CN102144802A - Novel quick drying device for edible mushrooms and quick tremella drying technology of novel quick drying device - Google Patents
Novel quick drying device for edible mushrooms and quick tremella drying technology of novel quick drying device Download PDFInfo
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- CN102144802A CN102144802A CN 201110074692 CN201110074692A CN102144802A CN 102144802 A CN102144802 A CN 102144802A CN 201110074692 CN201110074692 CN 201110074692 CN 201110074692 A CN201110074692 A CN 201110074692A CN 102144802 A CN102144802 A CN 102144802A
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Abstract
The invention relates to a novel quick drying device for edible mushrooms and a quick tremella drying technology of the novel quick drying device. The novel quick drying device for the edible mushrooms comprises a drying box, which is characterized in that a plurality of layers of independent drying conveyor mesh belts are longitudinally arranged in the drying box, and a hot air pipe of which the upper side is provided with a blowing port and a microwave or far infrared heating device controlled by an intelligent controller are both mounted on the drying conveyer mesh belts; the length of the layers of drying conveyor mesh belts is 30-60 km, the conveying speed is 0.25-0.65m/min, and the drying time from feeding to discharging is 1.5-2 hours; tremella is dried to have the moisture content of 8%-12%, the drying process is controlled by a PLC (Programmable Logic Controller), the tremella on each layer is orderly and alternatively dried by the hot air, the microwave or the far infrared and the hot air, and the drying temperature for the tremella is strictly controlled to be 78-82 DEG C; and the temperature and the humidity are synchronously monitored, and moist steam is removed timely. The novel quick drying device for the edible mushrooms and the quick tremella drying technology can save large amount of electric energy consumption, reduce large amount of energy consumption and carbon emissions, improve automation degree, reduce labor charges and artificial loss and greatly improve the level of cleaner production.
Description
Technical field
The present invention relates to food processing technology field, especially a kind of novel edible mushroom flash baking device and white fungus flash baking technology thereof.
Background technology
Fujian Province's Gutian County is " township of edible fungi of china " of having won fame both at home and abroad, and wherein the white fungus volume of production and marketing all ranks first in the world.Other edible mushrooms also have the few hundred thousand tonnes of of annual output per year.China is southern and northern more to have a large amount of fresh vegetables, fresh fruit to need quickly drying method.The present invention is specially adapted to white fungus rapid draing, also is applicable to the drying of other edible mushrooms, fresh vegetable, fresh fruit.
The white fungus drying technics is different from other food and medicine.Generally should select diameter to reach 8-12cm, the bright white fungus of fresh weight 100-200 grammes per square metre, one piece-piece is arranged on the baking sieve, can not overlappingly strengthen hydrofuge simultaneously in order to avoid adhesion should be controlled at about 80 ℃ at drying process temperature, and its root is difficult to be done.Whole is dried to moisture content and is lower than 12% need maintenance 6-8 hour.The workshop-based white fungus drying means of edible mushroom that existing Gutian accounts for main flow has: adopt traditional earth kiln drying 1.; 2. adopt the mechanical drying stove drying of Boiler Steam, though the latter is comparatively energy-conservation, arid cycle, drying efficiency caused production efficiency low not than quantum jump about 6 hours.
Summary of the invention
The present invention has introduced a kind of novel edible mushroom flash baking device and white fungus flash baking technology thereof, is intended to overcome above-mentioned existing food baking process technology production efficiency and lowly reaches the big defective of energy consumption.
Technical program of the present invention lies in: a kind of novel edible mushroom flash baking device, comprise the oven dry casing, it is characterized in that: be vertically arranged with several layers in the described oven dry casing and independently dry foraminous conveyer, described oven dry foraminous conveyer is provided with upside and has the warm-air pipe of blowing mouth and microwave or the Far-infrared Heating device of being controlled by intelligent controller.
Above-mentioned oven dry casing bottom side is provided with the vertical hair-dryer of upwards blowing, to strengthen rate of water loss, the taper cover body of described oven dry casing upside is provided with the hydrofuge air exhauster, and the output pipe of described hydrofuge air exhauster leads in the insulation jacket that is arranged on oven dry casing both sides sidepiece.
One flanking part of above-mentioned oven dry casing also is provided with the horizontal hair-dryer that blows to warm-air pipe, is provided with the heat-generating pipe device that is used for heated air between the air inlet of described horizontal hair-dryer and warm-air pipe.
The input of above-mentioned intelligent controller respectively with the temperature sensor of oven dry in the casing be set be connected with humidity sensor, the output of described intelligent controller is connected with drive motors, microwave or Far-infrared Heating device, heat-generating pipe device, vertical hair-dryer, horizontal hair-dryer and the hydrofuge air exhauster of oven dry foraminous conveyer respectively, to realize the Based Intelligent Control of oven dry spin manifold temperature and humidity, described intelligent controller can be the PLC intelligent controller.
Above-mentioned oven dry casing leading section is provided with the feed conveyer belt, and described oven dry casing rearward end is provided with the discharging conveyer belt.
White fungus flash baking technology of the present invention is characterized in that, carries out according to the following steps:
(1) bright white fungus is cleaned up, after draining the water, be delivered to the front end of oven dry casing by the multilayer feed conveyer belt of horizontally set, through manually transferring on the independently multilayer oven dry foraminous conveyer that is positioned at the oven dry casing;
(2) every layer of oven dry foraminous conveyer is relatively independent drying unit, drive sprocket wheel synchronously by buncher, the chain longitudinal feed, multilayer oven dry transmission net belt length 30-60 rice, transfer rate be 0.25-0.65 rice/minute, from being fed to the discharging drying time is 1.5-2 hour, tremella fuciformis drying to moisture content 8%-12% be an oven dry cycle, drying course is by the PLC programme-control, every layer of white fungus successively passes through hot blast, microwave or far infrared, hot blast is alternately dry, heated-air drying all adopts vertical direct current reversing to blow hot gas, the dry materials temperature is strict controlled in 80 ± 2 ℃, monitors the temperature and the humidity of wet and dry bulb meter simultaneously, in good time dehumidifying;
(3) white fungus after the drying processing is discharged into the discharging conveyer belt of horizontally set synchronously by the rearward end discharging of oven dry casing, simultaneously at the front end of the oven dry casing bright white fungus of constantly packing into, begins the dry run in another cycle;
(4) the discharging conveyer belt is sent dry product into next process and is checked, grades, packs.
The present invention has following advantage: the one, and compare with the mechanical drying stove that adopts Boiler Steam with traditional earth kiln is dry: shortened to 1.5-2 hour from 6-8 hour arid cycle, and installed capacity simultaneously reduces 30%, saves a large amount of electric energy consumptions; Without boiler, cut down the consumption of energy, reduce the carbon discharge capacity; The 2nd, improve automaticity, reduce labour cost and artificial contact loss, easily realize nontoxic asepticize production, advance process for cleanly preparing to implement; The 3rd, this apparatus structure is simple, and is stable, and operating maintenance is easy, can effectively improve the drying efficiency of edible mushroom.
Description of drawings
Fig. 1 looks schematic diagram for the master of the embodiment of the invention.
Fig. 2 is the schematic side view of the embodiment of the invention.
Fig. 3 is the schematic top plan view of the embodiment of the invention.
Among the figure: 1-oven dry casing, 2-oven dry foraminous conveyer, 3-warm-air pipe, 4-horizontal hair-dryer, 5-heat-generating pipe device, 6-microwave heating equipment, 7-vertical hair-dryer, 8-taper cover body, 9-hydrofuge air exhauster, 10-insulation jacket, 11-feed conveyer belt, 12-discharging conveyer belt, 13-temperature sensor, 14-humidity sensor.
The specific embodiment
For above-mentioned feature and advantage of the present invention can be become apparent, embodiment cited below particularly, and conjunction with figs. are described in detail below.
Novel edible mushroom flash baking device of the present invention, comprise oven dry casing 1, it is characterized in that: be horizontally arranged with the 4-8 layer in the described oven dry casing 1 and independently dry foraminous conveyer 2, be that example describes with 4 layers of oven dry foraminous conveyer 2 in the present embodiment, every layer of oven dry foraminous conveyer 2 drives synchronously the sprocket wheel that is arranged on the oven dry foraminous conveyer drum shaft by buncher through chain respectively and realizes transmission, each layer oven dry foraminous conveyer 2 length are 30-60 rice, transfer rate be 0.25-0.65 rice/minute, can be edible mushroom flash baking to moisture content 8%-12% like this, each layer all can independently be finished an oven dry cycle, the below of described oven dry foraminous conveyer 2 is provided with the warm-air pipe 3 that upside has blowing mouth, one sidepiece of described oven dry casing 1 is provided with the horizontal hair-dryer 4 that blows to warm-air pipe 3, be provided with the heat-generating pipe device 5 that is used for heated air between the air inlet of described horizontal hair-dryer 4 and warm-air pipe 3, so that the hot gas in the warm-air pipe 3 can upwards blow to oven dry foraminous conveyer 2, also be provided with microwave heating equipment 6 or Far-infrared Heating device on the described oven dry foraminous conveyer 2, to improve the programming rate of edible mushroom, shorten drying time, for the ease of control to microwave heating equipment 6 or Far-infrared Heating device, guarantee dries quantity, described microwave heating equipment 6 or Far-infrared Heating device are controlled by intelligent controller.
Above-mentioned oven dry casing 1 bottom side is provided with the vertical hair-dryer 7 of upwards blowing, the taper cover body 8 of described oven dry casing 1 upside is provided with hydrofuge air exhauster 9, adopt vertical hair-dryer 7 and the 9 common mating reactions of hydrofuge air exhauster, in time discharge in order to the hot moisture in the oven dry casing 1, the output pipe of described hydrofuge air exhauster 9 leads in the insulation jacket 10 that is arranged on oven dry casing 1 both sides, helps the recycling of hot gas.
The input of above-mentioned intelligent controller respectively with the temperature sensor 13 of oven dry in the casing be set be connected with humidity sensor 14, the output of institute's intelligent controller respectively with drive motors, microwave or the Far-infrared Heating device of oven dry foraminous conveyer,, heat-generating pipe device, vertical hair-dryer, horizontal hair-dryer be connected with the hydrofuge air exhauster, to realize the Based Intelligent Control of oven dry spin manifold temperature and humidity, described intelligent controller can be the PLC intelligent controller.
Above-mentioned oven dry casing 1 leading section is provided with feed conveyer belt 11, and described oven dry casing 1 rearward end is provided with discharging conveyer belt 12.
The course of work of the present invention is as follows: at first edible mushroom (especially white fungus) is transferred to each layer oven dry foraminous conveyer of drying in the casing from the feed conveyer belt.Edible mushroom is successively alternately by hot gas drying dehumidifying and microwave (far infrared) desiccant dehumidification in the oven dry casing, dry run is by temperature control, hot gas insulation, hot air convection dehumidifying, move about 30-60 rice to drying the casing rearward end, make moisture content reach 8%-12%, promptly finish an arid cycle, again edible mushroom is transferred to the discharging conveyer belt from each layer oven dry foraminous conveyer, enters the processing (check, grade, pack) of subsequent processing.
White fungus flash baking technology of the present invention is characterized in that, carries out according to the following steps:
(1) bright white fungus is cleaned up, after draining the water, be delivered to the front end of oven dry casing by the multilayer feed conveyer belt of horizontally set, through manually transferring on the independently multilayer oven dry foraminous conveyer that is positioned at the oven dry casing;
(2) every layer of oven dry foraminous conveyer is relatively independent drying unit, drive sprocket wheel synchronously by buncher, the chain longitudinal feed, multilayer oven dry transmission net belt length 30-60 rice, transfer rate be 0.25-0.65 rice/minute, from being fed to the discharging drying time is 1.5-2 hour, tremella fuciformis drying to moisture content 8%-12% be an oven dry cycle, drying course is by the PLC programme-control, every layer of white fungus successively passes through hot blast, microwave or far infrared, hot blast is alternately dry, heated-air drying all adopts vertical direct current reversing to blow hot gas, the dry materials temperature is strict controlled in 80 ± 2 ℃, monitors the temperature and the humidity of wet and dry bulb meter simultaneously, in good time dehumidifying;
(3) white fungus after the drying processing is discharged into the discharging conveyer belt of horizontally set synchronously by the rearward end discharging of oven dry casing, simultaneously at the front end of the oven dry casing bright white fungus of constantly packing into, begins the dry run in another cycle;
(4) the discharging conveyer belt is sent dry product into next process and is checked, grades, packs.
The present invention does not limit to above-mentioned preferred forms, and anyone can draw other various forms of novel edible mushroom flash baking devices and white fungus flash baking technology thereof under enlightenment of the present invention.All equalizations of being done according to the present patent application claim change and modify, and all should belong to covering scope of the present invention.
Claims (6)
1. novel edible mushroom flash baking device, comprise the oven dry casing, it is characterized in that: be vertically arranged with several layers in the described oven dry casing and independently dry foraminous conveyer, described oven dry foraminous conveyer is provided with upside and has the warm-air pipe of blowing mouth and microwave or the Far-infrared Heating device of being controlled by intelligent controller.
2. novel edible mushroom flash baking device according to claim 1, it is characterized in that: described oven dry casing bottom side is provided with the hair-dryer of upwards blowing, the taper cover body of described oven dry casing upside is provided with the hydrofuge air exhauster, and the output pipe of described hydrofuge air exhauster leads in the insulation jacket that is arranged on oven dry casing both sides sidepiece.
3. novel edible mushroom flash baking device according to claim 1, it is characterized in that: a flanking part of described oven dry casing also is provided with the horizontal hair-dryer that blows to warm-air pipe, is provided with the heat-generating pipe device that is used for heated air between the air inlet of described horizontal hair-dryer and warm-air pipe.
4. novel edible mushroom flash baking device according to claim 1 is characterized in that: described oven dry casing front end is provided with the feed conveyer belt, and described oven dry box back is provided with the discharging conveyer belt.
5. novel edible mushroom flash baking device according to claim 1, it is characterized in that: the input of described intelligent controller respectively with the temperature sensor of oven dry in the casing be set be connected with humidity sensor, the output of described intelligent controller is connected with drive motors, microwave or Far-infrared Heating device, heat-generating pipe device, vertical hair-dryer, horizontal hair-dryer and the hydrofuge air exhauster of oven dry foraminous conveyer respectively.
6. a white fungus flash baking technology is characterized in that, carries out according to the following steps:
(1) bright white fungus is cleaned up, after draining the water, be delivered to the front end of oven dry casing by the multilayer feed conveyer belt of horizontally set, through manually transferring on the independently multilayer oven dry foraminous conveyer that is positioned at the oven dry casing;
(2) every layer of oven dry foraminous conveyer is relatively independent drying unit, drive sprocket wheel synchronously by buncher, the chain longitudinal feed, multilayer oven dry transmission net belt length 30-60 rice, transfer rate be 0.25-0.65 rice/minute, from being fed to the discharging drying time is 1.5-2 hour, tremella fuciformis drying to moisture content 8%-12% be an oven dry cycle, drying course is by the PLC programme-control, every layer of white fungus successively passes through hot blast, microwave or far infrared, hot blast is alternately dry, heated-air drying all adopts vertical direct current reversing to blow hot gas, the dry materials temperature is strict controlled in 80 ± 2 ℃, monitors the temperature and the humidity of wet and dry bulb meter simultaneously, in good time dehumidifying;
(3) white fungus after the drying processing is discharged into the discharging conveyer belt of horizontally set synchronously by the rearward end discharging of oven dry casing, simultaneously at the front end of the oven dry casing bright white fungus of constantly packing into, begins the dry run in another cycle;
(4) the discharging conveyer belt is sent dry product into next process and is checked, grades, packs.
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CN102356920A (en) * | 2011-11-01 | 2012-02-22 | 山东瑞帆果蔬机械科技有限公司 | Hot nest type drying machine |
CN102488297A (en) * | 2011-11-15 | 2012-06-13 | 福建农林大学 | Direct-flow reverse drying method and device for white fungus |
CN102538435A (en) * | 2012-02-09 | 2012-07-04 | 机械科学研究总院先进制造技术研究中心 | Equipment and method for drying gypsum boards |
CN102631007A (en) * | 2012-05-17 | 2012-08-15 | 古田县晟农食用菌农民专业合作社 | Energy-saving multi-box tremella steam drying plant and process |
CN102845814A (en) * | 2012-10-16 | 2013-01-02 | 安阳市如日枣业有限公司 | Full-automatic red date cleaning and drying line |
CN102987369A (en) * | 2012-11-19 | 2013-03-27 | 王兆进 | Dry preparation method for agaric |
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CN103393096A (en) * | 2013-07-30 | 2013-11-20 | 重庆市中药研究院 | Brewing-type instant tremella and preparation method thereof |
CN104082397A (en) * | 2014-07-03 | 2014-10-08 | 南京师范大学 | Energy recycling type edible mushroom drying device |
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CN201612145U (en) * | 2009-12-25 | 2010-10-27 | 王传耀 | Edible fungi drying device |
CN202050875U (en) * | 2011-03-28 | 2011-11-30 | 福建农林大学 | Novel quick drying device for edible fungus |
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CN201266007Y (en) * | 2008-08-21 | 2009-07-01 | 温州大学 | Continuous microwave hot wind combined drying equipment |
CN101816321A (en) * | 2009-12-25 | 2010-09-01 | 王传耀 | Tremella fuciformis drying process and drying device thereof |
CN201612145U (en) * | 2009-12-25 | 2010-10-27 | 王传耀 | Edible fungi drying device |
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CN102488297B (en) * | 2011-11-15 | 2013-12-25 | 福建农林大学 | Direct-flow reverse drying method and device for white fungus |
CN102488297A (en) * | 2011-11-15 | 2012-06-13 | 福建农林大学 | Direct-flow reverse drying method and device for white fungus |
CN102538435A (en) * | 2012-02-09 | 2012-07-04 | 机械科学研究总院先进制造技术研究中心 | Equipment and method for drying gypsum boards |
CN102631007A (en) * | 2012-05-17 | 2012-08-15 | 古田县晟农食用菌农民专业合作社 | Energy-saving multi-box tremella steam drying plant and process |
CN102845814A (en) * | 2012-10-16 | 2013-01-02 | 安阳市如日枣业有限公司 | Full-automatic red date cleaning and drying line |
CN102987369A (en) * | 2012-11-19 | 2013-03-27 | 王兆进 | Dry preparation method for agaric |
CN103005629A (en) * | 2013-01-07 | 2013-04-03 | 塔里木大学 | Microwave and hot air combined red date dryer |
CN103393096A (en) * | 2013-07-30 | 2013-11-20 | 重庆市中药研究院 | Brewing-type instant tremella and preparation method thereof |
CN103393096B (en) * | 2013-07-30 | 2015-01-07 | 重庆市中药研究院 | Brewing-type instant tremella and preparation method thereof |
CN104082397A (en) * | 2014-07-03 | 2014-10-08 | 南京师范大学 | Energy recycling type edible mushroom drying device |
CN105737578A (en) * | 2016-02-04 | 2016-07-06 | 中国科学院上海高等研究院 | Multilayer continuous type efficient grain microwave drying equipment |
CN105737578B (en) * | 2016-02-04 | 2018-06-26 | 中国科学院上海高等研究院 | A kind of multilayer continuous efficient grain microwave drying equipment |
CN105972974A (en) * | 2016-06-24 | 2016-09-28 | 南京三乐微波技术发展有限公司 | Microwave drying equipment with multilayered conveying device |
CN107148997A (en) * | 2017-04-18 | 2017-09-12 | 江苏大学 | The method that violet cabbage is dried based on temperature control infrared facility |
CN110881673A (en) * | 2019-12-16 | 2020-03-17 | 贵州剑荣菌业有限公司 | Special dehumidification drying-machine of fungus class |
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CN112190139A (en) * | 2020-10-09 | 2021-01-08 | 广东美的厨房电器制造有限公司 | Control method of cooking device, cooking device and readable storage medium |
CN113729208A (en) * | 2021-07-16 | 2021-12-03 | 盐城爱菲尔菌菇装备科技股份有限公司 | Edible fungus deep processing technology using mesh belt conveying type dry heat drying oven for sterilization |
CN113647545A (en) * | 2021-08-17 | 2021-11-16 | 重庆卓隆环保科技有限公司 | Aseptic low temperature drying device |
CN113731607A (en) * | 2021-09-07 | 2021-12-03 | 派尔森环保科技有限公司 | Waste single battery crushing system and process thereof |
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CN115886283B (en) * | 2023-01-06 | 2023-05-19 | 福建省菌芝堂生物科技有限公司 | Edible fungus dehydration and drying device and application method thereof |
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Application publication date: 20110810 |