CN103045165A - Ceramic grinding agent - Google Patents

Ceramic grinding agent Download PDF

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Publication number
CN103045165A
CN103045165A CN201210496652XA CN201210496652A CN103045165A CN 103045165 A CN103045165 A CN 103045165A CN 201210496652X A CN201210496652X A CN 201210496652XA CN 201210496652 A CN201210496652 A CN 201210496652A CN 103045165 A CN103045165 A CN 103045165A
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Prior art keywords
grinding
diamond particles
abrasive
ceramic
agent
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CN103045165B (en
Inventor
李东炬
甄恒洲
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Chongqing Dayou Hongye Ceramics Co.,Ltd.
DALIAN DAYOU PRECISION CERAMIC BEARING Co.,Ltd.
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DALIAN DAYOU HI-TECH CERAMIC Co Ltd
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Abstract

The invention relates to a ceramic grinding agent, belonging to the field of grinding agents. The ceramic grinding agent provided by the invention is mainly used for grinding silicon nitride ceramic balls. The grinding agent consists of the following components in percentage by mass: 5%-50% of diamond particles, 50%-90% of dispersant, 0.1%-3% of calcium hydrophosphate, 0.5%-2% of sodium tripolyphosphate, 0.5%-2% of sodium dodecyl sulfate and 0.5%-2% of sodium silicate. The grinding agent mainly contains the high-strength diamond particles, the dispersant, a grinding assistant and a dispersing assistant. The grinding agent has the advantages that the grinding efficiency is high and is increased by 30%-50%, the pollution to ceramic bodies is little, the grinding efficiency is increased, and the grinding time is shortened.

Description

A kind of ceramic sanding agent
Technical field
The present invention relates to a kind of ceramic sanding agent, belong to the abrasive field.
Background technology
Ball bearing is a kind of of rolling bearing, and the ball ball is contained in the centre of interior steel ring and outer rim, can bear larger load.Wherein, ceramic ball bearing receives much concern because of its unique characteristics and wide application field.What at present, application was more is silicon nitride ceramic ball bearing.Its advantage is: tripping speed is high, precision stability good, staring torque is little, ceramic ball bearing rigidity is high, dried runnability is good, the life-span is long, is very suitable for keeping high precision, long time running under high speed, high temperature and burn into radiation condition.In addition, the hardness ratio bearing steel of silicon nitride ceramics is high 1 times, and Young's modulus is approximately high by 1/3, and under the condition of same load, the recoverable deformation of silicon nitride ceramics is little, so, use the machine tool chief axis of ceramic ball bearing to have good running accuracy.
For running precision and the work-ing life that guarantees ceramic ball bearing, to the Ceramic Balls sphericity require highly, simultaneously owing to itself being high-strength material, it is ground then more difficult.
Summary of the invention
The purpose of this invention is to provide a kind of ceramic sanding agent, be mainly the abrasive for the polishing silicon nitride Ceramic Balls, this abrasive mainly comprises high-intensity diamond particles, dispersion agent, grinding aid and dispersing auxiliary.It is high that this abrasive has mill efficiency, ceramic body polluted lack, and improves mill efficiency, reduces milling time.
A kind of ceramic sanding agent, described abrasive by mass percentage, is comprised of following component:
Figure BDA00002484498000011
Wherein, the granularity of diamond particles is 0.1 ~ 100 μ m, and described diamond particles is spherical, and its degree of sphericity is at least 0.6.
" degree of sphericity " of the present invention refers to the shape degree similar to spheroid of diamond particles.
The preferred described dispersion agent of ceramic sanding agent of the present invention is at least a in ethylene glycol, polyoxyethylene glycol, polypropylene glycol, the glycerine, more preferably ethylene glycol.
The degree of sphericity of the preferred described diamond particles of ceramic sanding agent of the present invention is 0.6 ~ 0.9.
The degree of sphericity of the preferred described diamond particles of ceramic sanding agent of the present invention is 0.7 ~ 0.8.
The granularity of the preferred described diamond particles of ceramic sanding agent of the present invention is 50 ~ 100 μ m, and when the granularity of diamond particles was 50 ~ 100 μ m, this abrasive was applicable to corase grind.
The granularity of the preferred described diamond particles of ceramic sanding agent of the present invention is 1 ~ 10 μ m, and when the granularity of diamond particles was 1 ~ 10 μ m, this abrasive was applicable to half correct grinding.
The granularity of the preferred described diamond particles of ceramic sanding agent of the present invention be 0.01 ~ 0.5 μ m when the granularity of diamond particles is 0.01 ~ 0.5 μ m, this abrasive be applicable to the correct grinding.
The preferred described abrasive of ceramic sanding agent of the present invention by mass percentage, is comprised of following component:
Figure BDA00002484498000021
Ceramic sanding agent of the present invention is preferred described abrasive further, by mass percentage, is comprised of following component:
Figure BDA00002484498000022
Above-mentioned abrasive is as follows preparation preferably:
A kind of preparation method of abrasive comprises following processing step:
1. raw material weighing: accurate weighing raw material in proportion, and filter;
2. disperse: be dissolved in dispersion agent after tripoly phosphate sodium STPP, sodium laurylsulfonate and water glass are mixed in proportion;
3. filter: with 2. gained slurries filtration of step, add diamond particles after removing macrobead;
4. redispersion: with step 3. the gained slurry carry out ultra-sonic dispersion.
The invention has the beneficial effects as follows: the invention provides a kind of ceramic sanding agent, be mainly the abrasive for the polishing silicon nitride Ceramic Balls.This abrasive is comprised of following component: diamond particles by mass percentage: 5% ~ 50%, and dispersion agent: 50% ~ 90%, secondary calcium phosphate: 0.1% ~ 3%, tripoly phosphate sodium STPP: 0.5% ~ 2%, sodium laurylsulfonate: 0.5% ~ 2%, water glass: 0.5% ~ 2%.This abrasive mainly comprises high-intensity diamond particles, dispersion agent, grinding aid and dispersing auxiliary.It is high that this abrasive has mill efficiency, and its mill efficiency has improved 30% ~ 50%, and few to the ceramic body pollution, improves mill efficiency, reduces milling time.
Embodiment
Following non-limiting example can make the present invention of those of ordinary skill in the art's comprehend, but does not limit the present invention in any way.
Embodiment 1
Described abrasive by mass percentage, is comprised of following component:
Figure BDA00002484498000031
The particle diameter of described diamond particles is that the abrasive of 50 μ m, 5 μ m, 0.5 μ m is roughly ground, correct grinding and super grinding, and dispersion agent is polyoxyethylene glycol.Be used for the polishing silicon nitride Ceramic Balls after 1:1 mixes in mass ratio with water with abrasive, the sphericity of gained Ceramic Balls is 0.05 μ m, and surfaceness is 0.005 μ m.

Claims (9)

1. ceramic sanding agent, it is characterized in that: described abrasive by mass percentage, is comprised of following component:
Figure FDA00002484497900011
Wherein, the granularity of diamond particles is 0.1 ~ 100 μ m, and described diamond particles is spherical, and its degree of sphericity is at least 0.6.
2. abrasive according to claim 1 is characterized in that: described dispersion agent is at least a in ethylene glycol, polyoxyethylene glycol, polypropylene glycol, the glycerine.
3. abrasive according to claim 1, it is characterized in that: the degree of sphericity of described diamond particles is 0.6 ~ 0.9.
4. abrasive according to claim 3, it is characterized in that: the degree of sphericity of described diamond particles is 0.7 ~ 0.8.
5. abrasive according to claim 1, it is characterized in that: the granularity of described diamond particles is 50 ~ 100 μ m.
6. abrasive according to claim 1, it is characterized in that: the granularity of described diamond particles is 1 ~ 10 μ m.
7. abrasive according to claim 1, it is characterized in that: the granularity of described diamond particles is 0.01 ~ 0.5 μ m.
8. the described abrasive of arbitrary claim according to claim 1 ~ 7, it is characterized in that: described abrasive by mass percentage, is comprised of following component:
9. abrasive according to claim 8, it is characterized in that: described abrasive by mass percentage, is comprised of following component:
Figure FDA00002484497900021
CN201210496652.XA 2012-11-28 2012-11-28 Ceramic grinding agent Active CN103045165B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104152107A (en) * 2013-05-13 2014-11-19 深圳清华大学研究院 Ceramic material use abrasive
CN104164210A (en) * 2014-06-11 2014-11-26 天津美嘉怡光电子器件有限公司 Formula of doublet abrasive grinding fluid used for grinding inner hole of zirconia insert core
CN107621400A (en) * 2017-08-16 2018-01-23 河南四方达超硬材料股份有限公司 A kind of dispersant for being used to make diadust Shape measure sample
CN110093143A (en) * 2018-07-18 2019-08-06 江苏中科光电有限公司 A kind of grinding agent improving ceramic core internal hole grinding efficiency
CN115449344A (en) * 2022-06-13 2022-12-09 石家庄学院 Solid diamond grinding agent for superhard material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1485187A (en) * 1974-01-15 1977-09-08 Norton Co Ball grinding wheel and method
CN101033374A (en) * 2007-04-13 2007-09-12 中国地质大学(武汉) High-purity nano diamond polishing liquid and preparing method thereof
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1485187A (en) * 1974-01-15 1977-09-08 Norton Co Ball grinding wheel and method
CN101033374A (en) * 2007-04-13 2007-09-12 中国地质大学(武汉) High-purity nano diamond polishing liquid and preparing method thereof
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104152107A (en) * 2013-05-13 2014-11-19 深圳清华大学研究院 Ceramic material use abrasive
CN104152107B (en) * 2013-05-13 2016-08-17 深圳清华大学研究院 Ceramic material grinding agent
CN104164210A (en) * 2014-06-11 2014-11-26 天津美嘉怡光电子器件有限公司 Formula of doublet abrasive grinding fluid used for grinding inner hole of zirconia insert core
CN107621400A (en) * 2017-08-16 2018-01-23 河南四方达超硬材料股份有限公司 A kind of dispersant for being used to make diadust Shape measure sample
CN110093143A (en) * 2018-07-18 2019-08-06 江苏中科光电有限公司 A kind of grinding agent improving ceramic core internal hole grinding efficiency
CN115449344A (en) * 2022-06-13 2022-12-09 石家庄学院 Solid diamond grinding agent for superhard material and preparation method thereof

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Patentee after: Chongqing Dayou Hongye Ceramics Co.,Ltd.

Address before: 116600 Liaoning Province Dalian Jinpu New District No. 9 Liaohe West Second Road

Patentee before: DALIAN DAYOU PRECISION CERAMIC BEARING Co.,Ltd.

Effective date of registration: 20190131

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Patentee before: DALIAN DAYOU HI-TECH CERAMIC Co.,Ltd.

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