CN202398568U - Automatic assembly machine scrap cleaning device - Google Patents
Automatic assembly machine scrap cleaning device Download PDFInfo
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- CN202398568U CN202398568U CN2011205550207U CN201120555020U CN202398568U CN 202398568 U CN202398568 U CN 202398568U CN 2011205550207 U CN2011205550207 U CN 2011205550207U CN 201120555020 U CN201120555020 U CN 201120555020U CN 202398568 U CN202398568 U CN 202398568U
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- path control
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Abstract
An automatic assembly machine scrap cleaning device is characterized by comprising an air jet pipe, an air channel control system, an electric control system, a vacuum chuck, an air scrap-suction system, an air nozzle, a base plate, a throttle valve and a medium nozzle, wherein the air nozzle, the base plate, the throttle valve and the medium nozzle are installed at the bottom of a workbench clamp. The air jet pipe is connected with the air channel control system, the vacuum chuck is connected with the air scrap-absorption system, the air channel control system and the air scrap-absorption system are respectively connected with the electric control system through cables, the air nozzle and the medium nozzle are connected with the air channel control system, and the air jet pipe is corresponding to the lateral surface of a part. The automatic assembly machine scrap cleaning device has the advantages that by means of the scheme, the size of the part is adjusted at will, air outlet amount is set according to the requirements of assembly process, and after equipment is started, cleaning process is finished within the shortest time and the smallest air outlet amount. After being provided with the device, the equipment is particularly suitable for manufacture of various products with small amount, workable environments are changed, and product quality is improved.
Description
(1) technical field:
The utility model relates to a kind of novel evacuated clear bits device, and especially a kind of being installed on the automatic assembling machine realizes after the assembly technology action is accomplished workpiece, mould being considered to be worth doing device clearly.
(2) background technology:
Assembling is the production process of a complicacy, and manually-operated is produced element as one and occurred in assembling, can not adapt with the social and economic condition of 21 century.Because artificially can not guarantee the uniformity and the stability of work, do not possess accuracy of judgement, flexible again, and compose these characteristics with bigger effect.From the reality of market economy, manually-operated and product function are reliable, quality conformance good, the requirement of reasonable price is also extremely incompatible.Assembly technology has become the weak link of modern production.
Assembly automation is to enhance productivity, reduces cost, guarantees product quality, particularly alleviates or replaces the manual work assembling work under the specific condition.Realizing that the automation assembling is the important symbol of Automation of Manufacturing Process or factory automation, is one of important symbol of weighing a national science and technology level.
Common assembling work citation form has: the interference fit of axis hole class part, interference fits, matched in clearance assembling; Screw attachment, hot pressing interference fit joint, split pin connection, riveted joint, flanging connection, crimping etc.Especially when accomplishing the interference fit operation, different actions such as most of manufacturers only consider that part is located, grasps, picks up, moved, placement, cooperation and feedback.Pay attention to precision and cleannes requirements such as assembly tool, anchor clamps, (general thickness is 0.03mm～0.30mm) cleaning problem and ignored burr, the iron filings that produce in the assembling process.If iron filings remain on the assembly parts, can accomplish removal work through the aided process in the automatic assembly process (cleaning, deburring, marking, oil, sorting, indentation sealing spare etc.), can not impact other assembly parts quality, operation environment.
But, if burr or iron filings fall positioning accuracy and the assembly quality that on anchor clamps, influences next assembly parts on the one hand; Secondly can be because of workpiece hardness is different, on the different surfaces that are embedded in part of pressure assembling force, cause assembly parts scrapping in batch; Also can produce the bias voltage phenomenon in the assembling process because of benchmark changes in addition, lathe is the meeting unbalance stress therefore, has shortened service life of equipment.
In automatic Assembling Production unit, generally use the air gun cleaning, or on anchor clamps, arrange air current spray nozzle at present, after assembly technology is accomplished, parts are cleared up.Along with output increases, constantly pile up iron filings around the equipment, contaminated environment causes potential potential safety hazard.
(3) utility model content:
The purpose of the utility model is to provide a kind of and is applied on the automatic assembling machine; Assembly parts are attached goods carry out cleaning plant; Be that a kind of automatic assembling machine is considered device clearly to be worth doing; It can solve the technological deficiency of existing automatic assembly equipment, confirms air nozzle size and tolerance scientifically and rationally, the flash that efficient cleaning fast, eliminating assembling technology procedure produce; Reduce clearance time; Keep cleanings such as work top, special assembling tool, anchor clamps, promptly enhance productivity, guarantee that again environment is not contaminated, the operator is healthy.
The technical scheme of the utility model: a kind of automatic assembling machine is considered device clearly to be worth doing, it is characterized in that it comprises air nozzle, base plate, choke valve and middle spout that air jet pipe, air-path control system, electric control system, vacuum cup, air are inhaled the bits system and be installed in the workbench clamp base; Said air jet pipe connects air-path control system; Said vacuum cup connects air and inhales the bits system; Said air-path control system is inhaled the bits system with air and is connected electric control system through cable respectively; Said air nozzle is connected air-path control system with middle spout; Said air jet pipe is corresponding with the part side surface.
Said air jet pipe connects air-path control system through the gas circuit pipe; Air jet pipe is installed on the magnet base.
Said air nozzle is connected air-path control system with middle spout through the gas circuit flexible pipe.
Said vacuum cup connects air through the oil resistant pipe and inhales the bits system.
Said air-path control system, electric control system and air are inhaled the bits system and are the routine work device that can realize function.
The operation principle of the utility model:, can tentatively confirm iron filings weight and average size surface area through the data statistics of a large amount of iron filings volume sizes.According to qa=0.124Sp1 (273/T1)
1/2(S-iron filings surface area, p1-gas outlet pressure, T1-air outlet temperature) calculates gas flow, the size in definite air nozzle of science, middle spout, air jet pipe aperture.Time in the time relay in choose reasonable air-operated solenoid valve latus rectum and the electric control system thereof.
According to the practical set situation, base plate and air jet pipe, vacuum cup are arranged on the high position of generation burr probability, size, grip size and the workbench scope adjustment throughput of pushing piece installing are preferable states.Promptly blow iron filings and siphon away, and the time is short.
The course of work of the utility model: at first various blowning installations are installed in the cleaning effect optimum position, arrange vacuum cup according to workbench, anchor clamps actual size.Through conveyer belt or mechanical hand part is placed in the anchor clamps, part is assembled by assembly machine.After action was accomplished, vacuum was inhaled the bits system and is started earlier, moves behind the air-path control system., stop at first with the cleaning of the iron filings on the piece surface by air jet pipe through 3s～8s.Part shifts out station, and by air nozzle, the inner iron filings of middle spout cleaning anchor clamps, be 5s～8s general actuation time.Vacuum is inhaled bits system tenth skill just after jet action is accomplished.Be installed in the choke valve adjustment air nozzle flow size on the base plate.Cable is inhaled the bits system with electric control system and air-path control system and air and is connected, and realizes the PLC sequentially-operating.The magnetic valve that air-path control system and air are inhaled in the bits system is realized control by the automatic assembling machine electric control system according to the action of complete machine process sequence.
When an axle (or hole) type part and another hole (or axle) class part press-fit a time-out; The reasons such as running precision of, anchor clamps coaxiality error different, lathe owing to the plastic deformation of material; Can cause two part disalignments; Make an axle type part move hole class part generation deflection, its end faces aperture inwall produces processed, burr or iron filings occur in bore ends.Get back to original state at equipment, when build-up member does not leave station as yet, start earlier air and inhale the bits system, after start air-path control system, through air jet pipe surface of the work is cleared up.
The superiority of the utility model: 1, adopt this programme to want according to assembly technology, part dimension is asked random adjustment, is set gas output; 2, behind the device start, accomplish cleaning technology with the shortest time, minimum gas output; 3, after equipment is installed this device, be particularly suitable for small lot, the multi-assortment production manufacturing, but change working environment, improved product quality; 4, this device is applied in the hydraulic press of similar little tonnages such as Y30, Y41 and special equipment, especially is configured in assembly line, outstanding more its high efficiency, high reliability, high-strength cleaning; Though 5 number of parts are many, need certain compressed air, it has thoroughly improved working environment, and cost is moderate, reduces operation, reduces non-cutting time, reduces manufacturing cost; 6, through to the cleaning of part, anchor clamps, work top, can change flash in time to the influence of part quality with to the pollution of environment, reduced quality cost, enhance productivity; 7, when workpiece leaves anchor clamps, the nozzle on the base plate is blown, the iron filings on the cleaning lower clamp; The burr that will be blown by vacuum cup is drawn onto in the iron filings case; Both guaranteed the cleaning of assembly parts, guaranteed again that the positioner precision was unaffected; Improving the quality of products simultaneously, promoted production efficiency; 8,,, pay attention to saving compressed air consumption so consider to be worth doing clearly under the specification requirement condition meeting because air-path control system and air are inhaled the bits system is a part in the automatic assembling technique action; It is on assembly station, to accomplish cleaning work, can remove the independent cleaning aided process of back, has saved time and space; Improve whole assembly line productivity ratio; 9, border duty according to the facts, respectively around 4 these facilities of cover are installed, to reach thoroughly, neatly iron filings are adsorbed onto in the predetermined iron filings casing through pipeline so that collection and treatment has alleviated operator's labour intensity, improved working environment.Improve assembly line flexible manufacturing ability rapidly, meet the need of market.
(4) description of drawings:
Accompanying drawing is the structural representation that the related a kind of automatic assembling machine of the utility model is considered device clearly to be worth doing.
Wherein, air nozzle 1, base plate 2, choke valve 3, air jet pipe 4, gas circuit pipe 5, magnet base 6, middle spout 7, gas circuit flexible pipe 8, air-path control system 9, cable 10, electric control system 11, vacuum cup 12, oil resistant pipe 13, air are inhaled bits system 14.
(5) specific embodiment:
Embodiment: a kind of automatic assembling machine is considered device (seeing accompanying drawing) clearly to be worth doing, it is characterized in that it comprises air nozzle 1, base plate 2, choke valve 3 and middle spout 7 that air jet pipe 4, air-path control system 9, electric control system 11, vacuum cup 12, air are inhaled bits system 14 and be installed in the workbench clamp base; Said air jet pipe 4 connects air-path control system 9; Said vacuum cup 12 connects air and inhales bits system 14; Said air-path control system 9 is inhaled bits system 14 with air and is connected electric control system 11 through cable 10 respectively; Said air nozzle 1 is connected air-path control system 9 with middle spout 7; Said air jet pipe 4 is corresponding with the part side surface.
Said air jet pipe 4 connects air-path control system 9 through gas circuit pipe 5; Air jet pipe 4 is installed on the magnet base 6.(seeing accompanying drawing)
Said air nozzle 1 is connected air-path control system 9 with middle spout 7 through gas circuit flexible pipe 8.(seeing accompanying drawing)
Said vacuum cup 12 connects air through oil resistant pipe 13 and inhales bits system 14.(seeing accompanying drawing)
Said air-path control system 9, electric control system 11 and air are inhaled bits system 14 and are the routine work device that can realize function.
Claims (4)
1. an automatic assembling machine is considered device clearly to be worth doing, it is characterized in that it comprises air nozzle, base plate, choke valve and middle spout that air jet pipe, air-path control system, electric control system, vacuum cup, air are inhaled the bits system and be installed in the workbench clamp base; Said air jet pipe connects air-path control system; Said vacuum cup connects air and inhales the bits system; Said air-path control system is inhaled the bits system with air and is connected electric control system through cable respectively; Said air nozzle is connected air-path control system with middle spout; Said air jet pipe is corresponding with the part side surface.
2. consider device clearly to be worth doing according to the said a kind of automatic assembling machine of claim 1, it is characterized in that said air jet pipe connects air-path control system through the gas circuit pipe; Air jet pipe is installed on the magnet base.
3. consider device clearly to be worth doing according to the said a kind of automatic assembling machine of claim 1, it is characterized in that said air nozzle is connected air-path control system with middle spout through the gas circuit flexible pipe.
4. consider device clearly to be worth doing according to the said a kind of automatic assembling machine of claim 1, it is characterized in that said vacuum cup connects air through the oil resistant pipe and inhales the bits system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205550207U CN202398568U (en) | 2011-12-27 | 2011-12-27 | Automatic assembly machine scrap cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011205550207U CN202398568U (en) | 2011-12-27 | 2011-12-27 | Automatic assembly machine scrap cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202398568U true CN202398568U (en) | 2012-08-29 |
Family
ID=46696246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011205550207U Expired - Fee Related CN202398568U (en) | 2011-12-27 | 2011-12-27 | Automatic assembly machine scrap cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202398568U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042013A (en) * | 2012-12-27 | 2013-04-17 | 中国船舶重工集团公司第七二二研究所 | Full-automatic intake manifold cleaning machine |
| CN104070357A (en) * | 2013-03-28 | 2014-10-01 | 现代自动车株式会社 | Part machining apparatus for vehicle |
| CN106269607A (en) * | 2016-08-16 | 2017-01-04 | 姚东鑫 | A kind of fine care device of mosaic tiles |
| CN110355148A (en) * | 2019-07-11 | 2019-10-22 | 江苏倚信自动化设备有限公司 | A kind of cable cleaning plant |
-
2011
- 2011-12-27 CN CN2011205550207U patent/CN202398568U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042013A (en) * | 2012-12-27 | 2013-04-17 | 中国船舶重工集团公司第七二二研究所 | Full-automatic intake manifold cleaning machine |
| CN104070357A (en) * | 2013-03-28 | 2014-10-01 | 现代自动车株式会社 | Part machining apparatus for vehicle |
| CN104070357B (en) * | 2013-03-28 | 2018-05-25 | 现代自动车株式会社 | For the component processing equipment of vehicle |
| CN106269607A (en) * | 2016-08-16 | 2017-01-04 | 姚东鑫 | A kind of fine care device of mosaic tiles |
| CN106269607B (en) * | 2016-08-16 | 2018-09-28 | 泰州市美斯顿机械制造有限公司 | A kind of fine care device of mosaic tiles |
| CN110355148A (en) * | 2019-07-11 | 2019-10-22 | 江苏倚信自动化设备有限公司 | A kind of cable cleaning plant |
| CN110355148B (en) * | 2019-07-11 | 2024-05-28 | 江苏倚信自动化设备有限公司 | Cable cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120829 Termination date: 20121227 |