CN105669168B - A kind of preparation method of gypsum mill ceramic grinding body - Google Patents

A kind of preparation method of gypsum mill ceramic grinding body Download PDF

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CN105669168B
CN105669168B CN201610032356.2A CN201610032356A CN105669168B CN 105669168 B CN105669168 B CN 105669168B CN 201610032356 A CN201610032356 A CN 201610032356A CN 105669168 B CN105669168 B CN 105669168B
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grinding
preparation
gypsum
grinding body
ceramic grinding
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CN105669168A (en
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张国辉
王慧
其他发明人请求不公开姓名
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University of Jinan
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Abstract

The present invention provides a kind of preparation method of gypsum mill ceramic grinding body, mainly including after dispensing, grinding, suction filtration, de- secondary vacuum pugging, old, granulation, extrusion forming, burn till be prepared at a certain temperature.The preparation method technique of the present invention is simple, and energy consumption is low, has wide range of applications.For the gypsum mill of preparation with ceramic grinding body from heavy and light, wear rate is low, and grinding energy can be greatly reduced, and extends abrasive body service life, reduces cost;There is no the incorporation of foreign metal iron ion in process of lapping, do not influence the whiteness and intensity of building gypsum plaster;Ceramic grinding body can also minimizing electrostatic absorption, be advantageous to improve mill efficiency.

Description

A kind of preparation method of gypsum mill ceramic grinding body
Technical field
The present invention relates to a kind of preparation method of gypsum mill ceramic grinding body, belong to function ceramics preparing technical field.
Background technology
Plaster stone or industry by-product gypsum are present with sulfate dihydrate calcium form, have two crystallizations water in its molecular formula, only Sloughing a hypocrystalline water generation half-H 2 O calcium sulphate just has gelling property.The process for sloughing the crystallization water is gypsum calcining.Stone Cream is sintered into the physical and mechanical property of building gypsum plaster and grain diameter and level are furnished with much relations.With industrial by-product desulfurated plaster Exemplified by, desulfurated plaster particle size distribution is narrower, and grading is poor, and specific surface area is small, and rheological property is poor during hydration and hardening, holds Easily isolation layering bleeding, causes that product unit weight is unbalanced, low intensity, therefore can typically increase grinding work before calcination or after calcining Sequence, improve the performance of calcined gypsum powder using levigate means increase specific surface area.Conventional milling equipment is ball mill, abrasive body For the metal grinding body made of heavy metal such as the compound chromium of metallic iron, manganese, big with bulk density, grinding machine power consumption is big, and wear rate is high, The shortcomings that increasing metal ion.Metal grinding body easily produces excessive grinding, and meticulous grain graininess and specific surface area are too big, meeting Influence the intensity of building gypsum plaster;Because abrasion mixes metal ion in land plaster, such as Fe3+Deng building gypsum plaster can be influenceed Whiteness, rupture strength etc..
Ground accordingly, it is capable to consume the low-density abrasive body that low, deadweight is small, wear rate is low by increasing researcher Study carefully.The Chinese invention patent of Application No. 201510077860.X, 201510077859.7,2015100358580.8 provides not The preparation method and production technology of same low-density abrasive body, are mainly used in cement grinding mill.The ball-milling technology master in cement grinding mill Crushing, the double effects of grinding are played, and in gypsum grinding technique, because gypsum particle diameter is smaller after calcining(Generally higher than 50 Mesh), grinding function plays a major role, so huge with the highdensity metal grinding body of strong impact force energy consumption in use, loss Greatly, its stronger effect can not be played.The research for the low-density ceramic abrasive body being exclusively used in gypsum mill is less.It is national annual The industry by-product gypsum of output has more than one hundred million tons, takes substantial amounts of soil, causes to seriously endanger to ecological environment, is sintered into paring stone Cream powder is to handle the main path that industry by-product gypsum recycles, and improves the performance of calcining building gypsum plaster, and model is applied in increase Enclose and be particularly important.
Therefore, seek it is a kind of be applicable, be special, excellent performance gypsum barreling mill body is significant.
The content of the invention
It is an object of the invention to provide a kind of preparation side for the gypsum mill ceramic grinding body low, wear rate is low that consumes energy Method.
The technical scheme is that:
A kind of gypsum mill preparation method of ceramic grinding body, comprises the following steps:
(1)Dispensing:According to following substance weight percentage preparation raw material:Al2O3:73% ~ 75.9%, SiO2:5% ~ 8%, Cr2O3:0.5% ~ 1.8%, TiO2:1% ~ 1.45%, MnO:1.51% ~ 1.75%, ZrO2:1.6% ~ 3.4%, BaO:1% ~ 3%, silicon Bechilite:4.6% ~ 7%, ZnO:2% ~ 2.8%, silica sols:0.3% ~ 1.1%, cosolvent 2% ~ 6%;Wherein described helps Solvent is AlF3、CaF2, albite, NH4Cl, MgO one or more of combinations.
(2)Grinding:The material prepared is subjected to grinding, particle crosses 250 mesh sieves after making grinding, tails over < 2%;
(3)Step is pumped with filter press(2)Middle slurry moisture, after dehydration after secondary vacuum pugging, it is small to stand 40 ~ 46 Shi Jinhang is old;
(4)Slurry mist projection granulating, using extrusion process extrusion forming, base substrate is made, then by base substrate at 80 ~ 120 DEG C Dry 29 ~ 32 hours;
(5)Molding blank is in 1350 ~ 1400 DEG C of sintering, insulation 7 hours, finished product.
Technical solution of the present invention has in place of following marked improvement:
Firstth, gypsum mill ceramic grinding body prepared by the present invention is compared with metal grinding body, and from heavy and light, wear rate is low, Grinding energy can be greatly reduced, extend abrasive body service life, reduce cost;There is no foreign metal iron ion in process of lapping Incorporation, the whiteness and intensity of building gypsum plaster are not influenceed;Ceramic grinding body can also minimizing electrostatic absorption, be advantageous to improve grinding effect Rate;
Secondth, it is that main crystal phase structure is brilliant that ceramic grinding body prepared by the present invention, which is formed with corundum, spinelle, mullite etc., It is alternate to be connected by glass phase structure, compact structure, ZrO2Addition improve brittleness of ceramics, strengthen toughness;Used to increase gypsum The grinding function of ceramic grinding body, the extremely strong SiO of grinding capacity is inserted in the structure2 、Cr2O3, the crystallite mineral matter such as BaO, Strengthen the effect of exchanging views to material, increase grainding capacity, the addition of crystallite mineral, hardness is high, makes grinding body function will not be by corruption Erosion influences;The addition of cosolvent, the dense sintering under the conditions of low-temperature sintering of ceramics is reduced, reduce power consumption, improve production efficiency;
3rd, the present invention prepare gypsum ceramic grinding body method it is simple, power consumption it is low, beneficial to large scale application.
Embodiment
Case study on implementation 1
A kind of gypsum mill preparation method of ceramic grinding body, comprises the following steps:
(1)Dispensing:According to following substance weight percentage preparation raw material:Al2O3:73%, SiO2:5.7%, Cr2O3: 1.55%, TiO2:1.3%, MnO:1.65%, ZrO2:2.4%, BaO:2.3%, datolite:5.4%, ZnO:2.4%, nanometer Colloidal silicon:0.7%, cosolvent 3.6%;Wherein described cosolvent is NH4Cl。
(2)Grinding:The material prepared is subjected to grinding, particle crosses 250 mesh sieves after making grinding, tails over < 2%;
(3)Step is pumped with filter press(2)Middle slurry moisture, after dehydration after secondary vacuum pugging, stand 45 hours Carry out old;
(4)Slurry mist projection granulating, using extrusion process extrusion forming, base substrate is made, then by base substrate at 80 ~ 100 DEG C Dry 29 ~ 32 hours;
(5)Molding blank is in 1350 ~ 1400 DEG C of sintering, insulation 7 hours, finished product.
The gypsum mill of preparation uses ceramic grinding body, the spherical gypsum mill abrasive body being prepared into, bulk density 3.72g/cm 3, hardness reaches 9 grades of Mohs' hardness, wears away as 0.05 ‰.
Using the gypsum mill ceramic grinding body of preparation, grinding, grinding machine filling rate are carried out to the desulfurization gypsum powder after calcining For 36.2%, the desulfurization gypsum powder performance after grinding reaches many improvement, and each performance is as shown in the table:
Wherein, the use of the power consumption of ceramic grinding body is 20.2kwh/t, the power consumption using metal grinding body is 23.5 kwh/ t。
Case study on implementation 2
A kind of gypsum mill preparation method of ceramic grinding body, comprises the following steps:
(1)Dispensing:According to following substance weight percentage preparation raw material:Al2O3:75.9%, SiO2:5.3%, Cr2O3: 0.9%, TiO2:1.25%, MnO:1.55%, ZrO2:1.9%, BaO:1.6%, datolite:5.2%, ZnO:2.3%, nanometer Colloidal silicon:0.5%, cosolvent 3.6%;Wherein described cosolvent is albite and MgO combination, and component ratio is albite 35.5%, MgO 64.5%.
(2)Grinding:The material prepared is subjected to grinding, particle crosses 250 mesh sieves after making grinding, tails over < 2%;
(3)Step is pumped with filter press(2)Middle slurry moisture, after dehydration after secondary vacuum pugging, stand 44 hours Carry out old;
(4)Slurry mist projection granulating, using extrusion process extrusion forming, base substrate is made, then by base substrate at 80 ~ 120 DEG C Dry 31 hours;
(5)Molding blank is in 1350 ~ 1400 DEG C of sintering, insulation 7 hours, finished product.
The gypsum mill of preparation uses ceramic grinding body, the spherical gypsum mill abrasive body being prepared into, bulk density 3.69g/cm 3, hardness reaches 9 grades of Mohs' hardness, wears away as 0.09 ‰.
Using the gypsum mill ceramic grinding body of preparation, grinding, grinding machine are carried out to the fluorine gypsum powder for producing hydrofluoric acid output Filling rate is 34.3%, and the activity of fluorgypsum is excited after grinding, is more beneficial for hydration reaction, and each performance is as shown in the table:
Wherein, the use of the power consumption of ceramic grinding body is 25.2kwh/t, the power consumption using metal grinding body is 28.5 kwh/ t。
Case study on implementation 3
A kind of gypsum mill preparation method of ceramic grinding body, comprises the following steps:
(1)Dispensing:According to following substance weight percentage preparation raw material:Al2O3:62% ~ 83%, SiO2:6.2%, Cr2O3: 1.6%, TiO2:1.35%, MnO:1.65%, ZrO2:3.2%, BaO:2.6%, datolite:5.9%, ZnO:2.5%, nanometer Colloidal silicon:0.8%, cosolvent 3.5%;Wherein described cosolvent is AlF3And CaF2Combination, its ratio be 55% and 45%.
(2)Grinding:The material prepared is subjected to grinding, particle crosses 250 mesh sieves after making grinding, tails over < 2%;
(3)Step is pumped with filter press(2)Middle slurry moisture, after dehydration after secondary vacuum pugging, it is small to stand 40 ~ 46 Shi Jinhang is old;
(4)Slurry mist projection granulating, using extrusion process extrusion forming, base substrate is made, then by base substrate at 80 ~ 120 DEG C Dry 29 ~ 32 hours;
(5)Molding blank is in 1350 ~ 1400 DEG C of sintering, insulation 7 hours, finished product.
The gypsum mill of preparation uses ceramic grinding body, the spherical gypsum mill abrasive body being prepared into, bulk density 3.86g/cm 3, hardness reaches 9 grades of Mohs' hardness, wears away as 0.02 ‰.
Using the gypsum mill ceramic grinding body of preparation, grinding is carried out to natural gesso, the grinding of the natural gypsum includes The crushing of block gypsum, grinding machine filling rate are 38.6%, and higher than wherein, the power consumption using ceramic grinding body is whiteness after powder 23.2kwh/t, the power consumption using metal grinding body are 25.7 kwh/t, and after powder, the whiteness using ceramic grinding body is higher than Use metal grinding body.

Claims (1)

1. a kind of preparation method of gypsum mill ceramic grinding body, it is characterised in that comprise the following steps:
(1)Dispensing:According to following substance weight percentage preparation raw material:Al2O3:73% ~ 75.9%, SiO2:5% ~ 8%, Cr2O3: 0.5% ~ 1.8%, TiO2:1% ~ 1.45%, MnO:1.51% ~ 1.75%, ZrO2:1.6% ~ 3.4%, BaO:1% ~ 3%, datolite: 4.6% ~ 7%, ZnO:2% ~ 2.8%, silica sols:0.3% ~ 1.1%, cosolvent 2% ~ 6%;Wherein described cosolvent is AlF3、CaF2, albite, NH4Cl, MgO one or more of combinations;
(2)Grinding:The material prepared is subjected to grinding, particle crosses 250 mesh sieves after making grinding, tails over < 2%;
(3)Step is pumped with filter press(2)Middle slurry moisture, after dehydration after secondary vacuum pugging, stand 40 ~ 46 hours and enter Row is old;
(4)Slurry mist projection granulating, using extrusion process extrusion forming, base substrate is made, then dries base substrate at 80 ~ 120 DEG C 29 ~ 32 hours;
(5)Molding blank is in 1350 ~ 1400 DEG C of sintering, insulation 7 hours, finished product.
CN201610032356.2A 2016-01-19 2016-01-19 A kind of preparation method of gypsum mill ceramic grinding body Expired - Fee Related CN105669168B (en)

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CN108793970A (en) * 2018-06-12 2018-11-13 佛山市华强协兴陶瓷有限公司 A kind of preparation method of gypsum mill ceramic grinding body
CN114289134B (en) * 2021-12-31 2023-07-04 镇江吉邦材料科技有限公司 Grinding process in desulfurization gypsum calcination line
CN117417183B (en) * 2023-12-19 2024-03-08 淄博市淄川金龙磨料磨具有限公司 Composite corundum material and preparation method and application thereof

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CN104649655A (en) * 2015-02-14 2015-05-27 济南大学 Preparation method of special low-density grinding ball for cement grinding mill
CN104649654A (en) * 2015-02-14 2015-05-27 济南大学 Preparation method of special low-density grinding column for cement grinding mill
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CN1918083A (en) * 2004-02-10 2007-02-21 马格托国际股份有限公司 Grinding balls and production method thereof
CN104845584A (en) * 2015-01-06 2015-08-19 朱晖 Nonmetal grinding medium for cement grinding, and application thereof
CN104649655A (en) * 2015-02-14 2015-05-27 济南大学 Preparation method of special low-density grinding ball for cement grinding mill
CN104649654A (en) * 2015-02-14 2015-05-27 济南大学 Preparation method of special low-density grinding column for cement grinding mill

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