CN103015661A - Seamless integral manufacturing and integral mounting construction method of indoor large decorative plates - Google Patents
Seamless integral manufacturing and integral mounting construction method of indoor large decorative plates Download PDFInfo
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- CN103015661A CN103015661A CN201110278680XA CN201110278680A CN103015661A CN 103015661 A CN103015661 A CN 103015661A CN 201110278680X A CN201110278680X A CN 201110278680XA CN 201110278680 A CN201110278680 A CN 201110278680A CN 103015661 A CN103015661 A CN 103015661A
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- 238000010276 construction Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- 239000002002 slurry Substances 0.000 claims abstract description 25
- 238000013461 design Methods 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims abstract description 7
- 229910052602 gypsum Inorganic materials 0.000 claims description 15
- 239000010440 gypsum Substances 0.000 claims description 15
- 238000005034 decoration Methods 0.000 claims description 14
- 239000011521 glass Substances 0.000 claims description 13
- 239000003365 glass fiber Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 10
- 230000001112 coagulating effect Effects 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 239000004566 building material Substances 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 3
- 239000011152 fibreglass Substances 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000005498 polishing Methods 0.000 abstract 2
- 238000009435 building construction Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241000700647 Variola virus Species 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
The invention relates to a seamless integral manufacturing and integral mounting construction method of indoor large decorative plates. The seamless integral manufacturing and integral mounting construction method of the indoor large decorative plates comprises the following steps of: (1) building female dies on a decorative large plate three-dimensional foundation of a building design; (2) splicing the female dies in the building construction field; (3) mounting decorative large plate female dies; (4) manufacturing decorative large plates; and (5) detaching decorative large plate fixing brackets and the female dies after the strength of a building slurry and short shredded concrete layer after solidifying molding is qualified, and polishing the surfaces of the decorative large plates so as to make the surfaces of the decorative large plates smooth by utilizing a polishing device. The seamless integral manufacturing and integral mounting construction method of the indoor decorative large plates, disclosed by the invention, has the following advantages: (1) a traditional construction method is broken through, and an integral construction method for carrying out field manufacturing and realizing synchronization of manufacturing and installation is created; (2) transverse fins of the decorative large plate female dies are manufactured by utilizing advanced numerical control devices , so that the design concept can be excellently described, and the machining of smoothly linear and huge components is especially facilitated; and (3) the integral manufacturing of the decorative large plates with ultra large areas is really achieved, no spliced joints exist, the integral strength of components is improved, and the manufactured decorative large plates are not cracked at the post-stage and are unlike to deform.
Description
Technical field
The present invention relates to a kind of house component, relate in particular to and a kind ofly decorate within doors that large plate seamless is whole makes, installs integrated job practices.
Background technology
Theory in " city; make the life finer " promotes lower, we are in the large-scale urbanization process of a history from not had, urban construction and basic economy building size are in rapid expansion, multi-level, the diversified future development of building forward, some cross-centennial ultra-large type landmarks are come out one after another, with the proud large ground that stands in motherland of its individual style.These facade moulding are unique, and interior trim is rich in variation especially, and moulding is in the majority with curve, and that the lines flow smoothly is bold and unrestrained, daring is grand.Wherein comparatively be typically the large-scale Exhibition Architecture of some exhibitions classes, the inventor has participated in part, and these take into account the building decoration engineering of the functions such as performance, rally, displaying centered by exhibitions, work progress realizes profoundly that many operations can be simplified literary writing by leaving out superfluous words, Solve on site, adopt new technology, new equipment, can satisfy fully that outward appearance is fine and closely woven, magnificent and indeformable, lightweight, intensity is high, fire prevention, the many requirements of environmental protection.
Summary of the invention
The purpose of this invention is to provide a kind of handsome in appearance, intensity is higher, the large plate seamless of the indeformable within doors decoration that does not ftracture, reduces production costs, shortens construction period of later stage is whole makes, installs integrated job practices.
The present invention is by the following technical programs in to realize: a kind ofly decorate within doors large plate seamless and wholely make, integrated job practices is installed, it is characterized in that, step is as follows:
Step 1, decorate the three-dimensional basis of large plate in architectural design and build former:
Described former is by major and minor transversal rib, vertical connecting rod, panel, frame forms, make female die member, the former transversal rib by decorate the setting-out in 1: 1 of large printed line type, by Digit Control Machine Tool processing line style and with the interface of the vertical connecting rod of former, the former transversal rib is divided into main cross rib sheet, secondary cross rib sheet according to caliper zones;
Step 2, construction site assembly unit former:
Connect successively transversal rib by the vertical connecting rod of former, the former two ends are that main cross rib sheet, middle part some secondary cross rib sheets of being separated by arrange a slice master cross rib sheet, lay on transversal rib and vertical connecting rod surface and decorate panel that large printed line type matches, the former frame is installed;
Large plate former is decorated in step 3, installation:
1) be equipped with according to the absolute altitude of the large plate of decoration design and decorate large plate fixed support, described fixed support is for being arranged suspender member or ground setting support or aforementioned both combination by building girder, post;
2) large plate former is decorated in levelling, former each point absolute altitude meets designing requirement;
3) placement reserves various kinds of equipment installing hole built-in fitting in die cavity, and the die cavity inner surface is coated with one deck release agent;
Large plate is decorated in step 4, making:
1) the building materials slurry that connection is prepared and the mixing jetting rifle of filament of glass fiber are opened, and during ejecting gun injection building slurry filament of glass fiber are cut into short silk, also fully mixing, and spray regime is the sequence-injection by setting;
The coagulating layer of the building materials slurry that 2) sprays and chopped silk reaches certain altitude Hou Shop and establishes the layer of glass grid cloth;
3) place the suspender member of decorating large plate in the position of designing institute regulation, and suspender member is connected by the suspension centre of hanging connecting rod and building structure setting;
4) continue jeting fiber and strengthen gypsum slurry, chopped silk, Shop establishes fiberglass gridding cloth, repeats aforementioned operation for several times, has sprayed on request building slurry amount and glass chopped silk amount;
Step 5, decorate large plate fixed support and former wait building to remove after slurry, chopped silk coagulating layer curing molding reach requirement of strength,, polish smooth decorating large plate surfacing with polisher.
Good effect of the present invention is: integrated job practices is made, installed to the large plate seamless integral body of the decoration that the present invention proposes, has following advantage: 1) broken through traditional job practices, namely piecemeal is made and is decorated the operation that enters again on-site consolidation by transportation after large plate, the moulding in precast yard, has innovated a kind of field fabrication, has made the integral construction method that complete installation is also finished; 2) adopt the numerical control sophisticated equipment to make and decorate large plate former transversal rib, can perfectly annotate design concept, that the lines flow smoothly is bold and unrestrained for particularly suitable, the processing of the grand member of daring; 3) accomplished that really the large slab integral of the decoration of overlarge area makes, without splicing seams, improved the bulk strength of member, without the subsidiary stress of making, producing when installing, the later stage can not ftracture, not yielding; 4) save the cost of transportation of building unit, need not to component package, also not worry member contingent damage in transportation; 5) thoroughly solved the problem of on-site consolidation difficulty, the saving of labor, saved time, greatly shortened construction period, saved human and material resources, financial resources, decrease cost of production, obtained significant progress and high economic and social benefit.
The specific embodiment
The invention will be further described below in conjunction with embodiment:
The large plate manufacturing of embodiment 1. ceiling decorations, integrated construction is installed, step is as follows:
Step 1, decorate the three-dimensional basis of large plate in architectural design and build former, decorate large plate and be the symmetrical dipteron type that circles in the air, former is by major and minor transversal rib, vertical connecting rod, panel, frame forms, the key of making female die member is transversal rib, the former transversal rib by decorate the setting-out in 1: 1 of large printed line type, by Digit Control Machine Tool processing line style and with the interface of the vertical connecting rod of former, the former transversal rib is divided into main cross rib sheet, secondary cross rib sheet according to caliper zones, and the former assembly is sent into the job site.
Step 2, construction site assembly unit former, connect successively transversal rib by the vertical connecting rod of former, the former two ends are that main cross rib sheet, middle part some secondary cross rib sheets of being separated by arrange a slice master cross rib sheet, lay the panel that matches with the large printed line type of decoration at transversal rib and vertical connecting rod surface, panel adopts wooden sandwich slab, or the plasticity sheet material of tool certain flexibility.
Large plate former is decorated in step 3, installation:
1) be equipped with according to the absolute altitude of the large plate of decoration design and decorate large plate fixed support, described fixed support is for being arranged suspender member or ground setting support or aforementioned both combination by building girder, post.The beam that the present embodiment adopts the original building Art Design to hang the large plate of smallpox fixes the large plate former of ceiling decoration;
2) the large plate former of levelling ceiling decoration, former each point absolute altitude meet designing requirement;
3) placement reserves various kinds of equipment installing hole built-in fitting in die cavity, and various kinds of equipment has light fixture preformed hole, air-conditioning inlet and outlet preformed hole; The die cavity inner surface is coated with one deck release agent.
Large plate is decorated in step 4, making:
1) the present embodiment adopts glass fiber reinforced gypsum to make the large plate of ceiling decoration.The gypsum slurry that connection is prepared and the mixing jetting rifle of filament of glass fiber are opened, and when ejecting gun sprays gypsum slurry filament of glass fiber cut into short silk, and fully mix, and spray regime is for by the sequence-injection of setting;
2) coagulating layer that the glass chopped silk that sprays strengthens gypsum slurry reaches certain altitude Hou Shop and establishes the layer of glass grid cloth;
3) place the suspender member of decorating large plate in the position of designing institute regulation, and suspender member is connected by the suspension centre of hanging connecting rod and building structure setting;
4) continue the chopped silk of jeting fiber and strengthen gypsum slurry, Shop establishes the layer of glass grid cloth, repeats aforementioned operation for several times, has sprayed on request glass chopped silk and has strengthened gypsum slurry.
Step 5, decorate large plate fixed support and former wait building to remove after slurry, chopped silk coagulating layer curing molding reach requirement of strength,, polish smooth decorating large plate surfacing with polisher.
The manufacturing of embodiment 2. theater wing-room barrages, installation integrated construction, step is as follows:
Step 1, build former on the three-dimensional basis of theater wing-room barrage, the wing-room barrage is half Elliptical sphere, former is comprised of vertical fin, horizontal connecting rod, panel, frame, the vertical fin of former is the cross section parallel to each other perpendicular to wing-room barrage half Elliptical sphere major axis, vertical fin cross section inner edge line style is the Elliptical circular arc line in cross section, place, by setting-out in 1: 1 and by Digit Control Machine Tool processing line style and with the interface of the horizontal connecting rod of former, the former assembly is sent into the job site.
Step 2, construction site assembly unit former, connect successively vertical fin by the vertical connecting rod of former, lay the panel that matches with the large printed line type of decoration at vertical fin and horizontal connecting rod surface, panel adopts wooden sandwich slab, or the plasticity sheet material of tool certain flexibility.
Step 3, installation wing-room barrage former:
1) absolute altitude according to design wing-room barrage is equipped with the large plate fixed support of decoration, and the fixed support of the embodiment of the invention is fixed by nut at the building post pull bar break-through former that is articulated and connected being set;
2) wing-room barrage former each point absolute altitude meets designing requirement;
3) be coated with one deck release agent at the die cavity inner surface.
Large plate is decorated in step 4, making:
1) the present embodiment adopts glass fiber reinforced gypsum to make the wing-room barrage.The gypsum slurry that connection is prepared and the mixing jetting rifle of filament of glass fiber are opened, and when ejecting gun sprays gypsum slurry filament of glass fiber cut into short silk, and fully mix, and spray regime is for by the from the bottom to top sequence-injection of setting;
2) coagulating layer that the glass chopped silk that sprays strengthens gypsum slurry reaches certain altitude Hou Shop and establishes the layer of glass grid cloth;
3) place the pull bar of wing-room barrage in the position of designing institute regulation, and pull bar is connected with wing-room barrage built-in fitting;
4) continue the chopped silk of jeting fiber and strengthen gypsum slurry, Shop establishes the layer of glass grid cloth, repeats aforementioned operation for several times, has sprayed on request glass chopped silk and has strengthened gypsum slurry.
Step 5, strengthen to remove after gypsum slurry coagulating layer curing molding reaches requirement of strength until glass chopped silk and decorate large plate fixed support and former,, polish smooth decorating large plate surfacing with polisher.
The above has described embodiments of the present invention in conjunction with the embodiments; structure and method that embodiment provides are not construed as limiting the invention, and those skilled in the art make within the scope of the appended claims various distortion or revise all in protection domain in this area.
Claims (1)
1. decorate within doors large plate seamless and wholely make, integrated job practices is installed for one kind, it is characterized in that, step is as follows:
Step 1, decorate the three-dimensional basis of large plate in architectural design and build former:
Described former is by major and minor transversal rib, vertical connecting rod, panel, frame forms, make female die member, the former transversal rib by decorate the setting-out in 1: 1 of large printed line type, by Digit Control Machine Tool processing line style and with the interface of the vertical connecting rod of former, the former transversal rib is divided into main cross rib sheet, secondary cross rib sheet according to caliper zones;
Step 2, construction site assembly unit former:
Connect successively transversal rib by the vertical connecting rod of former, the former two ends are that main cross rib sheet, middle part some secondary cross rib sheets of being separated by arrange a slice master cross rib sheet, lay on transversal rib and vertical connecting rod surface and decorate panel that large printed line type matches, the former frame is installed;
Large plate former is decorated in step 3, installation:
1) be equipped with according to the absolute altitude of the large plate of decoration design and decorate large plate fixed support, described fixed support is for being arranged suspender member or ground setting support or aforementioned both combination by building girder, post;
2) large plate former is decorated in levelling, former each point absolute altitude meets designing requirement;
3) placement reserves various kinds of equipment installing hole built-in fitting in die cavity, and the die cavity inner surface is coated with one deck release agent;
Large plate is decorated in step 4, making:
1) the building materials slurry that connection is prepared and the mixing jetting rifle of filament of glass fiber are opened, and during ejecting gun injection building slurry filament of glass fiber are cut into short silk, also fully mixing, and spray regime is the sequence-injection by setting;
The coagulating layer of the building materials slurry that 2) sprays and chopped silk reaches certain altitude Hou Shop and establishes the layer of glass grid cloth;
3) place the suspender member of decorating large plate in the position of designing institute regulation, and suspender member is connected by the suspension centre of hanging connecting rod and building structure setting;
4) continue jeting fiber and strengthen gypsum slurry, chopped silk, Shop establishes fiberglass gridding cloth, repeats aforementioned operation for several times, has sprayed on request building slurry amount and glass chopped silk amount;
Step 5, decorate large plate fixed support and former wait building to remove after slurry, chopped silk coagulating layer curing molding reach requirement of strength,, polish smooth decorating large plate surfacing with polisher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110278680.XA CN103015661B (en) | 2011-09-20 | 2011-09-20 | Decorate the construction method that large plate seamless entirety manufactured, installed integration within doors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110278680.XA CN103015661B (en) | 2011-09-20 | 2011-09-20 | Decorate the construction method that large plate seamless entirety manufactured, installed integration within doors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103015661A true CN103015661A (en) | 2013-04-03 |
| CN103015661B CN103015661B (en) | 2016-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110278680.XA Active CN103015661B (en) | 2011-09-20 | 2011-09-20 | Decorate the construction method that large plate seamless entirety manufactured, installed integration within doors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103015661B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06101324A (en) * | 1991-01-14 | 1994-04-12 | Tokai Rubber Ind Ltd | Surface decorated light-weight foam concrete board and its manufacturing method |
| CN101624866A (en) * | 2009-08-05 | 2010-01-13 | 戴若夫 | Thin plates-splicing method for indoor decoration |
| CN101892717A (en) * | 2010-06-30 | 2010-11-24 | 中国京冶工程技术有限公司 | Large autoclaved lightweight aerated concrete slab and installation method thereof |
-
2011
- 2011-09-20 CN CN201110278680.XA patent/CN103015661B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06101324A (en) * | 1991-01-14 | 1994-04-12 | Tokai Rubber Ind Ltd | Surface decorated light-weight foam concrete board and its manufacturing method |
| CN101624866A (en) * | 2009-08-05 | 2010-01-13 | 戴若夫 | Thin plates-splicing method for indoor decoration |
| CN101892717A (en) * | 2010-06-30 | 2010-11-24 | 中国京冶工程技术有限公司 | Large autoclaved lightweight aerated concrete slab and installation method thereof |
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| Publication number | Publication date |
|---|---|
| CN103015661B (en) | 2016-04-27 |
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Effective date of registration: 20160830 Address after: 201502 room 5, hall 38, Lane 168, Lane 10, welfare Road, Xingcheng Town, Shanghai, Jinshan District Patentee after: Yingchuang construction technology (Shanghai) Co. Ltd. Address before: 201707 Shanghai, Qingpu district outside the Pine Road, No. 5378 Patentee before: Ma Yihe |