lower floor's mechano decking is installed,
(5-1) discharge lower floor's mechano decking, regulate its longitudinal direction, horizontal position, and fixing welding guide rail guide plate,
(5-2) support according to lower floor's mechano decking the distance adding Qianghian with hull lower support and adjust back-up block thickness;
(6) repeat step (3)-(5), complete the installation of mechano decking in cabin;
(7) mov-ing ramp is installed
(7-1) by overall for mov-ing ramp 4A 4B stack and transport ship with flat truck, and ensure the hook position of bottom higher than upper strata mechano decking of upper strata mov-ing ramp plate 4A,
(7-2) bottle gouard moved by hands being used for mov-ing ramp lifting is connected with upper deck and mov-ing ramp respectively, utilizes bottle gouard moved by hands that mov-ing ramp 4A is promoted to control position,
(7-2) the fixed guide guide plate of mov-ing ramp is welded,
(7-3) suspension strut eye plate is installed, adjusting supporting device at the correspondence position of main deck, and on mov-ing ramp welding wire rope tool eye plate, regulate rope capacity, and fix with rigging eye plate,
(7-4) to dismantle bottle gouard moved by hands;
(8) lower floor's mov-ing ramp is installed
(8-1) discharge lower floor mov-ing ramp 4B, longitudinally move to the hook position of lower floor's mechano decking,
(8-2) in the stem of 4B, collapsible guide rail and afterbody guide rail are installed, the guide rail guide plate of welding lower floor mov-ing ramp 4B,
(8-3) according to the mode of (7-3), itself and main deck are fixed,
(9) reinforcement of weld, adopts manual basic electrode E5015 or CO
2gas shield welding welds, by all guide plates, support, eye plate, back-up block reinforcement of weld.Wherein hanging steel rope rigging eye plate and support eye plate and will open deep penetration welding groove and weld, check that every layer of face of weld has flawless, pore, undercut, overlap welding is last, and process in time, ensure welding defect.