CN103001050B - Novel bone-china panel switch socket and bone-china panel firing method - Google Patents
Novel bone-china panel switch socket and bone-china panel firing method Download PDFInfo
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- CN103001050B CN103001050B CN201210544146.3A CN201210544146A CN103001050B CN 103001050 B CN103001050 B CN 103001050B CN 201210544146 A CN201210544146 A CN 201210544146A CN 103001050 B CN103001050 B CN 103001050B
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Abstract
The invention provides a bone-china panel switch socket which comprises a bone-china panel, a middle plate, a bottom plate and a switch functional part or a socket functional part. The switch functional part or the socket functional part is fixedly arranged in an opening at the center of the bottom plate. The bone-china panel and the middle plate are of square frame structures, the outer frame of the bone-china panel is matched with the outer frame of the middle plate, and the inner frame of the bone-china panel and the inner frame of the middle plate are matched with the outer frame of the switch functional part or the socket functional part. The bone-china panel and the middle plate are in bonded connection to form a bone-china panel assembly which is buckled on the bottom plate where the switch functional part or the socket functional part is fixedly arranged. The manufactured bone-china panel switch socket is simple in structure, convenient to install, attractive, noble and elegant in appearance and capable of meeting requirements for high quality of clients. The invention further provides a firing method of the panel of the bone-china panel switch socket. By means of the firing method, shrinking deformation of the bone-china panel during firing can be effectively controlled, and volume production of the panel of the bone-china panel switch socket can be achieved.
Description
Technical field
The present invention relates to a kind of combined socket and switch, particularly a kind of novel Bone China panel-switch socket and Bone China panel burn making method.
Background technology
Along with the raising day by day of people's living standard, the effect of switch and socket is not merely for controlling and obtaining power supply, and its environmental protection and decorative effect are more and more subject to people's attention.Traditional switch panel is mostly that plastic material is made, and is very easily made dirty by spot, and the long-time panel that uses can be oxidized flavescence, affects that it is attractive in appearance; And plastic products anti-flammability is also very poor, there is very large potential safety hazard.Meanwhile, single material makes the range of choice of people to the taste of combined socket and switch and class too narrow.Occur that panel is the wall switch socket of conventional ceramic material on the market at present, smooth surface, easy to clean, but because of its porcelain fine and smooth not gentle, transparency is not high, finished product contains heavy metal component, do not belong to health environment-friendly product, not yet become the ideal chose of high-end customer.Bone China because of its " thin as a piece of paper, thoroughly as mirror, sound as used up, white as a jade " luxurious speciality, fire the raw material of Bone China not containing harmful heavy metal, genus health ceramic, always by the good reputation of people titled with " king of porcelain " in addition.Usual Bone China is generally used for and makes the household utensil such as tableware, tea set, does not also find Bone China to be applied in the making of switch jack panel.This needs higher precision owing to making Bone China switch jack panel, and the base substrate of Bone China is made in process in burning and very easily shunk distortion or hardening crack, and rate of finished products is low, thus product high accuracy fire with volume production two in all face sizable challenge.
Summary of the invention
The invention provides a kind of novel Bone China panel-switch socket, Bone China is applied to the making of switch jack panel, made Bone China panel-switch socket is simple, easy for installation, and good looking appearance, elegant, meets the quality requirements of client to combined socket and switch.
The present invention also provides the burning making method of Bone China switch jack panel, effectively controlling Bone China panel burning the reduction distortion of making in process, solving the difficult problem being carried out by Bone China switch jack panel producing in batches.
Technical scheme of the present invention is:
A kind of novel Bone China panel-switch socket, it is characterized in that, comprise the panel and middle plate, base plate, switch functional part or socket function element that are made by Bone China, the centre of described base plate has the opening installing switch functional part or socket function element, and described switch functional part or socket function element are fixedly mounted in the opening of described base plate; Described Bone China panel and described middle plate are frame structure, the housing of described Bone China panel and the housing of middle plate suitable, the inside casing of described Bone China panel and the inside casing of described middle plate and the housing of switch functional part or socket function element suitable; Described Bone China panel and middle plate bonding connection are Bone China panel assembly, described Bone China panel assembly snap onto be fixed with switch functional part or socket function element base plate on.
Described switch functional part and socket function element side are provided with convex button, two convex buttons spaced apart on each side; Described base plate is made by metal material, the periphery of base plate opening has outward extending flange, described flange has limited bayonet, the position of described limited bayonet is put corresponding with the convex button bit that described switch functional part and socket function element side are arranged respectively, and described switch functional part or socket function element are fixedly installed togather by convex button and limited bayonet and base plate.
The middle plate of described Bone China panel assembly is made by PC material, the position, four right angles of described middle plate rear surface arranges an outwardly directed location grab respectively, position corresponding with described location grab on described base plate has respectively the spacing bayonet socket that can be blocked described location grab; Described middle plate rear surface has the described base plate that can make matched with base plate outline and embeds the groove of described Bone China panel assembly rear surface, and described Bone China panel assembly passes through location grab and spacing bayonet socket is as a whole with the mutual snapping of base plate being fixed with switch functional part or socket function element.
The both sides frame of described base plate opening has respectively an installation screw, for the base plate being fixed with switch functional part or socket function element is arranged on base box for switch socket.
A burning making method for Bone China switch jack panel, is characterized in that, comprise the following steps:
1) make Bone China ceramic blank, making the raw materials used formula of ceramic blank is by weight: bone black: 40% ~ 50%, silica flour: 20% ~ 30%, kaolin: 15% ~ 25%, plasticizer: 3%, and feldspar powder: 2% is raw husky: 2%, knaur: 2%, porcelain powder 1%.
2) measure the pyrocondensation ratio adopting described composition of raw materials burning to make Bone China panel, make the Standard Module be applicable to;
3) ceramic blank made by step 1) is placed in described Standard Module;
4) first time enters kiln, adopts the kiln temperature set to fire, completes biscuiting technique, product biscuiting semi-finished product;
5) semi-finished product completed for biscuiting carry out polishing, polishing, repairing, glazing after screening;
6) second time enters kiln, adopts the kiln temperature set to fire, completes glaze firing technique, product Bone China ceramic whiteware finished product;
7) again according to the pattern chosen and decorative pattern, post drawing paper, third time enters kiln, adopts the kiln temperature set to fire, finishing patterns decorative pattern coloring process, produces and have the Bone China switch jack panel finished product of decorative pattern.
In described step 1), making the raw materials used formula of ceramic blank is bone black by weight: 48%, silica flour: 22%, kaolin: 20%, plasticizer: 3%, feldspar powder: 2%, raw husky: 2%, knaur: 2%, porcelain powder 1%.
Described step 2) in, according to the burning fabricate-heat contracting of the Bone China panel measured than being 13.7%, production standard mould.
In described step 3), first time enters kiln, and heat 10 hours, kiln temperature burns 1250 degrees Celsius, and keep constant temperature 2 hours, Temperature fall to 800 degrees Celsius, then is heated 2 hours to 1250 degrees Celsius, and keep 1 hour, Temperature fall, kiln discharge, completes biscuiting technique.
In described step 5), second time enters kiln, and heat 8 hours, kiln temperature burns 1250 degrees Celsius, and keep constant temperature 1 hour, Temperature fall to 800 degrees Celsius, then is warmed to 1000 degrees Celsius, and keep half an hour, Temperature fall, kiln discharge, completes glaze firing technique.
In described step 6), third time enters kiln, and heat 8 hours, kiln temperature burns 1000 degrees Celsius, keeps constant temperature 1 hour, naturally cools, finishing patterns decorative pattern coloring process.
Technique effect of the present invention:
A kind of novel Bone China panel-switch socket provided by the invention, Bone China is applied to the making of switch jack panel, and comprise supporting middle plate, base plate and switch functional part or the socket function element of design separately, described middle plate is by bonding and the perfect adaptation of Bone China panel, and it is as a whole with the base plate snapping being fixed wtih switch functional part or socket function element, made Bone China panel-switch socket is simple, easy for installation, and good looking appearance, elegant, meets the quality requirements of client to combined socket and switch.
The present invention also provides the burning making method of Bone China switch jack panel, effectively controlling Bone China panel burning the reduction distortion of making in process, solving the difficult problem being carried out by Bone China switch jack panel producing in batches.General sclerotin town of porcelain is used for tableware, the household utensils such as tea set, burning manufacturing accuracy for size requires it is not very high, but be applied to Bone China switch panel and just have sizable difficulty, because the functional module of combined socket and switch and middle plate convergence piece are fixed dimensions, so require that the housing size of the Bone China panel that burning is made and inside casing size are wanted precisely, with the functional module of combined socket and switch and middle plate convergence piece suitable, the present invention makes temperature by the burning of the formula and control Bone China that improve Bone China, effectively control Bone China panel and burn the reduction of making in process, achieve the volume production of Bone China switch jack panel.
Accompanying drawing explanation
Fig. 1 is the front view of the Bone China panel assembly of the embodiment of the present invention;
Fig. 2 is the end view of Fig. 1;
Fig. 3 is the rearview of Fig. 1;
Fig. 4 is the base plate front view of the embodiment of the present invention;
Fig. 5 is the end view of Fig. 4;
Fig. 6 is switch functional part front view;
Fig. 7 is the end view of Fig. 6.
Reference numeral lists as follows: 1-Bone China panel, 2-Bone China panel assembly inside casing, 3-Bone China panel assembly housing, plate in 4-, 5-locates grab, 6-groove, the spacing bayonet socket of 7-, 8-installation screw, 9-base plate, 10-opening, 11-limited bayonet, 12-flange, 13-convex button, 14-switch functional part, 15-switch functional part housing, 16-switch key.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described further.
A novel Bone China panel-switch socket, comprises the panel and middle plate, base plate, switch functional part or socket function element that are made by Bone China.Wherein, the centre of base plate has the opening installing switch functional part or socket function element, and switch functional part or socket function element are fixedly mounted in the opening of base plate; Bone China panel and middle plate bonding connection are Bone China panel assembly, Bone China panel assembly snap onto again be fixed with switch functional part or socket function element base plate on become a combined socket and switch entirety.
As shown in Figure 1, Figure 2, Figure 3 shows, be front view, end view, the rearview of Bone China panel assembly respectively.Comprise Bone China panel 1 and middle plate 4, middle plate 4 is made by PC material, Bone China panel 1 and middle plate 4 are frame structure, the housing of Bone China panel 1 and the housing of middle plate 4 suitable, the inside casing of Bone China panel 1 and the inside casing of middle plate 4 suitable, Bone China panel 1 and the bonding connection of middle plate 4 are Bone China panel assembly, have Bone China panel assembly inside casing 2 and Bone China panel assembly housing 3.The position, four right angles of the middle plate rear surface of Bone China panel assembly arranges an outwardly directed location grab 5 respectively; And middle plate rear surface has groove 6, and the outline of groove 6 matches with the outline of base plate 9, and base plate 9 can be made to embed in groove 6.
As shown in Figure 4, Figure 5, be front view and the end view of base plate.Base plate of the present invention is made by metal material, the base plate of the present embodiment is steel plate, position corresponding with described location grab 5 on the position, four right angles of base plate 9 has the spacing bayonet socket 7 that can be blocked described location grab 5 respectively, Bone China panel assembly by location grab 5 and spacing bayonet socket 7 can with base plate 9 mutually snapping, and base plate 9 embeds in the groove 6 of Bone China panel assembly rear surface.The centre of base plate 9 has the opening 10 installing switch functional part or socket function element, and the periphery of base plate opening 10 has outward extending flange 12, flange 12 is intervally distributed with the limited bayonet 11 of floatless switch functor or socket function element; The both sides frame of base plate 9 opening 10 has respectively an installation screw 8, for the base plate 9 being fixed with switch functional part 14 is arranged on base box for switch socket.
As shown in Figure 6, Figure 7, be front view and the end view of switch functional part.Side is provided with convex button 13 to switch functional part 14, two convex buttons 13 spaced apart on each side; The position of convex button 13 is corresponding with the position of the limited bayonet 11 that flange 12 has, and switch functional part 14 is fixedly installed togather with base plate 9 by convex button 13 and limited bayonet 11; The housing 15 of switch functional part 14 is suitable with the inside casing of middle plate 4 with the inside casing of Bone China panel 1, also namely the housing 15 of switch functional part 14 and Bone China panel assembly inside casing 2 suitable, switch functional part 14 has switch key 16.During use, first switch functional part 14 is fixedly mounted on base plate 9, by installation screw 8 base plate 9 being fixed with switch functional part 14 is arranged on again on the base box for switch socket be embedded in body of wall, finally Bone China panel assembly is snapped onto on the base plate being fixed with switch functional part or socket function element, housing 15 and the perfect cooperation of Bone China panel assembly inside casing 2 of switch functional part 14, just complete the installment work of whole combined socket and switch.The base box for switch socket of the wall pre-embedded mentioned by the present embodiment refers to box at the bottom of 86 type GBs, base plate in embodiment and switch functional part are arranged on box at the bottom of 86 type GBs of wall pre-embedded, Bone China panel assembly is buckled on the base plate being installed on metope again, just completes whole finished product installment works.Structure is simple, easy for installation.
The burning making method of the Bone China panel in above-mentioned Bone China panel-switch socket, comprises the following steps:
1) make Bone China ceramic blank, making the raw materials used formula of ceramic blank is by weight: bone black: 40% ~ 50%, silica flour: 20% ~ 30%, kaolin: 15% ~ 25%, plasticizer: 3%, and feldspar powder: 2% is raw husky: 2%, knaur: 2%, porcelain powder 1%; The raw material of modulation base substrate is pulverized and is in harmonious proportion, be modulated into mud after getting all the ready by mass percentage and preparing;
2) measure the pyrocondensation ratio adopting described composition of raw materials burning to make Bone China panel, make the Standard Module be applicable to;
3) ceramic blank made by step 1) is placed in described Standard Module;
4) first time enters kiln, adopts the kiln temperature set to fire, completes biscuiting technique, product biscuiting semi-finished product;
5) semi-finished product completed for biscuiting carry out polishing, polishing, repairing, glazing after screening;
6) second time enters kiln, adopts the kiln temperature set to fire, completes glaze firing technique, product Bone China ceramic whiteware finished product;
7) again according to the pattern chosen and decorative pattern, post drawing paper, third time enters kiln, adopts the kiln temperature set to fire, finishing patterns decorative pattern coloring process, produces and have the Bone China switch jack panel finished product of decorative pattern.
Wherein, in step 1), making the raw materials used formula of ceramic blank is bone black by weight: 48%, silica flour: 22%, kaolin: 20%, plasticizer: 3%, feldspar powder: 2%, raw husky: 2%, knaur: 2%, porcelain powder 1%.Because the mass percent of bone meal in formula is directly connected to the color and luster of finished product porcelain, the bone meal in the present embodiment account for formula gross mass 48%, can improve like this Bone China fire after jade-like stone moisten milky white gloss and light transmission.
Step 2) in, in the present embodiment, through repeatedly calculating, the burning fabricate-heat of the Bone China panel of mensuration is contracted than being 13.7%, numerical value production standard mould accordingly;
In step 4), first time enters kiln, adopts the kiln temperature set to fire and refers to, heat 10 hours, kiln temperature burns 1250 degrees Celsius, and keep constant temperature 2 hours, Temperature fall to 800 degrees Celsius, then is heated 2 hours to 1250 degrees Celsius, keep 1 hour, Temperature fall, kiln discharge, completes biscuiting technique.
In step 6), second time enters kiln, adopts the kiln temperature set to fire and refers to, heat 8 hours, kiln temperature burns 1250 degrees Celsius, and keep constant temperature 1 hour, Temperature fall to 800 degrees Celsius, then is warmed to 1000 degrees Celsius, keep half an hour, Temperature fall, kiln discharge, completes glaze firing technique.
In step 7), third time enters kiln, and adopt the kiln temperature set to fire and refer to, heat 8 hours, kiln temperature burns 1000 degrees Celsius, keeps constant temperature 1 hour, naturally cools, finishing patterns decorative pattern coloring process.So far, complete Bone China switch jack panel just burns to make and completes.
It should be pointed out that embodiment of the present invention only illustrates a kind of novel Bone China panel, described combined socket and switch functor can also be one or more switch, holes or Three-hole socket, or the functor of combined socket and switch functional unification.Below comparatively specifically detailed execution mode can make the invention of those skilled in the art's comprehend; but do not limit the present invention in any way creation; all do not depart from technical scheme and the improvement thereof of the spirit and scope of the invention, and it is all encompassed in the middle of the protection range of the invention patent.
Claims (10)
1. a Bone China panel-switch socket, it is characterized in that, comprise the panel and middle plate, base plate, switch functional part or socket function element that are made by Bone China, the centre of described base plate has the opening installing switch functional part or socket function element, and described switch functional part or socket function element are fixedly mounted in the opening of described base plate; Described Bone China panel and described middle plate are frame structure, the housing of described Bone China panel and the housing of middle plate suitable, the inside casing of described Bone China panel and the inside casing of described middle plate and the housing of switch functional part or socket function element suitable; Described Bone China panel and middle plate bonding connection are Bone China panel assembly, described Bone China panel assembly snap onto be fixed with switch functional part or socket function element base plate on.
2. a kind of Bone China panel-switch socket according to claim 1, is characterized in that, switch functional part and socket function element side are provided with convex button, two convex buttons spaced apart on each side; Described base plate is made by metal material, the periphery of base plate opening has outward extending flange, described flange has limited bayonet, the position of described limited bayonet is put corresponding with the convex button bit that described switch functional part and socket function element side are arranged respectively, and described switch functional part or socket function element are fixedly installed togather by convex button and limited bayonet and base plate.
3. a kind of Bone China panel-switch socket according to claim 1, it is characterized in that, the middle plate of described Bone China panel assembly is made by PC material, the position, four right angles of described middle plate rear surface arranges an outwardly directed location grab respectively, position corresponding with described location grab on described base plate has respectively the spacing bayonet socket that can be blocked described location grab; Described middle plate rear surface has the described base plate that can make matched with base plate outline and embeds the groove of described Bone China panel assembly rear surface, and described Bone China panel assembly passes through location grab and spacing bayonet socket is as a whole with the mutual snapping of base plate being fixed with switch functional part or socket function element.
4. a kind of Bone China panel-switch socket according to claim 1, it is characterized in that, the both sides frame of described base plate opening has respectively an installation screw, for the base plate being fixed with switch functional part or socket function element is arranged on base box for switch socket.
5. a burning making method for Bone China switch jack panel, is characterized in that, comprise the following steps:
1) make Bone China ceramic blank, making the raw materials used formula of ceramic blank is by weight: bone black: 40% ~ 50%, silica flour: 20% ~ 30%, kaolin: 15% ~ 25%, plasticizer: 3%, feldspar powder: 2%, raw husky: 2%, knaur: 2%, porcelain powder 1%;
2) measure the pyrocondensation ratio adopting described composition of raw materials burning to make Bone China panel, make the Standard Module be applicable to;
3) by step 1) made by ceramic blank be placed in described Standard Module;
4) first time enters kiln, adopts the kiln temperature set to fire, completes biscuiting technique, product biscuiting semi-finished product;
5) semi-finished product completed for biscuiting carry out polishing, polishing, repairing, glazing after screening;
6) second time enters kiln, adopts the kiln temperature set to fire, completes glaze firing technique, product Bone China ceramic whiteware finished product;
7) again according to the pattern chosen and decorative pattern, post drawing paper, third time enters kiln, adopts the kiln temperature set to fire, finishing patterns decorative pattern coloring process, produces and have the Bone China switch jack panel finished product of decorative pattern.
6. the burning making method of Bone China switch jack panel according to claim 5, it is characterized in that, described step 1) in, making the raw materials used formula of ceramic blank is bone black by weight: 48%, silica flour: 22%, kaolin: 20%, plasticizer: 3%, feldspar powder: 2%, raw husky: 2%, knaur: 2%, porcelain powder: 1%.
7. the burning making method of Bone China switch jack panel according to claim 6, is characterized in that, described step 2) in, according to the burning fabricate-heat contracting of the Bone China panel measured than being 13.7%, production standard mould.
8. according to the burning making method of the Bone China switch jack panel one of claim 5 to 7 Suo Shu, it is characterized in that, described step 4) in, first time enters kiln, heat 10 hours, kiln temperature burns 1250 degrees Celsius, keeps constant temperature 2 hours, Temperature fall is to 800 degrees Celsius, heat again 2 hours to 1250 degrees Celsius, keep 1 hour, Temperature fall, kiln discharge, completes biscuiting technique.
9. according to the burning making method of the Bone China switch jack panel one of claim 5 to 7 Suo Shu, it is characterized in that, described step 6) in, second time enters kiln, heat 8 hours, kiln temperature burns 1250 degrees Celsius, keeps constant temperature 1 hour, Temperature fall is to 800 degrees Celsius, be warmed to 1000 degrees Celsius again, keep half an hour, Temperature fall, kiln discharge, completes glaze firing technique.
10. according to the burning making method of the Bone China switch jack panel one of claim 5 to 7 Suo Shu, it is characterized in that, described step 7) in, third time enters kiln, and heat 8 hours, kiln temperature burns 1000 degrees Celsius, keep constant temperature 1 hour, naturally cool, finishing patterns decorative pattern coloring process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210544146.3A CN103001050B (en) | 2012-12-14 | 2012-12-14 | Novel bone-china panel switch socket and bone-china panel firing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210544146.3A CN103001050B (en) | 2012-12-14 | 2012-12-14 | Novel bone-china panel switch socket and bone-china panel firing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103001050A CN103001050A (en) | 2013-03-27 |
| CN103001050B true CN103001050B (en) | 2015-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210544146.3A Expired - Fee Related CN103001050B (en) | 2012-12-14 | 2012-12-14 | Novel bone-china panel switch socket and bone-china panel firing method |
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| Country | Link |
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| CN (1) | CN103001050B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106373803A (en) * | 2016-08-31 | 2017-02-01 | 孟玲 | Anti-microbial switch panel |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6521834B1 (en) * | 2000-08-25 | 2003-02-18 | 3M Innovative Properties Company | Fire stopping cover plate for fire stopping electrical outlets and switches |
| CN1305253A (en) * | 2001-01-31 | 2001-07-25 | 周炎强 | Switch-shocket panel for wall |
| CN201178183Y (en) * | 2008-03-26 | 2009-01-07 | 西门子（中国）有限公司 | Connected switch and/or socket panel |
| CN101740240A (en) * | 2008-11-06 | 2010-06-16 | 柯海艇 | Handmade ceramic switch panel and processing technique |
| CN201435490Y (en) * | 2009-06-30 | 2010-03-31 | 印立群 | Novel switch and socket |
| JP2011073949A (en) * | 2009-10-02 | 2011-04-14 | Narumi China Corp | Bone china article and method for producing the same |
| CN101693626B (en) * | 2009-10-09 | 2012-01-04 | 河北工业大学 | Bone china and preparation method thereof |
| CN202977213U (en) * | 2012-12-14 | 2013-06-05 | 奥维联合电气技术（北京）有限公司 | Novel switch socket with bone-china panel |
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2012
- 2012-12-14 CN CN201210544146.3A patent/CN103001050B/en not_active Expired - Fee Related
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Granted publication date: 20150318 Termination date: 20211214 |