CN103054153A - Cut stem strip production system - Google Patents
Cut stem strip production system Download PDFInfo
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- CN103054153A CN103054153A CN2013100046903A CN201310004690A CN103054153A CN 103054153 A CN103054153 A CN 103054153A CN 2013100046903 A CN2013100046903 A CN 2013100046903A CN 201310004690 A CN201310004690 A CN 201310004690A CN 103054153 A CN103054153 A CN 103054153A
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Abstract
The invention relates to a cut stem strip production system. The cut stem strip production system comprises an expanded stem production section and a stem cutting production section, the expanded stem production section comprises a stem selecting component, a caching portion, a quantity limiting component, a raw stem distributing and mixing component, a microwave stem expansion device and a stem and medium separation component, and the stem cutting production section comprises a feeding component, a stem washing machine, a first stem storage device, a spraying component, a first stem cutting machine component, a stem sorting machine, a second stem cutting machine component, a caching quantification component, a charger, a second stem storage device, a dewatering and drying device, a cooling device and a flavoring device. The full-automatic efficient cut stem strip production system has the advantages of efficient productivity, stability, more optimized cut stem strip indexes and characteristics and the like.
Description
[technical field]
The present invention relates to obstruct bar silk production technology, be specifically related to a kind of stalk bar silk production system of full automatic high efficiency rate.
[background technology]
The existing bar processing system that obstructs in the prior art, still, its 26S Proteasome Structure and Function is different.Stalk bar processing of the prior art system mostly is former stalk is processed into expansion cabo granule, and this stalk particle in use is defective, and for example: after the stalk particle reached certain proportion, the cigarette end tobacco-falling was serious; Stalk particle and pipe tobacco morphological differentiation is too large, cause in mixed silk process and the pipe tobacco skewness, so, in view of the obvious shortcoming of stalk particle, can not become mature technology at cigarette with obstructing in the Materials.
The problem that produces in order to overcome above-mentioned stalk particle, in the recent period, also there are some enterprises to begin to research and develop the production system that former stalk is cut into stalk bar silk, but stalk bar silk production system of the prior art is still perfect not, is embodied in: production efficiency is low, stalk bar silk size, length specification disunity after the cutting, obstruct the bar silk flexibility and toughness relatively poor.
[summary of the invention]
In order to solve problems of the prior art, the invention provides a kind of stalk bar silk production system of full automatic high efficiency rate.
The present invention solves technical scheme that the prior art problem adopts for a kind of stalk bar silk production system is provided, and described stalk bar silk production system comprises: expansion stem produces section and section is produced in the stalk chopping;
Wherein, described expansion stem production section comprises: choosing stalk assembly, buffer unit, the assembly of limiting the quantity of, former stalk divide mixing material assembly, the swollen stalk equipment of microwave, stalk Jie separation assembly;
Described stalk chopping is produced section and is comprised: feeding material component, wash stalk machine, the first terrier storage device, spray assembly, the first filament cutter assembly, stalk separator, the second filament cutter assembly, the quantitative assembly of buffer memory, charger, the second terrier storage device, dewatering drying device, cooling device and perfuming device.
According to the preferred technical solution of the present invention: described choosing stalk assembly comprises:
Be used for removing the concentration equipment of ferromagnetic material;
Be used for removing the gold spy instrument of metal impurities;
Be used for removing dirt choosing last and that the following stalk of setting diameter is signed and obstruct the sieve that shakes.
According to the preferred technical solution of the present invention: described buffer unit is the first bin type feeding machine.
According to the preferred technical solution of the present invention: the described assembly of limiting the quantity of comprises: limited tube and the first belt conveyer scale.
According to the preferred technical solution of the present invention: described former stalk divides the mixing material assembly to comprise:
By the first the first branch road that shakes and sieve and behind medium hopper mixing quartz sand, be delivered to the swollen stalk equipment of microwave;
By the second shake groove and behind medium hopper mixing quartz sand, be delivered to the second branch road of the swollen stalk equipment of microwave.
According to the preferred technical solution of the present invention: described stalk Jie separation assembly comprises the 3rd branch road and the 4th branch road;
Wherein, described the 3rd branch road is the upper strata expansion stem, and it is air-cooled and rejected the excess temperature offal and obtained the expansion stem product by the infrared temperature sensor thermometric that it enters the groove that shakes, and supplies with described stalk chopping and produce section;
Isolated medium quartz sand is sent in the dielectric heating cylinder through cold Jie's conveyer in described the 4th branch road, the high-temperature hot-air that is produced by the combustion furnace oil firing is heated to design temperature again, is delivered in the medium hopper by heat Jie conveyer to recycle after broken stalk sorting unit is rejected the stigma that is mixed in setting value wherein.
According to the preferred technical solution of the present invention: described feeding material component comprises conveyer belt and the second bin type feeding machine.
According to the preferred technical solution of the present invention: described spray assembly comprises second sieve that shakes, and shaking described second is provided with shower nozzle above the sieve.
According to the preferred technical solution of the present invention: described the first filament cutter assembly comprises the first main filament cutter and the first alternative filament cutter.
According to the preferred technical solution of the present invention: described stalk separator is rejected dirt end and stalk piece by selection by winnowing.
According to the preferred technical solution of the present invention: described the second filament cutter assembly comprises the second main filament cutter and the second alternative filament cutter.
According to the preferred technical solution of the present invention: the quantitative assembly of described buffer memory comprises: be used for stalk bar silk is carried out the 4th bin type feeding machine of buffer memory and is used for the stalk bar silk from described the 4th bin type feeding machine buffer memory is carried out the second quantitative belt conveyer scale.
According to the preferred technical solution of the present invention: described dehydrogenation drying equipment dehydrates stalk bar silk by microwave.
According to the preferred technical solution of the present invention: described cooling device is the second blower fan.
The invention provides a kind of stalk bar silk production system of full automatic high efficiency rate, output can reach 2000kg/h, it is stable to obstruct the stalk bar silk performance indications that bar silk production system produces through the present invention, index and the characteristic of product are more optimized, the longest one dimension is of a size of 5～30 millimeters in the stalk bar silk three-dimensional, for the first time the slice thickness of stalk bar silk becomes 90 to spend between two sections of angles and be of a size of 0.5～1.2 millimeter after the chopping with the stalk machine direction, the chopping second time is carried out on basis in the chopping first time, be of a size of 0.5～1.2 millimeter with equidirectional two sections of stalk fiber, because for the first time chopping, for the second time chopping all forms a unified angle of setting with the stalk machine direction, so, stalk bar silk after the cutting is soft and crooked, stalk bar silk filling value after process other functional units provided by the invention are processed is 7～10 cubic centimetres/gram, water content is 12% ± 1%, and, the low impurity of finished product stalk bar silk, golden yellow color.
[description of drawings]
Fig. 1 expansion stem is produced section first structural representation.
Fig. 2 expansion stem is produced section second portion structural representation.
Fig. 3 obstructs chopping and produces section first structural representation.
Fig. 4 obstructs chopping and produces section second portion structural representation.
Fig. 5 obstructs chopping and produces section third part structural representation.
[specific embodiment]
The invention provides a kind of stalk bar silk production system of full automatic high efficiency rate, described stalk bar silk production system comprises: expansion stem produces section and section is produced in the stalk chopping;
Wherein, described expansion stem production section comprises: choosing stalk assembly, buffer unit, the assembly of limiting the quantity of, former stalk divide mixing material assembly, the swollen stalk equipment of microwave, stalk Jie separation assembly;
Described stalk chopping is produced section and is comprised: feeding material component, wash stalk machine, the first terrier storage device, spray assembly, the first filament cutter assembly, stalk separator, the second filament cutter assembly, the quantitative assembly of buffer memory, charger, the second terrier storage device, dewatering drying device, cooling device and perfuming device.
Below in conjunction with accompanying drawing technical solution of the present invention is elaborated:
See also Fig. 1 and Fig. 2.In the present invention, Fig. 1 and Fig. 2's produces section in conjunction with consisting of expansion stem.Produce in the section at expansion stem of the present invention, described choosing stalk assembly comprises:
Be used for removing the concentration equipment 2 of ferromagnetic material;
Be used for removing the gold spy instrument 3 of metal impurities;
The choosing stalk that is used for removal dirt end and the following stalk label of setting diameter shakes and sieves 4.
In the preferred technical solution of the present invention: described buffer unit is the first bin type feeding machine 5; The described assembly of limiting the quantity of comprises: limited tube 6 and the first belt conveyer scale 7.
In technical scheme of the present invention, described former stalk divides the mixing material assembly to comprise: by the first shake sieve 9 and be delivered to the first branch road of the swollen stalk equipment 11 of microwave after medium hopper 10 mixes quartz sands; By the second shake groove 12 and after medium hopper 10 mixes quartz sands, be delivered to the second branch road of the swollen stalk equipment 11 of microwave.
Described stalk Jie separation assembly comprises the 3rd branch road and the 4th branch road; Wherein, described the 3rd branch road is the upper strata expansion stem, and it is air-cooled and rejected the excess temperature offal and obtained the expansion stem product by infrared temperature sensor 15 thermometrics that it enters the groove that shakes, and supplies with described stalk chopping and produce section;
Isolated medium quartz sand is sent in the dielectric heating cylinder 17 through cold Jie's conveyer 16 in described the 4th branch road, the high-temperature hot-air that is produced by combustion furnace 18 oil firings is heated to design temperature again, is delivered in the medium hopper 10 by heat Jie conveyer 20 to recycle after broken stalk sorting unit 19 is rejected the stigma that is mixed in setting value wherein.
Below more by reference to the accompanying drawings 1 and Fig. 2 be elaborated as follows to the course of work of expansion stem production section:
With the moisture former stalk of redrying 7 ~ 20% (each batch moisture differences should less than ± 1%) from the first belt feeder 1 material loading, and remove ferromagnetic materials and adopt gold to visit instrument 3 and remove metal impurities by the concentration equipment 2 on the first belt feeder 1, the choosing stalk shake sieve 4 get on dedusting end and Φ obstruct below 2 millimeters sign rear in the first bin type feeding machine 5 buffer memory.
Produce flow by limited tube 6 and the first belt conveyer scale 7 stable yields, former stalk enters Random assignment first groove 8 that shakes, and then former stalk can be by the first shake sieve 9 and be delivered to the first branch road of the swollen stalk equipment 11 of microwave after medium hopper 10 mixes quartz sands; By the second shake groove 12 and after medium hopper 10 mixes quartz sands, be delivered to the second branch road of the swollen stalk equipment 11 of microwave.The belt conveyor material loading of two swollen stalk equipment 11 of road direction microwave.
On the former stalk to the belt conveyer of the swollen stalk equipment 11 of microwave after with medium hopper 10 in about 100 ℃ ~ 200 ℃ (according to former stalk machined parameters selection suitable temperature) medium quartz sands of graininess mix together and accept microwave irradiation by swollen stalk equipment 11 process chamber of microwave, former stalk dewaters under thermal medium quartz sand and microwave irradiation and expands, continuously entering stalk through swollen stalk equipment 11 cavitys of microwave is situated between to separate in the sieve 13 that shakes and separates, form two branch roads after separating, at this, with its called after the 3rd branch road and the 4th branch road.
Wherein, described the 3rd branch road is the upper strata expansion stem, and it enters the groove that shakes air-cooled (realizing by the first blower fan 14) and reject the excess temperature offal by infrared temperature sensor 15 thermometrics and obtains the expansion stem product, supplies with described stalk chopping and produces section;
Isolated medium quartz sand is sent in the dielectric heating cylinder 17 through cold Jie's conveyer 16 in described the 4th branch road, the high-temperature hot-air that is produced by combustion furnace 18 oil firings is heated to design temperature again, is delivered in the medium hopper 10 by heat Jie conveyer 20 to recycle after broken stalk sorting unit 19 is rejected the stigma that is mixed in setting value wherein.
See also Fig. 3, Fig. 4 and Fig. 5.In the present invention, Fig. 3, Fig. 4 and Fig. 5's produces section in conjunction with consisting of the stalk chopping.Obstruct chopping in the present invention and produce in the section, described feeding material component comprises conveyer belt 21 and the second bin type feeding machine 22; Described spray assembly comprises second sieve 27 that shakes, and is provided with shower nozzle 28 at described second sieve that shakes above 27.
In the preferred technical solution of the present invention: described the first filament cutter assembly comprises the first main filament cutter 31 and the first alternative filament cutter 32; Described the second filament cutter assembly comprises the second main filament cutter 41 and the second alternative filament cutter 42.
Described stalk separator 37 is rejected dirt end and stalk piece by selection by winnowing.
The quantitative assembly of described buffer memory comprises: for stalk bar silk being carried out the 4th bin type feeding machine 46 of buffer memory and being used for the stalk bar silk from described the 4th bin type feeding machine 46 buffer memorys is carried out the second quantitative belt conveyer scale 47.
In technical scheme of the present invention: described dehydrogenation drying equipment 58 dehydrates stalk bar silk by microwave.
In technical scheme of the present invention, described cooling device is the second blower fan 60.
Below more by reference to the accompanying drawings 3, Fig. 4 and Fig. 5 course of work that section is produced in chopping to stalk is elaborated as follows:
Be delivered to enter behind the buffer memory in the second bin type feeding machine 22 by belt 21 material loadings by the resulting expansion stem of expansion stem preparation technology line and wash in the stalk machine 23 except dust removal end, metal impurities; and with moisture content moisture regain between 25% ~ 34% (selecting suitable moisture value according to difference stalk material), sent in the first storage cabinet 25 equilibrium water conten 1 ~ 4 hour by the second belt feeder 24.
The expansion stem of moisture regain balance good moisture by the first outfeed belt 26 from the first storage cabinet 25(the first terrier storage device) discharging, regulate moisture through second shower nozzle 28 that sieve installs additional on 27 that shakes, deliver to filament cutter 31,32 by the 3rd belt feeder 29, the first turnover panel groove 30 that shakes, expansion stem be cut into 0.1 ~ 0.9mm(require to select the suitable thickness value according to difference) the stalk sheet.With the stalk sheet that cuts by the first wing head groove 33 that shakes, first promotes sieve the 34, the 4th belt feeder 35 and the 3rd that the shakes groove 36 that shakes delivers to stalk separator 37 and carries out selection by winnowing dirt end and stalk piece are rejected, deliver to buffer memory in the 3rd bin type feeding machine 39 through blanker 38 belts again, the stalk sheet of buffer memory is delivered to the second filament cutter 41,42 and carried out chopping (tobacco cut width is according to certain value of technological requirement different choice 0.1 ~ 0.9mm) through the second turnover panel groove 40 that shakes, and the stalk bar silk that cuts promotes sieve the 44, the 5th belt feeder 45 that shakes and delivers to buffer memory in the 4th bin type feeding machine 46 through the second wing head groove 43, second that shakes.
The stalk bar silk of buffer memory is quantitatively sent in the charger 49 stalk bar silk is fed in raw material through the first charging groove 48 that shakes by the second belt conveyer scale 47 in the 4th bin type feeding machine 46, the stalk bar silk after reinforced by the first discharging shake groove 50, the 4th shake groove 51, the 6th belt feeder 52, deliver to the second storage cabinet 53(the second terrier storage device) in balance 0.5 ~ 2 hour.
The good stalk bar silk of reinforced balance is delivered in the 5th bin type feeding machine 56 buffer memory and is sent into dehydrogenation drying equipment 58(restorer by the 8th belt feeder 57 by the second outfeed belt 54, the 7th belt feeder 55) in accept microwave and dehydrate processing.
At dehydrogenation drying equipment 58(restorer) in, to obstruct the bar silk is dried to and enters the 3rd behind 5 ~ 12% moisture and promote the sieve 59 that shakes, and carry out air-cooled and end removing by cooling device the second blower fan 60, be delivered to the 3rd belt conveyer scale 62 by the 9th belt feeder 61 again and carry out quantitative weighing, send into and carry out Perfuming machine moisture regain in the Perfuming machine 64 through the second charging groove 63 that shakes, the process of this moisture regain is undertaken by Moisture Meter 66.
Perfuming is finished and is got damp again and is finished product stalk bar silk behind moisture content to 12 ~ 5%, is delivered to the packing place by the second discharging groove 65 that shakes.
The invention provides a kind of stalk bar silk production system of full automatic high efficiency rate, output can reach 2000kg/h, it is stable to obstruct the stalk bar silk performance indications that bar silk production system produces through the present invention, index and the characteristic of product are more optimized, the longest one dimension is of a size of 5～30 millimeters in the stalk bar silk three-dimensional, for the first time the slice thickness of stalk bar silk becomes 90 to spend between two sections of angles and be of a size of 0.5～1.2 millimeter after the chopping with the stalk machine direction, the chopping second time is carried out on basis in the chopping first time, be of a size of 0.5～1.2 millimeter with equidirectional two sections of stalk fiber, because for the first time chopping, for the second time chopping all forms a unified angle of setting with the stalk machine direction, so, stalk bar silk after the cutting is soft and crooked, stalk bar silk filling value after process other functional units provided by the invention are processed is 7～10 cubic centimetres/gram, water content is 12% ± 1%, and, the low impurity of finished product stalk bar silk, golden yellow color.
Above content is the further description of the present invention being done in conjunction with concrete optimal technical scheme, can not assert that implementation of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some deduction or replace, all should be considered as belonging to protection scope of the present invention
Claims (14)
1. one kind is obstructed bar silk production system, and it is characterized in that: described stalk bar silk production system comprises: expansion stem is produced section and stalk chopping production section;
Wherein, described expansion stem production section comprises: choosing stalk assembly, buffer unit, the assembly of limiting the quantity of, former stalk divide mixing material assembly, the swollen stalk equipment of microwave, stalk Jie separation assembly;
Described stalk chopping is produced section and is comprised: feeding material component, wash stalk machine, the first terrier storage device, spray assembly, the first filament cutter assembly, stalk separator, the second filament cutter assembly, the quantitative assembly of buffer memory, charger, the second terrier storage device, dewatering drying device, cooling device and perfuming device.
2. described stalk bar silk production system according to claim 1, it is characterized in that: described choosing stalk assembly comprises:
Be used for removing the concentration equipment (2) of ferromagnetic material;
Be used for removing the gold spy instrument (3) of metal impurities;
Be used for removing dirt choosing last and that the following stalk of setting diameter is signed and obstruct the sieve (4) that shakes.
3. described stalk bar silk production system according to claim 2, it is characterized in that: described buffer unit is the first bin type feeding machine (5).
4. described stalk bar silk production system according to claim 3, it is characterized in that: the described assembly of limiting the quantity of comprises: limited tube (6) and the first belt conveyer scale (7).
5. described stalk bar silk production system according to claim 4, it is characterized in that: described former stalk divides the mixing material assembly to comprise:
By the first shake sieve (9) and after medium hopper (10) mixes quartz sand, be delivered to the first branch road of the swollen stalk equipment of microwave (11);
By the second shake groove (12) and after medium hopper (10) mixes quartz sand, be delivered to the second branch road of the swollen stalk equipment of microwave (11).
6. described stalk bar silk production system according to claim 5, it is characterized in that: described stalk Jie separation assembly comprises the 3rd branch road and the 4th branch road;
Wherein, described the 3rd branch road is the upper strata expansion stem, and it is air-cooled and rejected the excess temperature offal and obtained the expansion stem product by infrared temperature sensor (15) thermometric that it enters the groove that shakes, and supplies with described stalk chopping and produce section;
Isolated medium quartz sand is sent in the dielectric heating cylinder (17) through cold Jie's conveyer (16) in described the 4th branch road, the high-temperature hot-air that is produced by combustion furnace (18) oil firing is heated to design temperature again, is delivered in the medium hopper (10) by heat Jie conveyer (20) to recycle after broken stalk sorting unit (19) is rejected the stigma be mixed in setting value wherein.
7. described stalk bar silk production system according to claim 2, it is characterized in that: described feeding material component comprises conveyer belt (21) and the second bin type feeding machine (22).
8. described stalk bar silk production system according to claim 7 is characterized in that: described spray assembly comprises second sieve (27) that shakes, and is provided with shower nozzle (28) in described second sieve (27) top that shakes.
9. described stalk bar silk production system according to claim 8, it is characterized in that: described the first filament cutter assembly comprises the first main filament cutter (31) and the first alternative filament cutter (32).
10. described stalk bar silk production system according to claim 9, it is characterized in that: described stalk separator (37) is rejected dirt end and stalk piece by selection by winnowing.
11. described stalk bar silk production system according to claim 10, it is characterized in that: described the second filament cutter assembly comprises the second main filament cutter (41) and the second alternative filament cutter (42).
12. described stalk bar silk production system according to claim 11, it is characterized in that: the quantitative assembly of described buffer memory comprises: be used for stalk bar silk is carried out the 4th bin type feeding machine (46) of buffer memory and is used for the stalk bar silk from described the 4th bin type feeding machine (46) buffer memory is carried out quantitative the second belt conveyer scale (47).
13. described stalk bar silk production system according to claim 12 is characterized in that: described dehydrogenation drying equipment (58) dehydrates stalk bar silk by microwave.
14. described stalk bar silk production system according to claim 13, it is characterized in that: described cooling device is the second blower fan (60).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310004690.3A CN103054153B (en) | 2013-01-07 | 2013-01-07 | Cut stem strip production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310004690.3A CN103054153B (en) | 2013-01-07 | 2013-01-07 | Cut stem strip production system |
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| CN103054153A true CN103054153A (en) | 2013-04-24 |
| CN103054153B CN103054153B (en) | 2015-04-22 |
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| CN201310004690.3A Active CN103054153B (en) | 2013-01-07 | 2013-01-07 | Cut stem strip production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230092A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for enhancing density uniformity of stem shreds manufactured from microwave expanded tobacco stems |
| CN103783654A (en) * | 2014-02-25 | 2014-05-14 | 吉林烟草工业有限责任公司 | Expansion tobacco stem shredding processing device |
| CN103832604A (en) * | 2014-03-26 | 2014-06-04 | 福建武夷烟叶有限公司 | Tobacco stem and crumbled sheet online automatic packaging system |
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| CN102631016A (en) * | 2012-03-31 | 2012-08-15 | 云南烟草科学研究院 | Technology for processing tobacco stalk into shreds |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103230092A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for enhancing density uniformity of stem shreds manufactured from microwave expanded tobacco stems |
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| CN103783654A (en) * | 2014-02-25 | 2014-05-14 | 吉林烟草工业有限责任公司 | Expansion tobacco stem shredding processing device |
| CN103832604A (en) * | 2014-03-26 | 2014-06-04 | 福建武夷烟叶有限公司 | Tobacco stem and crumbled sheet online automatic packaging system |
| CN103832604B (en) * | 2014-03-26 | 2016-02-10 | 福建武夷烟叶有限公司 | A kind of offal, the on-line automatic packaging system of fragment |
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|---|---|
| CN103054153B (en) | 2015-04-22 |
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