CN103042013B - Full-automatic intake manifold cleaning machine - Google Patents
Full-automatic intake manifold cleaning machine Download PDFInfo
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- CN103042013B CN103042013B CN201210579207.XA CN201210579207A CN103042013B CN 103042013 B CN103042013 B CN 103042013B CN 201210579207 A CN201210579207 A CN 201210579207A CN 103042013 B CN103042013 B CN 103042013B
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Abstract
The invention relates to a full-automatic intake manifold cleaning machine which is particularly suitable for engines of automobiles, and comprises an intake manifold mounting mechanism, a feeding and positioning assembly, a cleaning assembly and air pumps. The intake manifold mounting mechanism, the feeding and positioning assembly, the cleaning assembly and the air pumps are mounted on a framework; the framework is provided with a plurality of layers, and the intake manifold mounting mechanism is arranged on the second layer of the framework and comprises bottom plates, side plates, rear plates and guide rails mounted on the bottom plates; the feeding and positioning assembly comprises automatic feeding cylinders, a seventh cylinder, horizontal positioning handles, horizontal positioning switches and perpendicular positioning switches, the automatic feeding cylinders are used for horizontally positioning intake manifolds, and the seventh cylinder is used for perpendicularly positioning the intake manifolds; and the cleaning assembly comprises a first cylinder, a second cylinder, a third cylinder, a fourth cylinder, a fifth cylinder, a sixth cylinder, air hole plugs, first air outlet pipes, a second air outlet pipe, air inlet pipes and blowing hoses, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are mounted on the top layer of the framework, and the fifth cylinder and the sixth cylinder are used for blocking air leaking holes. The full-automatic intake manifold cleaning machine has the advantages that the intake manifold cleaning efficiency is greatly improved, and manufacturing and running costs of the cleaning machine are reduced.
Description
Technical field
Type of the present invention relates to a kind of full-automatic inlet manifold cleaning machine, and Te Li is applicable to the automatic washing of the inlet manifold of automobile engine.
Background technology
Along with the progress of society, the development of science and technology, the living standard of the people constantly improves, automobile becomes the requisite vehicles of most of family, therefore automobile needs constantly to update to meet the growing user demand of the people, and the cleaning of the vitals such as automobile inlet manifold manufactures requisite important procedure in automobile process.
Inlet manifold is one of automobile engine most critical parts, and its Core Feature is for each cylinder of engine provides sufficient uniform gaseous mixture, is the key factor affecting engine forces and oil consumption.Engine metal manufactures inlet manifold and mainly adopts aluminium alloy manufacture, and for meeting installation requirement, its designing and manufacturing technique becomes increasingly complex, and yield rate is more and more lower.After nineteen ninety, German Bayerische Motorne Werke Aktiengeellschaft adopts zinc melting process successfully to produce plastic air intake manifold, and its great advantage is that quality is light, cost is low, performance is good, and therefore, it instead of rapidly metal inlet manifold, becomes the first-selection of engine.
Automobile inlet manifold complex structure, position, hole is various, impossible one-step casting success, need to carry out fine finishining to parts such as holes, a lot of little plastics welding slags and dust can be produced in process, in the middle of each pipeline inevitably entering into inlet manifold, affect the smoothness of inwall, reduce air inflow, thus affect the performance of engine.Therefore, the welding slag in cleaning inlet manifold and dust, become an important step of inlet manifold processing technology, nowadays, what major part adopted is manual cleaning method, and this cleaning method effect is bad, inefficiency, and the processing cost considerably increasing inlet manifold.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of full-automatic inlet manifold cleaning machine.Improve the cleaning efficiency of inlet manifold widely, reduce manufacture and the operating cost of cleaning machine.
The technical scheme adopted to realize object of the present invention is:
A kind of full-automatic inlet manifold cleaning machine, it comprises rack-mounted inlet manifold installing mechanism, feeding positioning component, cleaning assembly and aspiration pump; Described frame has multilayer, and orlop is ground floor, and this ground floor is provided with aspiration pump and slag dirt collecting box, and the second layer is provided with inlet manifold installing mechanism, the guide rail that this inlet manifold installing mechanism comprises base plate, side plate, rear plate and is arranged on base plate; Feeding positioning component comprises the automatic charging cylinder for horizontal direction location, No. 7 cylinders for vertical direction location and horizontal location handle, horizontal location switch and perpendicular positioning switch; Cleaning assembly comprises No. 1 cylinder being arranged on frame top layer, No. 2 cylinders, No. 3 cylinders, No. 4 cylinders, for No. 5 cylinders and No. 6 cylinders of leak stopping pore, also has pore plug, No. 1 escape pipe, No. 2 escape pipes and air inlet pipe and air blowing flexible pipe.
Further technical scheme is:
Described full-automatic inlet manifold cleaning machine, its automatic charging cylinder and side plate and rear plate are fixed on base plate; Side plate is provided with positioning vertical column, for the locating hole of inlet manifold is loaded this positioning vertical column; Side plate also has horizontal location handle; Rear plate is provided with horizontal location switch and air inlet pipe and No. 1 escape pipe.
Described full-automatic inlet manifold cleaning machine, the piston rod of its No. 1 cylinder, No. 2 cylinders, No. 3 cylinders and No. 4 cylinders is connected with air blowing flexible pipe respectively, and in stay pipe, drive air blowing flexible pipe to move reciprocatingly.
Described full-automatic inlet manifold cleaning machine, its No. 5 cylinders and 6 cylinder leak stopping installing plates are bolted, composition leak stopping pore mechanism; Perpendicular positioning switch is arranged on No. 7 linear bearing assemblies.
Described full-automatic inlet manifold cleaning machine, its air blowing hose end is provided with porous steel ball.
Described full-automatic inlet manifold cleaning machine, the base plate of its frame second layer is divided into two stations by cleaning, and the guide rail be arranged on base plate is the slideway of this two station; Base plate is connected with guide rail by slide block, for the turnover station of inlet manifold installing mechanism, so that change inlet manifold to be cleaned.
The technology of the present invention remarkable result is: 1, due to the present invention adopt is Full-automatic gas cleaning, and have employed air blowing hose end be equipped with porous steel ball, purge combine and two cleaning inlet manifold mode, cleaning quality is good, and efficiency is high; 2, there is slag dirt collecting box, environmentally safe; 3, simple to operate, manufacture and operating cost low.
Accompanying drawing explanation
Fig. 1 is the front view of structure of the present invention.
Fig. 2 is the top view of structure of the present invention.
Fig. 3 is the right view of structure of the present invention.
Fig. 4 is the rearview of structure of the present invention.
Fig. 5 is the air blowing flexible pipe schematic diagram of structure of the present invention.
Fig. 6 is the schematic front view of the inlet manifold of structure of the present invention.
In figure, A-frame, B-inlet manifold installing mechanism, C-feeding positioning component, D-cleaning assembly, 1-base plate, 2-aspiration pump, 3-automatic charging cylinder, 4-side plate, 5-horizontal location handle, 6-pore plug, 7-perpendicular positioning switch, 8-5 cylinder, 9-6 cylinder, 10-7 cylinder, 11-guide rail, 12-1 cylinder, 13-2 cylinder, 14-3 cylinder, 15-4 cylinder, 16-2 escape pipe, 17-air inlet pipe, plate after 18-, 19-1 escape pipe, 20-horizontal location switch, 21-air blowing flexible pipe, 22-porous steel ball, 23-support column, 24-slag dirt collecting box, 25-1 linear bearing assembly, 26-2 linear bearing assembly, 27-3 linear bearing assembly, 28-4 linear bearing assembly, 29-5 linear bearing assembly, 30-6 linear bearing assembly, 31-7 linear bearing assembly, 32-8 linear bearing assembly, 33-workbench, 35-inlet manifold, 36-left-handed opening, the right switch of 37-, 38-leakage hole, 39-lumen orifice, 40-positioning vertical column, 41-leak stopping installing plate.
Detailed description of the invention
It is as follows that the invention will be further described in conjunction with the accompanying drawings and embodiments:
A kind of full-automatic inlet manifold cleaning machine, it comprises the inlet manifold installing mechanism B be arranged on frame A, feeding positioning component C, cleaning assembly D and aspiration pump 2; Described frame A has multilayer, orlop is ground floor, this ground floor is provided with aspiration pump 2 and slag dirt collecting box 24, and the second layer is provided with inlet manifold installing mechanism B, the guide rail 11 that this inlet manifold installing mechanism B comprises base plate 1, side plate 4, rear plate 18 and is arranged on base plate 1; Feeding positioning component C comprises the automatic charging cylinder 3 for horizontal direction location, No. 7 cylinders 10 for vertical direction location and horizontal location handle 5, horizontal location switch 20 and perpendicular positioning switch 7; Cleaning assembly D comprises No. 1 cylinder 12, No. 2 cylinders 13, No. 3 cylinders 14, No. 4 cylinders 15 being arranged on frame A top layer, for No. 5 cylinders 8 and No. 6 cylinders 9 of leak stopping pore, also have pore plug 6, No. 1 escape pipe 19, No. 2 escape pipes 16 and air inlet pipe 17 and air blowing flexible pipe 21.Described automatic charging cylinder 3 and side plate 4 and rear plate 18 are fixed on base plate 1; Side plate 4 is provided with positioning vertical column 40, for the locating hole of inlet manifold is loaded this positioning vertical column 40; Side plate 4 also has horizontal location handle 5; Rear plate 18 is provided with horizontal location switch 20 and air inlet pipe 17 and No. 1 escape pipe 19.The piston rod of No. 1 described cylinder 12, No. 2 cylinders, 13, No. 3 cylinders 14 and No. 4 cylinders 15 is connected with air blowing flexible pipe 21 respectively, and in stay pipe 23, drive air blowing flexible pipe 21 to move reciprocatingly.Described No. 5 cylinders 8 and 6 cylinder 9 leak stopping installing plate 41 is bolted, composition leak stopping pore mechanism; Perpendicular positioning switch 7 is arranged on No. 7 linear bearing assemblies.This part-structure left and right station is identical.Described air blowing flexible pipe 21 end is provided with porous steel ball 22.The base plate 1 of the described frame A second layer is divided into two stations by cleaning, and the guide rail 11 be arranged on base plate 1 is the slideway of this two station; Base plate 1 is connected with guide rail 11 by slide block, for the turnover station of inlet manifold installing mechanism, so that change inlet manifold to be cleaned.
In conjunction with technical scheme of the present invention, principle and using method, invention effect is further illustrated.
The present invention is divided into two station inlet manifold 35 first through the cleaning of left station by cleaning, and then through the cleaning of right working position, but two stations can work simultaneously.During left station work, inlet manifold installing mechanism B is pushed into workbench 33 front end by automatic charging cylinder 3, inlet manifold 35 is loaded inlet manifold installing mechanism B, inlet manifold there are four locating holes be connected with four positioning vertical columns of side plate 4, then left-handed opening is pressed, automatic charging cylinder 3 retracts inlet manifold installing mechanism B to horizontal location point, and horizontal location switch 20 has signal, and horizontal direction has been located.Under the effect of No. 7 cylinders 10, localization part moves downward, and perpendicular positioning switch 7 has signal, and vertical direction is located successfully.Under the effect of No. 5 cylinders 8 and No. 6 cylinders 9, shutoff is carried out to the leakage hole 38 of inlet manifold 35, start carry out orderly in turn to four lumen orifice 39 to clean, during cleaning, air blowing flexible pipe 21 is as shown in Figure 51, 2, put under the driving of 3 and No. 4 cylinders in workpiece, to gas outlet, purge is carried out to hole from the air inlet of lumen orifice, porous steel ball 22 is equipped with in air blowing flexible pipe 21 end, due to the Action of Gravity Field of porous steel ball and the feature of profile, air blowing flexible pipe 21 can the corner of passing hole easily, play guide effect, purge gas blows out from the porous steel ball 22 of flexible pipe 21 end, cleaning welding slag and dust, flexible pipe extend into inside workpiece under the driving of cylinder as shown in the figure, carry out back and forth movement, the porous steel ball of its end is swiped repeatedly at inside workpiece, welding slag and dust are loosened, purge gas blows out from the porous steel ball of hose end, blow welding slag and dust, aspiration pump 2 carries out air-breathing from No. 2 escape pipes 16 simultaneously, welding slag and dust are sucked in slag dirt collecting box.After having cleaned, automatic charging cylinder 3 releases inlet manifold installing mechanism B, changes workpiece, after namely changing another inlet manifold to be cleaned, repeats cleaning action above, can carry out the cleaning of next workpiece.During right working position work, be with left station difference, the gas of right working position turnover direction is contrary with left station, and gas enters from air inlet, and aspiration pump 2 from the sucking-off of No. 2 escape pipes 16, completes cleaning welding slag and dust.
The technology of the present invention design feature is given prominence to: 1, to welding slag and the dust of work inlet manifold inside, the mode that employing is blown simultaneously, inspiratory phase combines carries out purge of gas, and its cleaning quality is good, and efficiency is high, and simple to operate, and cost is low; 2, flexible pipe is equipped with porous steel ball, the corner of the easier passing hole of flexible pipe can be made, improve cleaning efficiency; 3, be provided with automatic charging cylinder, there is the function of automatic loading/unloading and location clamping.
Claims of the present invention is not limited to above-described embodiment.
Claims (5)
1. a full-automatic inlet manifold cleaning machine, is characterized in that: it comprises the inlet manifold installing mechanism (B) be arranged in frame (A), feeding positioning component (C), cleaning assembly (D) and aspiration pump (2); Described frame (A) has multilayer, orlop is ground floor, this ground floor is provided with aspiration pump (2) and slag dirt collecting box (24), the second layer is provided with inlet manifold installing mechanism (B), the guide rail (11) that this inlet manifold installing mechanism (B) comprises base plate (1), side plate (4), rear plate (18) and is arranged on base plate (1); Feeding positioning component (C) comprises the automatic charging cylinder (3) for horizontal direction location, No. 7 cylinders (10) for vertical direction location and horizontal location handle (5), horizontal location switch (20) and perpendicular positioning switch (7); Cleaning assembly (D) comprises No. 1 cylinder (12) being arranged on frame (A) top layer, No. 2 cylinders (13), No. 3 cylinders (14), No. 4 cylinders (15), for No. 5 cylinders (8) and No. 6 cylinders (9) of leak stopping pore, also have pore plug (6), No. 1 escape pipe (19), No. 2 escape pipes (16) and air inlet pipe (17) and air blowing flexible pipe (21); Described automatic charging cylinder (3) and side plate (4) and rear plate (18) are fixed on base plate (1); Side plate (4) is provided with positioning vertical column (40), for the locating hole of inlet manifold is loaded this positioning vertical column (40); Side plate (4) is upper also has horizontal location handle (5); Rear plate (18) is provided with horizontal location switch (20) and air inlet pipe (17) and No. 1 escape pipe (19).
2. full-automatic inlet manifold cleaning machine according to claim 1, it is characterized in that: the piston rod of No. 1 described cylinder (12), No. 2 cylinders (13), No. 3 cylinders (14) and No. 4 cylinders (15) is connected with air blowing flexible pipe (21) respectively, and in stay pipe (23), drive air blowing flexible pipe (21) to move reciprocatingly.
3. full-automatic inlet manifold cleaning machine according to claim 1, is characterized in that: No. 5 cylinders (8) and No. 6 cylinders (9) leak stopping installing plate (41) are bolted, composition leak stopping pore mechanism; Perpendicular positioning switch (7) is arranged on No. 7 linear bearing assemblies.
4. full-automatic inlet manifold cleaning machine according to claim 1, is characterized in that: air blowing flexible pipe (21) end is provided with porous steel ball (22).
5. full-automatic inlet manifold cleaning machine according to claim 1, is characterized in that: the base plate (1) of frame (A) second layer is divided into two stations by cleaning, is arranged on the slideway that the guide rail (11) on base plate (1) is this two station; Base plate (1) is connected with guide rail (11) by slide block, for the turnover station of inlet manifold installing mechanism, so that change inlet manifold to be cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210579207.XA CN103042013B (en) | 2012-12-27 | 2012-12-27 | Full-automatic intake manifold cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210579207.XA CN103042013B (en) | 2012-12-27 | 2012-12-27 | Full-automatic intake manifold cleaning machine |
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| CN103042013A CN103042013A (en) | 2013-04-17 |
| CN103042013B true CN103042013B (en) | 2015-04-01 |
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| CN107957177A (en) * | 2018-01-03 | 2018-04-24 | 广东江友智能科技有限公司 | A kind of Novel workpiece endoporus droplet hair dryer |
| CN108342197A (en) * | 2018-03-01 | 2018-07-31 | 黄国贞 | A kind of automatic air supply device of bamboo cane retort |
| CN110788095B (en) * | 2019-11-04 | 2021-12-28 | 陈坚 | Multifunctional pipeline cleaning machine |
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| US3885932A (en) * | 1974-01-10 | 1975-05-27 | Super Products Corp | Dust filtration system |
| JP3501343B2 (en) * | 1998-05-13 | 2004-03-02 | 株式会社リコー | Dust removal device |
| CN201772707U (en) * | 2010-09-03 | 2011-03-23 | 天津电装电机有限公司 | Automatic station type workpiece blowing-dry device |
| CN102463239A (en) * | 2010-11-17 | 2012-05-23 | 珠海格力电器股份有限公司 | Spraying cleaning equipment for inner surface of pipe fitting |
| CN102343343B (en) * | 2011-10-02 | 2013-04-10 | 广州市嘉特斯机电制造有限公司 | Inner-hole dry-cleaning machine and cleaning method thereof |
| CN202398568U (en) * | 2011-12-27 | 2012-08-29 | 天津市天锻液压有限公司 | Automatic assembly machine scrap cleaning device |
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