CN103005629A - Microwave and hot air combined red date dryer - Google Patents
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Abstract
本发明公开了一种微波热风联合红枣烘干机,支架上水平安装着微波烘干箱,其内部顶面上安装着微波发射装置以及湿度控制装置,微波烘干箱内水平设置着红枣输送带,湿度控制装置通过控制器与微波发射装置以及电动机相连;微波烘干箱后部通过波纹管连接着热风烘干箱,红枣输送带的后端伸至热风烘干箱内,热风烘干箱中部内安装着振动输送筛,热风烘干箱的底面前后两端分别铰接在长摇杆以及短摇杆上,由副电动机通过曲柄连杆机构带动短摇杆摆动,热风烘干箱后部顶面上连接着一根排气管,排气管的另一端连接着换热器,换热器的排风管通过电热管、进气管与热风烘干箱前部底面上的热风口相连通,热风口处的热风烘干箱内底面上设置着热风导流板。
The invention discloses a microwave hot air combined jujube drying machine. A microwave drying box is installed horizontally on the bracket, a microwave emitting device and a humidity control device are installed on the inner top surface, and a jujube conveyor belt is horizontally arranged in the microwave drying box. , the humidity control device is connected with the microwave emission device and the motor through the controller; the rear part of the microwave drying box is connected with the hot air drying box through a bellows, the rear end of the jujube conveyor belt extends into the hot air drying box, and the middle part of the hot air drying box A vibrating conveying screen is installed inside. The front and rear ends of the bottom of the hot air drying box are respectively hinged on the long rocker and the short rocker. The auxiliary motor drives the short rocker to swing through the crank linkage mechanism. An exhaust pipe is connected to the top, and the other end of the exhaust pipe is connected to the heat exchanger. The exhaust pipe of the heat exchanger communicates with the hot air outlet on the bottom surface of the front part of the hot air drying box through the electric heating pipe and the air intake pipe. A hot air guide plate is arranged on the inner bottom surface of the hot air drying box at the mouth.
Description
技术领域 technical field
本发明涉及一种红枣烘干机械装置,特别是微波热风联合红枣烘干机。 The invention relates to a jujube drying mechanical device, in particular to a jujube drying machine combined with microwave hot air.
背景技术 Background technique
红枣是一种药食同源的特色果品,在我国具有悠久的栽培历史,其果实具有极高的营养保健价值及药用价值,素有“木本粮食,滋补佳品”的美誉,是集药、食、补三大功能为一体的保健果品。近年来,新疆红枣产业得到迅猛发展,其栽培面积和产量已一跃成为新疆林果业发展中最快的产业之一。且干制红枣一直是新疆红枣的主要加工方式,约占红枣总量的70%,其干制加工以自然晒干和普通热风干燥等方式为主,这些干制加工方式往往存在干燥时间长,能耗大,环境污染大,干制红枣产品品质差等缺点。 Jujube is a characteristic fruit with the same origin of medicine and food. It has a long history of cultivation in my country. Its fruit has extremely high nutritional and health value and medicinal value. It is a health fruit that integrates the three functions of nutrition, food and tonic. In recent years, the jujube industry in Xinjiang has developed rapidly, and its cultivation area and output have become one of the fastest-growing industries in Xinjiang's forestry and fruit industry. Moreover, dried red dates have always been the main processing method of red dates in Xinjiang, accounting for about 70% of the total amount of red dates. The dried processing methods are mainly natural drying and ordinary hot air drying. These drying processing methods often have a long drying time. The disadvantages of high energy consumption, large environmental pollution, and poor quality of dried jujube products.
发明内容 Contents of the invention
本发明的目的在于提供一种微波热风联合红枣烘干机,其结构合理,使用干净卫生,能够快速地烘干红枣,有效提高红枣生产的经济效益。 The object of the present invention is to provide a microwave hot air combined jujube dryer, which has a reasonable structure, is clean and hygienic to use, can quickly dry jujubes, and effectively improves the economic benefits of jujube production.
本发明的目的是这样实现的,一种微波热风联合红枣烘干机,包括支架以及装有电动机的底座,支架上水平安装着微波烘干箱,其内部顶面上安装着微波发射装置以及湿度控制装置,微波烘干箱内水平设置着由电动机驱动的红枣输送带,湿度控制装置通过控制器与微波发射装置以及电动机相连;微波烘干箱后部通过波纹管连接着具有出料口的热风烘干箱,红枣输送带的后端伸至热风烘干箱内,热风烘干箱中部内安装着振动输送筛,热风烘干箱的底面前后两端分别铰接在长摇杆以及短摇杆上,安装在底座上的副电动机通过曲柄连杆机构带动短摇杆摆动,热风烘干箱后部顶面上连接着一根排气管,排气管的另一端通过排气风机连接着一只具有进气口和排气口的换热器,换热器的排风管依次通过进气风机以及电热管、进气管与热风烘干箱前部底面上的热风口相连通,热风口处的热风烘干箱内底面上设置着热风导流板,热风导流板上端分别伸至振动输送筛的底面下。 The purpose of the present invention is achieved in this way, a microwave hot air combined jujube dryer, comprising a bracket and a base equipped with a motor, a microwave drying box is installed horizontally on the bracket, and a microwave emitting device and humidity Control device, the jujube conveyor belt driven by the motor is installed horizontally in the microwave drying box, the humidity control device is connected with the microwave emission device and the motor through the controller; the rear of the microwave drying box is connected to the hot air with a discharge port Drying box, the rear end of the jujube conveyor belt extends into the hot air drying box, a vibrating conveyor screen is installed in the middle of the hot air drying box, and the front and rear ends of the bottom of the hot air drying box are respectively hinged on the long rocker and the short rocker , the auxiliary motor installed on the base drives the short rocker to swing through the crank linkage mechanism, an exhaust pipe is connected to the top surface of the rear part of the hot air drying box, and the other end of the exhaust pipe is connected to an exhaust fan A heat exchanger with an air inlet and an exhaust port. The exhaust pipe of the heat exchanger is connected to the hot air outlet on the bottom surface of the front part of the hot air drying box through the air inlet fan, the electric heating pipe, and the air inlet pipe in turn. A hot air guide plate is arranged on the inner bottom surface of the hot air drying box, and the upper ends of the hot air guide plate respectively extend under the bottom surface of the vibrating conveying screen.
微波烘干箱的进口端处由外而内依次间隔设置着布料板以及密封帘。 At the inlet end of the microwave drying box, cloth panels and sealing curtains are sequentially arranged at intervals from the outside to the inside.
其烘干过程为:红枣由进料斗落入输送带,经布料板布料后进入微波烘干箱,位于微波烘干箱体上部的微波发射装置启动,湿度控制装置对箱体内湿度进行调节;进入微波烘干箱后红枣在输送带上继续运动,在运动的过程中实现微波干燥;完成微波干燥后的红枣在输送带的运送下进入热风烘干箱,落入振动输送筛;由进气风机产生的热风经进气管进入热风干燥箱的底部,经导流板分流后自振动筛的底部向上运动对红枣进行加热干燥;振动输送筛边振动边输送,振动过程使红枣实现反复翻转,使之与干热空气充分接触,对红枣进行进行全方位的加热烘干,提高了烘干的速度和效率,烘干后的红枣经出料口输出,整机为连续烘干,易于控制,工作效率高。 The drying process is as follows: jujubes fall into the conveyor belt from the feeding hopper, and then enter the microwave drying box after passing through the distribution board. The microwave emission device located on the upper part of the microwave drying box is activated, and the humidity control device adjusts the humidity in the box; After entering the microwave drying box, the red dates continue to move on the conveyor belt, and microwave drying is realized during the movement; the red dates after microwave drying are transported by the conveyor belt into the hot air drying box, and fall into the vibrating conveyor screen; The hot air generated by the fan enters the bottom of the hot air drying box through the air intake pipe, and after being diverted by the deflector, it moves upward from the bottom of the vibrating screen to heat and dry the red dates; the vibrating conveying screen vibrates while transporting the red dates. It is in full contact with dry and hot air, and the red dates are heated and dried in all directions, which improves the drying speed and efficiency. The dried red dates are output through the discharge port. The whole machine is continuous drying, easy to control, and easy to work. efficient.
微波是清洁能源,微波是一种高频波,其作用时引起物料中水分子的高速度轮摆运动,它们互相磨擦产生极大的热量,可以方便的干燥物料。与传统干燥方式相比,具有干燥速率大、节能、生产效率高、干燥均匀、清洁生产、易实现自动化控制和提高产品质量等优点。热风干燥是利用电、煤或天燃气等能源物质加热热空气而干燥物料的原理,这种干燥方式具有清洁、物料受热均匀、易于控制等特点。 Microwave is clean energy. Microwave is a kind of high-frequency wave. When it acts, it causes high-speed wheel pendulum motion of water molecules in the material. They rub against each other to generate great heat, which can dry the material conveniently. Compared with the traditional drying method, it has the advantages of high drying rate, energy saving, high production efficiency, uniform drying, clean production, easy automatic control and improved product quality. Hot air drying is the principle of using energy materials such as electricity, coal or natural gas to heat hot air to dry materials. This drying method has the characteristics of cleanliness, uniform heating of materials, and easy control.
根据微波加热干燥和热风加热干燥所具有的特点,将这两种干燥方式进行组合运用,以提高干燥速率,降低能耗和提高干制红枣产品品质等具有明显的优越性,因此,开发新疆红枣微波和红枣联动式干燥设备的开发利用有着良好的前景。本发明利用微波干燥和热风干燥有机结合,将分级、清洗后的红枣先在一定微波条件干燥处理一段时间,然后迅速进入到热风干燥箱中进行继续干燥,充分利用微波加热干燥原理和热风干燥原理烘干红枣,使该设备具有清洁、工作效率高,结构简单,性能可靠,缩短干制时间和大大节约能源,提高红枣干制产品品质的特点。微波热风联合红枣烘干机的其烘干过程采用微波与热风联合作用加热,微波主要从红枣内部加热烘干使水分快速向外运动,热风主要由红枣外到内进行加热烘干,带走水分,两者结合可对红枣进行快速高效的干燥,同时又可避免单一微波加热对红枣内部品质的破坏。 According to the characteristics of microwave heating drying and hot air heating drying, the combination of these two drying methods has obvious advantages in increasing the drying rate, reducing energy consumption and improving the quality of dried jujube products. Therefore, the development of Xinjiang jujube The development and utilization of microwave and red date linkage drying equipment has a good prospect. The present invention utilizes the organic combination of microwave drying and hot air drying to dry the graded and cleaned red dates under certain microwave conditions for a period of time, and then quickly enters the hot air drying box for further drying, making full use of the principles of microwave heating and drying and hot air drying Drying red dates makes the equipment clean, high working efficiency, simple structure, reliable performance, shortening drying time and greatly saving energy, and improving the quality of dried red dates. The drying process of the microwave hot air combined with jujube dryer adopts the combined action of microwave and hot air to heat. The microwave mainly heats and dries the jujube from the inside to make the water move outward quickly. The hot air mainly heats and dries the jujube from the outside to the inside to take away the moisture. , the combination of the two can quickly and efficiently dry red dates, and at the same time avoid the damage to the internal quality of red dates by single microwave heating.
本发明结构合理,能够快速地烘干红枣,有效提高红枣生产的经济效益。 The invention has a reasonable structure, can quickly dry red dates, and effectively improves the economic benefits of red dates production.
附图说明 Description of drawings
下面将结合附图对本发明作进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
图1为本发明的主视结构示意图。 Fig. 1 is a schematic diagram of the front view structure of the present invention.
具体实施方式 Detailed ways
一种微波热风联合红枣烘干机,如图1所示,包括支架28以及装有电动机的底座27,支架上水平安装着进料斗2以及微波烘干箱5,其内部顶面上安装着微波发射装置6以及湿度控制装置7,微波烘干箱内水平设置着由电动机驱动的红枣输送带1。湿度控制装置7通过控制器与微波发射装置以及电动机相连;湿度控制装置7通过控制微波发射装置6的工作功率,使机体内的温度保持适当的值,也可通过控制输送带1的速度来控制干燥的时间,最终控制红枣的干燥程度,湿度控制装置7通过控制排湿装置,实现对湿度的调节。
A kind of microwave hot air combined jujube drying machine, as shown in Figure 1, comprises
微波烘干箱后部通过波纹管8连接着具有出料口的热风烘干箱9,红枣输送带1的后端伸至热风烘干箱9内,热风烘干箱9中部内安装着振动输送筛10,热风烘干箱的底面前后两端分别铰接在长摇杆26以及短摇杆18上。
The rear part of the microwave drying box is connected with a hot air drying box 9 with a discharge port through a
安装在底座上的副电动机22通过曲柄连杆机构带动短摇杆18摆动。如图1所示,所说的曲柄连杆机构包括一只曲柄轮20,曲柄轮20上偏心铰接着一根连杆19,连杆19的另一端铰接在短摇杆18上。副电动机22通过皮带21传动曲柄轮转动。
The
热风烘干箱后部顶面上连接着一根排气管12,排气管12的另一端通过排气风机14连接着一只具有进气口15和排气口17的换热器16,排气口17与换热器16内的排气管12自由端相连。进气口15 连接着空气过滤器。
An
换热器的排风管依次通过进气风机23以及电热管24、进气管25与热风烘干箱前部底面上的热风口相连通,热风口处的热风烘干箱内底面上设置着热风导流板11,热风导流板11上端分别伸至振动输送筛10的底面下。
The exhaust pipe of the heat exchanger communicates with the hot air outlet on the bottom surface of the front part of the hot air drying box through the
热交换及空气加热部分:热交换部分主要利用排气的余热对进入箱体的干燥空气进行预热,工作过程为:干燥后带有余热的热风经排气管12在排气风机14的带动下进入热交换器16对进气进行预热后由排气口17排出;干燥空气经进气口15被热交换器16预热后在进气风机23的带动下,经电热管24进一步加热后由进气管25进入热风干燥箱,利用热交换器可以充分利用排气余热,节约能源。
Heat exchange and air heating part: the heat exchange part mainly uses the waste heat of the exhaust to preheat the dry air entering the box. The working process is: after drying, the hot air with waste heat passes through the
由于热风烘干箱向后倾斜,这样振动输送筛10倾斜布置,其倾斜角度为5—10度。
Because the hot air drying box is inclined backward, the vibrating conveying
热风导流板为5块,热风导流板之间的角度为20—30度。设置热风导流板11能够均匀分布热风,对振动输送筛10上的红枣进行全面均匀地烘干,缩短烘干时间,提高烘干效果。
There are 5 hot air deflectors, and the angle between the hot air deflectors is 20-30 degrees. The
微波烘干箱的进口端处由外而内依次间隔设置着布料板3以及密封帘4,布料板3用以摊平输送带上的红枣,密封帘4为防微波布帘。
The entrance end place of microwave drying box is arranged with
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CN114608302A (en) * | 2022-03-22 | 2022-06-10 | 新疆农垦科学院 | Red date hot air microwave coupling drying device |
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CN104864692A (en) * | 2015-06-13 | 2015-08-26 | 聂超 | Herb residue quickly drying device and method |
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CN105249502A (en) * | 2015-10-21 | 2016-01-20 | 耒阳市兴农牧业有限公司 | Vegetable dehydration-drying machine |
CN105495651A (en) * | 2015-12-17 | 2016-04-20 | 江苏杰英能源科技有限公司 | Waste heat recovery mechanism of vegetable dehydration device |
CN106983167A (en) * | 2017-03-25 | 2017-07-28 | 天津市食新食异食品有限公司 | Fruits and vegetables drain machine |
CN107462020A (en) * | 2017-09-26 | 2017-12-12 | 嵩县和顺药业有限公司 | A kind of Chinese medicinal material drying equipment for drying |
CN108835290A (en) * | 2018-07-27 | 2018-11-20 | 无锡远及科技有限公司 | A kind of tea-processing equipment and its processing method |
CN109778465A (en) * | 2018-12-21 | 2019-05-21 | 温佳旺 | A kind of textile coating drying machine |
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CN111616384A (en) * | 2020-06-05 | 2020-09-04 | 安徽硕景机电设计服务有限公司 | Method for dehydrating root vegetables |
CN112190139A (en) * | 2020-10-09 | 2021-01-08 | 广东美的厨房电器制造有限公司 | Control method of cooking device, cooking device and readable storage medium |
CN114608302A (en) * | 2022-03-22 | 2022-06-10 | 新疆农垦科学院 | Red date hot air microwave coupling drying device |
CN117383778A (en) * | 2023-11-16 | 2024-01-12 | 东营市延旭环保科技有限公司 | Livestock and poultry manure recycling treatment device |
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