Thermostable fluorine plastic magnetic centrifugal pump
Technical field
The present invention is widely used in carrying in the production procedure of the enterprises such as oil, chemical industry, pharmacy, printing and dyeing, plating, food, environmental protection not containing the corrosive liquids of iron filings impurity, be particularly useful for conveying that is inflammable, explosive, volatile, poisonous and precious liquid, specifically a kind of thermostable fluorine plastic magnetic centrifugal pump.
Background technique
Magnetic drive pump is the modern magnetomechanics principle of application, utilizes magnetic driver to realize a kind of new pump of the non contact transmission of moment of torsion.Less than 3 months, there is a lot of problem in fluoroplastic centrifugal pump (mechanical seal) working life general at present, such as: structural design defect, have that vibration gap is large, the unstable yielding problem of sealing surface sealing, and general serviceability temperature is below 70 DEG C; Processing technology is complicated, galloping, and working life is short, and Magnetic drive parts adopt ferrite, and magnetic property is low, and moment of torsion is little, bulky.
In addition, drive assembly as the pith of magnetic centrifugal pump, drive assembly in the past as shown in Figure 1: impeller 2 ' is integrated with interior magnet steel, and the endoporus of impeller 2 ' matches with porcelain tube 8 ', the entry end of impeller 2 ' is equipped with a rotating ring 7 ', and after having assembled, we are referred to as impeller assembly.Separation sleeve 4 ' the back side and stainless steel sleeve 5 ' assemble, and main shaft 10 ' and separation sleeve 4 ' assemble and play seal action, are fixed on stainless steel sleeve 5 '.A bearing 3 ' is installed in the bottom of main shaft 10 '.The pump housing 1 ' also assembles a stationary ring 6 ', support 9 ' is connected with motor, and outer magnetic 11 ' is put into from support 9 ' one end and assembled with electric machine main shaft, bearing 3 ' and support 9 ' is assembled, then is installed on main shaft 10 ' by impeller assembly.It is as follows that shown structural design is not enough:
1. be generally all 1mm because the gap of impeller and separation sleeve is very little.The plastic expansion when pump is used in medium temperature 70 DEG C to 80 DEG C, the impeller of rotation will scratch separation sleeve.
2. be all plastics seam location when the pump housing and separation sleeve are all fluoroplastic installations, plastic compression during bolt tightening, can be made to be out of shape.Now the gap of rotating ring and stationary ring two rubbing surfaces is also just affected, and cannot guarantee that axial motion required for vane rotary is in scope of design.Often original size can be changed by natural shrinking in the pump housing, separation sleeve and other working of plasticss even after processing completion.
3. main shaft is fixed on the supported hole of stainless steel sleeve and the pump housing.And stainless steel sleeve inherently will lean on separation sleeve working of plastics to locate, two parts assembling after thus machining error be all reacted on main shaft and impeller with alignment error.Add that main shaft is that F4 filling carbon fiber material is made, must not 0.3mm to 0.6mm be less than with the radial clearance of porcelain tube.So can not ensure during vane rotary and the concentricity requirement every total, support, outer magnetic.
4. the utilization of pump stainless steel sleeve in the running makes the magnetic induction line in magnetic field be cut, and forms magnetic eddy current.The high temperature deformation of separation sleeve is caused to destroy.The leakage field of outer magnetic will produce magnetic eddy current with support simultaneously, cause the temperature entirety of pump to raise.
5. impeller and outer magnetic are all revolving parts, and static balancing test is done in national requirements, so impeller can be increasing along with the wearing and tearing shake of main shaft when High Rotation Speed, noise is increasing.
The fluoroplastic magnetic centrifugal pump using scope of the type is little, can not high temperature resistant, working life that can not ensure pump.
Summary of the invention
For the problems referred to above, the present invention discloses a kind of thermostable fluorine plastic magnetic centrifugal pump, solves fluoroplastic and at high temperature expands and be out of shape a difficult problem, autonomous Design internal structure, solves magnetic leakage problem, improves product performance.
The present invention is achieved by the following technical solutions: a kind of thermostable fluorine plastic magnetic centrifugal pump, comprise the pump housing, described pump housing connection for transmission assembly, described drive assembly loads in separation sleeve, described separation sleeve is arranged in outer magnetic assembly, also rigidized cover is provided with between described separation sleeve and outer magnetic assembly, described outer magnetic assembly connects motor cage plate, described motor cage plate connects motor, described support installing outside magnetic assembly is outside, described support is connected with motor cage plate, described separation sleeve, rigidized cover and described support are fixed, described rigidized cover reinforcement by connection cover pressing plate, described rigidized cover pressing plate is between rigidized cover and outer magnetic assembly, and fix with described support.
As improvement, described drive assembly comprises impeller, bearing, inner magnet, central axis seat, rotor body, described wheel backface installs bearing, described impeller connects inner magnet, described inner magnet connects rotor body, assembling sleeve on described central axis seat, and the central axis seat that axle sleeve is housed is arranged on impeller, described axle sleeve and bearing compress mutually, and two ends and the support of described central axis seat fix.
As improvement, bearing washer is installed in described bearing front end.
As preferably, between described impeller and inner magnet, seal ring is installed.
As preferably, described central axis seat arranges dovetail groove or auxiliary hole.According to the shape and structure feature of central axis seat, positive and negative two plane machinings of iron core of present central axis seat multiple tracks dovetail groove, not easily processing dovetail groove place, be not separated with iron core when ensureing that PFA is subject to high temperature by processing technology hole.
As preferably, between the described pump housing and central axis seat, sealing gasket is set.
Present invention employs above-mentioned measure to improve, beneficial effect is remarkable:
1, drive assembly Intermediate shaft sleeve material of the present invention is SSiC pressureless sintering silicon carbide sinter molding under 2100 DEG C of high temperature, high temperature resistant, be able to bear strong corrosion, hardness is fabulous, wear-resisting property is fine.
2, being compressed on central axis seat by clamping concentric die by axle sleeve, ensure that the concentricity of two ends axle sleeve, and the axle sleeve installation dimension on central axis seat is fixing, axial motion gap just controls required gap by axle sleeve.
3, bearing and axle sleeve two end faces match and serve the effect of friction pair, eliminate rotating ring and stationary ring, so the position of impeller in pump case depends on the mounting point of central axis seat completely, radial clearance simultaneously needed for vane rotary and axial motion are controlled when assembling impeller, no longer have influence on the gap of impeller by other dress.
4, impeller, Inner magnet, the total Chengdu of outer magnetic are tested through dynamic balancing machine, reach the requirement of dynamic balancing quality precision G6.3 level, ensure that the stability that all parts is installed and Security.
Thus the present invention has the advantages such as economic and practical, high temperature resistant, long lifetime.
Accompanying drawing explanation
Fig. 1 is the structural representation of original magnetic centrifugal pump;
Fig. 2 is the structural representation of the embodiment of the present invention 1.
In Fig. 1,1 ' is the pump housing, and 2 ' is impeller, and 3 ' is bearing, and 4 ' is separation sleeve, and 5 ' is stainless steel sleeve, and 6 ' is stationary ring, and 7 ' is rotating ring, and 8 ' is porcelain tube, and 9 ' is support, and 10 ' is main shaft, and 11 ' is outer magnetic.
In Fig. 2,1 is the pump housing, and 2 is impellers, and 3 is bearings, 4 is axle sleeves, and 5 is sealing gaskets, and 6 is central axis seats, 7 is separation sleeves, and 8 is rigidized covers, and 9 is rigidized cover pressing plates, 10 is supports, and 11 is outer magnetic assemblies, and 12 is bearing washers, 13 is rotor bodys, and 14 is seal rings, and 15 is motor cage plates, 16 is motors, and 17 is inner magnets.
Embodiment
The present invention is further illustrated in conjunction with the embodiments to contrast accompanying drawing below:
With reference to shown in Fig. 2, a kind of thermostable fluorine plastic magnetic centrifugal pump in embodiment 1, comprise the pump housing 1, sealing gasket 5, drive assembly, separation sleeve 7, rigidized cover 8, rigidized cover pressing plate 9, outer magnetic assembly 11, support 10, motor cage plate 15, motor 16, wherein drive assembly comprises impeller 2, bearing 3, axle sleeve 4, central axis seat 6, bearing washer 12, seal ring 14, inner magnet 17, rotor body 13, the pump housing 1 is fitted impeller 2, and the pump housing 1 and sealing gasket 5 are arranged on the central axis seat 6 of drive assembly.Bearing 3 is installed at impeller 2 back side, bearing washer 12 is installed in its middle (center) bearing 3 front end, the central axis seat 6 that axle sleeve 4 is housed is arranged on impeller 2, bearing 3 and axle sleeve 4 two end faces compress the effect serving friction pair mutually simultaneously, two ends and the support 10 of this central axis seat 6 fix, impeller 2 connects inner magnet 17, and inner magnet 17 connects rotor body 13, wherein installs seal ring 14 between impeller 2 and inner magnet 17.This drive assembly loads in separation sleeve 7, and separation sleeve 7, rigidized cover 8, rigidized cover pressing plate 9 assemble successively, are then installed in outer magnetic assembly 11, and separation sleeve 7, rigidized cover 8, rigidized cover pressing plate 9 are all fixed with support 10.Outer magnetic assembly 11 is arranged in support 10, and outer magnetic assembly 11 connects motor cage plate 15, and motor cage plate 15 connects motor 16, and motor cage plate 15 is also connected with support 10.
Wherein the iron core of central axis seat 6 positive and negative two plane machinings multiple tracks dovetail groove, not easily processing dovetail groove place, machined auxiliary hole.
That more than enumerates is only specific embodiments of the invention, obviously, the invention is not restricted to above embodiment.All distortion that those of ordinary skill in the art can directly derive from content disclosed by the invention or associate, all should belong to protection scope of the present invention.