CN103056942A - Manufacture method of solid-wood water preventing material - Google Patents
Manufacture method of solid-wood water preventing material Download PDFInfo
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- CN103056942A CN103056942A CN2011103217473A CN201110321747A CN103056942A CN 103056942 A CN103056942 A CN 103056942A CN 2011103217473 A CN2011103217473 A CN 2011103217473A CN 201110321747 A CN201110321747 A CN 201110321747A CN 103056942 A CN103056942 A CN 103056942A
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- wood
- timber
- solid wood
- waterproof material
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Abstract
The invention relates to a wood water preventing method, and in particular relates to a manufacture method of a solid-wood water preventing material. According to the manufacture method of the solid-wood water preventing material, wood fibers are adopted to manufacture a framework, an inorganic monomer is filled in the framework and is polymerized with the wood fibers in a crosslinking grafting way when the certain temperature is reached so as to form an integral whole together with the wood fibers, so that the natural performance of wood can be protected, water is prevented, the deformation is avoided, and the wear resistance of the wood is improved. The solid-wood water preventing material with a high mechanical performance and excellent wear resistance can be widely applied to the fields of outdoor furniture, leisure goods, doors and windows, and indoor decoration; low-level wood can be processed to replace high-level wood, and therefore, the national forestry policies are met, and the positive effects on protecting the natural forests are realized; and the cost of the processed wood is lower than that of the high-level wood, so that the solid-wood water preventing material is worthy to promoting.
Description
Technical field
The present invention relates to a kind of method for waterproofing wood, relate in particular to a kind of preparation method of solid wood waterproof material.
Background technology
Natural timber has the natural wood texture, gives nature, soft, texture with affinity, simultaneously because its characteristic cool in summer and warm in winter, that sense of touch is good makes it become the ideal material of finishing and building.But because its weatherability and water resistance are relatively poor, it is relatively narrow that application becomes.The topmost shortcoming of solid wood furniture is exactly yielding, and maintenance is got up difficult.Such as not allowing the sunlight direct irradiation, it is cold overheated to cross, and too dry and moist environment all is not suitable for solid wood furniture; If do not note in use, it is excessive that frequent switch air-conditioning causes humiture to change, even the phenomenon that qualified solid wood furniture product sometimes also can deform, ftracture can say no matter adopt what timber, do manual work and how to investigate, all be difficult to avoid these problems.The heating floor present in the north just can not directly use solid wooden floor board, but solid wood is compound or consolidated floor, and solid wooden compound floor adopts the glue connected mode, and the intervention of adhesive more or less can exert an influence to environment; The consolidated floor chemicals usage is just larger, and does not have the premium properties of solid wood.
Summary of the invention
The object of the invention is to for above-mentioned the deficiencies in the prior art, a kind of timber preparation method with the indeformable good weatherability of waterproof is provided.
The present invention is achieved by the following technical solutions:
A kind of preparation method of solid wood waterproof material may further comprise the steps:
(1) timber reaches below 5% its moisture content through degree of depth oven dry charing;
(2) timber stacking that charing is good leaves the space between timber in vacuum impregnation tank, vacuumizes to reach 80-200Pa pressurize 2-20 hour;
(3) add the maceration extract for preparing in the impregnating autoclave, pressurization 0.2-2MPa, pressurize 4-12 hour, pressure release, timber takes out stand-by;
(4) timber that above-mentioned dipping is good carries out coated by high-molecular film;
(5) timber behind the overlay film is put into drying chamber, under 55-120 ℃ of temperature, the graft crosslinking copolymerization, cooling is taken out after 3-12 hour, is required solid wood waterproof material.
A kind of preparation method of solid wood waterproof material, selected timber can be any kind timber.
A kind of preparation method of solid wood waterproof material, described coated by high-molecular film is to adopt the liquid of paraffin and water soluble polymer to dip, and forms one deck polymer protective film at the wood surface that soaked liquid.
The preparation method of described a kind of solid wood waterproof material, maceration extract is made of following ratio of quality and the number of copies: crosslinking agent 1-100 part, chelating agent 0.5-100 part, initator 1-100 part, look smart 2-80 part, vinyl dipping base fluid 800-1200 part.
A kind of preparation method of solid wood waterproof material, described vinyl dipping base fluid is styrene, and is at least a in vinyl acetate, acrylic acid, acrylamide, acrylic acid (ester) and methacrylic acid (ester) class.
A kind of preparation method of solid wood waterproof material, the preferred EGDMA GDMA of described crosslinking agent or MBA methylene diacrylamide, the preferred EDTA ethylenediamine tetra-acetic acid of chelating agent and alkali metal salt thereof.The preferred azo-bis-isobutyl cyanide of initator or benzoyl peroxide.
The present invention utilizes wood-fibred as skeleton, fills organic monomer, reaches one regularly in temperature; organic monomer and the polymerization of wood-fibred cross-linked graft; form one integrated mass with wood-fibred, namely protected the natural performance of timber, waterproof is indeformable and improved the timber weatherability again.
Dipping base fluid of the present invention is that vinyl monomer is mixed, add crosslinking agent, initator, chelating agent, look smart, selected timber can be any timber, but must be through charing, timber carries out charing in hot environment, because carbonization process has reduced the content of the hydrophilic factor in the timber, reduce the hygroscopicity of timber, slowed down the stress of timber inside, the exchange capacity of carbonized wood and ambient moisture is significantly descended, thereby greatly reduced timber and in use changed the distortion that causes because of moisture, shrink and bulking, can allow the timber through charing in humid air, keep lower moisture content.The inside and outside consistent color of carbonized wood also can guarantee the even of color at whole plate face.The carbonized wood color is the physics colouring, and the color of carbonized wood can not prolong in time and change, and the decorative effect of carbonized wood consistently.Different with technique according to seeds, the color of carbonized wood is yellow to dark-brown.For the fast growing wood of the light color such as pine, birch, can make the precious timber in the torrid zone that is similar in color of these cheap timber after the charing.Because the carbonized wood equilibrium moisture content is low, the moisture content during use is also lower, so bending strength and Deflection Modulus of Elasticity when the charing treatment temperature that is fit to can improve the carbonized wood use.The crosslinking agent effect is to make linear polymer laterally crosslinked, and polymer is more stable.The look essence is that commercially available shades of colour liquid color is smart.Different according to selected trees, the adjusting process parameter is to reach optimum efficiency.
Key problem in technology of the present invention is: dipping is even, and the mixed solution that is exactly organic monomer fully is mixed, and the vacuum of timber is necessarily high, under certain pressure, just can reach evenly like this, and this relates to the finished product rate; Coated by high-molecular film prevents the monomer volatilization, and it must be all standing that overlay film requires; Initiated polymerization, temperature will be controlled well, prevents implode, affects properties of product.
The present invention is widely used in outdoor furniture, leisure goods, door and window, the fields such as interior decoration with its mechanical performance height and good weatherability.Low-grade timber can substitute high-grade timber through processing, and meets China's forest policy, plays positive role for natural forest protection.Be lower than high-grade timber price after the processing and have fine promotional value.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further details, but protection scope of the present invention is not limit by embodiment.
Embodiment 1:
Steeping liq is mixed: methyl methacrylate [CH
2=C (CH
3) COOCH
3] 800 parts and 2-hydroxyethyl methacry-late [CH
2=CH(CH
2)
8COOCH
2CH
3] 200 parts pour into respectively in the container, stir, add GDMA [CH
2=C (CH
3) COOCH-HCOOC (CH
3) C=CH
2] 20 parts, EDETATE DISODIUM [(NaOOCCH
2)
2NCH
2N (CH
2COOH
2)
2H
2O] 2 parts, red smart 10 parts, azo-bis-isobutyl cyanide [(CH
3)
2C (CN) N=N (CN) C (CH
3)
2] 4 parts, fully mix 30 minutes after, stand-by.
The birch dressed lumber that charing is good is piled up neatly, and every plank leaves and is not less than 3 millimeters gap, and fixes (floating to prevent that immersion liquid from entering tank body), puts in the closed container, is evacuated down to 130Pa, pressurize 6 hours.Slowly steeping liq is injected in the closed container, be forced into 0.8MPa, kept pressure 8 hours, pressure release is taken out, dip in water soluble polymer, guarantee that timber all is moistened with polymer colloid, put into 75 ℃ of baking ovens, it is constant that temperature keeps, and to 8 hours, taking-up got final product after the cooling.
Wherein red essence is general merchandise, and Main Function is painted, and its consumption can require increase and decrease according to the color and luster of finished product.The Main Function of methyl methacrylate is to regulate the hardness of finished product.2-hydroxyethyl methacry-late is regulated toughness of material and can be kept the gloss of material.
Embodiment 2:
Steeping liq is mixed: methyl methacrylate [CH
2=C (CH
3) COOCH
3] 800 parts, 2-hydroxyethyl methacry-late [CH
2=CH(CH
2)
8COOCH
2CH
3] 100 parts, styrene [C
6H
5CH=CH
2] 100 parts, pour into respectively in the container, stir, add GDMA [CH
2=C (CH
3) COOCH-HCOOC (CH
3) C=CH
2] 20 parts, EDETATE DISODIUM [(NaOOCCH
2)
2NCH
2N (CH
2COOH
2)
2H
2O] 2 parts, red smart 10 parts, azo-bis-isobutyl cyanide [(CH
3)
2C (CN) N=N (CN) C (CH
3)
2] 2 parts, fully mix 30 minutes after, stand-by.
The birch dressed lumber that charing is good is piled up neatly, and every plank leaves and is not less than 3 millimeters gap, and fixes (floating to prevent that immersion liquid from entering tank body), puts in the closed container, is evacuated down to 130Pa, pressurize 6 hours.Slowly steeping liq is injected in the closed container, be forced into 0.8MPa, kept pressure 8 hours, pressure release is taken out, dip in water soluble polymer, guarantee that timber all is moistened with polymer colloid, put into 85 ℃ of baking ovens, it is constant that temperature keeps, and to 5 hours, taking-up got final product after the cooling.
Wherein because the easy polymerization of styrene is very fast in polymerization process, in polymerization process free-radical generating is arranged, can accelerate polymerization.
Claims (6)
1. the preparation method of a solid wood waterproof material is characterized in that may further comprise the steps:
(1) timber reaches below 5% its moisture content through degree of depth oven dry charing;
(2) timber stacking that charing is good leaves the space between timber in vacuum impregnation tank, vacuumizes to reach 80-200Pa pressurize 2-20 hour;
(3) add the maceration extract for preparing in the impregnating autoclave, pressurization 0.2-2MPa, pressurize 4-12 hour, pressure release, timber takes out stand-by;
(4) timber that above-mentioned dipping is good carries out coated by high-molecular film;
(5) timber behind the overlay film is put into drying chamber, under 55-120 ℃ of temperature, the graft crosslinking copolymerization, cooling is taken out after 3-12 hour, is required solid wood waterproof material.
2. the preparation method of described a kind of solid wood waterproof material according to claim 1 is characterized in that selected timber can be any kind timber.
3. the preparation method of described a kind of solid wood waterproof material according to claim 1 is characterized in that described coated by high-molecular film, is to adopt the liquid of paraffin and water soluble polymer to dip, and forms one deck polymer protective film at the wood surface that was soaking liquid.
4. the preparation method of the described a kind of solid wood waterproof material of claim 1, it is characterized in that maceration extract is made of following ratio of quality and the number of copies: crosslinking agent 1-100 part, chelating agent 0.5-100 part, initator 1-100 part, look smart 2-80 part, vinyl dipping base fluid 800-1200 part.
5. the preparation method of described a kind of solid wood waterproof material according to claim 4 is characterized in that described vinyl dipping base fluid, is styrene, and is at least a in vinyl acetate, acrylic acid, acrylamide, acrylic acid (ester) and methacrylic acid (ester) class.
6. the preparation method of described a kind of solid wood waterproof material according to claim 4, it is characterized in that the preferred EGDMA GDMA of described crosslinking agent or MBA methylene diacrylamide, the preferred EDTA ethylenediamine tetra-acetic acid of chelating agent and alkali metal salt thereof, the preferred azo-bis-isobutyl cyanide of initator or benzoyl peroxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110321747.3A CN103056942B (en) | 2011-10-21 | A kind of manufacture method of solid wood waterproof material |
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---|---|---|---|
CN201110321747.3A CN103056942B (en) | 2011-10-21 | A kind of manufacture method of solid wood waterproof material |
Publications (2)
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CN103056942A true CN103056942A (en) | 2013-04-24 |
CN103056942B CN103056942B (en) | 2016-12-14 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103924769A (en) * | 2014-05-06 | 2014-07-16 | 湖州市南浔亨力木制品厂 | Waterproof solid wood floor and preparing method thereof |
CN106142259A (en) * | 2016-08-02 | 2016-11-23 | 南京博俊新材料有限公司 | A kind of environment-friendly type timber optimizes liquid |
CN108724390A (en) * | 2017-04-17 | 2018-11-02 | 廊坊华日家具股份有限公司 | Three-dimensional wood component and three-dimensional wood product physics shading process |
CN108748515A (en) * | 2018-07-03 | 2018-11-06 | 阜南县富昌恒业工艺品有限公司 | A method of promoting rattan chair water resistance |
CN108818806A (en) * | 2018-04-24 | 2018-11-16 | 广州精点高分子材料制品有限公司 | A kind of monomer enters type ceramics wood and manufacturing method |
CN108972813A (en) * | 2018-06-29 | 2018-12-11 | 苏州燕泥地热地板科技有限公司 | A kind of micro charring method of solid wooden floor board |
Citations (6)
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---|---|---|---|---|
JPH0747510A (en) * | 1993-08-07 | 1995-02-21 | 饒 ▲斉▼藤 | Building material |
CN1281776A (en) * | 2000-08-28 | 2001-01-31 | 刘国君 | Preparation method of varnished solid wood material |
CN1506203A (en) * | 2002-12-07 | 2004-06-23 | 延边延京商业科学技术研究所 | Chemical initiation process of producing composite wood-plastic material |
CN101579875A (en) * | 2009-05-29 | 2009-11-18 | 周发荣 | Carbonized floor manufacturing method |
CN201794252U (en) * | 2010-07-14 | 2011-04-13 | 阎建华 | Solid wood modified floor |
CN102092073A (en) * | 2010-11-23 | 2011-06-15 | 胡斌 | Method for manufacturing compacted, grained and anti-deformation solid wood floor |
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0747510A (en) * | 1993-08-07 | 1995-02-21 | 饒 ▲斉▼藤 | Building material |
CN1281776A (en) * | 2000-08-28 | 2001-01-31 | 刘国君 | Preparation method of varnished solid wood material |
CN1506203A (en) * | 2002-12-07 | 2004-06-23 | 延边延京商业科学技术研究所 | Chemical initiation process of producing composite wood-plastic material |
CN101579875A (en) * | 2009-05-29 | 2009-11-18 | 周发荣 | Carbonized floor manufacturing method |
CN201794252U (en) * | 2010-07-14 | 2011-04-13 | 阎建华 | Solid wood modified floor |
CN102092073A (en) * | 2010-11-23 | 2011-06-15 | 胡斌 | Method for manufacturing compacted, grained and anti-deformation solid wood floor |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103924769A (en) * | 2014-05-06 | 2014-07-16 | 湖州市南浔亨力木制品厂 | Waterproof solid wood floor and preparing method thereof |
CN106142259A (en) * | 2016-08-02 | 2016-11-23 | 南京博俊新材料有限公司 | A kind of environment-friendly type timber optimizes liquid |
CN108724390A (en) * | 2017-04-17 | 2018-11-02 | 廊坊华日家具股份有限公司 | Three-dimensional wood component and three-dimensional wood product physics shading process |
CN108818806A (en) * | 2018-04-24 | 2018-11-16 | 广州精点高分子材料制品有限公司 | A kind of monomer enters type ceramics wood and manufacturing method |
CN108972813A (en) * | 2018-06-29 | 2018-12-11 | 苏州燕泥地热地板科技有限公司 | A kind of micro charring method of solid wooden floor board |
CN108748515A (en) * | 2018-07-03 | 2018-11-06 | 阜南县富昌恒业工艺品有限公司 | A method of promoting rattan chair water resistance |
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