CN102992803A - Air-added brick with slag as matrix and method for processing same - Google Patents

Air-added brick with slag as matrix and method for processing same Download PDF

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Publication number
CN102992803A
CN102992803A CN2012103207616A CN201210320761A CN102992803A CN 102992803 A CN102992803 A CN 102992803A CN 2012103207616 A CN2012103207616 A CN 2012103207616A CN 201210320761 A CN201210320761 A CN 201210320761A CN 102992803 A CN102992803 A CN 102992803A
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Prior art keywords
slag
parts
air
matrix
aerated bricks
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CN2012103207616A
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CN102992803B (en
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张爱民
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Hainan Airbond Environmental Protection Building Materials Polytron Technologies Inc
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WUHE NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS FACTORY OF BENGBU AIMIN AUTOMOBILE SERVICE CO Ltd
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Priority to CN201210320761.6A priority Critical patent/CN102992803B/en
Publication of CN102992803A publication Critical patent/CN102992803A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses an air-added brick with slag as matrix and a method for processing the same. The air-added brick is composed of the raw materials according to parts by weight: 10-15 parts of iron ore tailings, 5-10 parts of phosphorus slag, 10-20 parts of blast furnace slag, 10-15 parts of vanadium ore tailings, 5-8 parts of cement, 5-10 parts of kaolin, 14-16 parts of expanded perlite, 4-5 parts of ceramic clay, 0.03-0.05 part of aluminum powder, 5-10 parts of modified plant ash, 0.03-0.04 part of oxidated paraffin soap, 0.01-0.02 part of aluminium hydroxide, 0.01-0.02 part of water glass and 0.3-0.5 part of ultrafine polyvinyl alcohol. The air-added brick employs the slag as the matrix thereof, so that the environmental pollution is effectively reduced, the waste material is changed into things of value and the environment is protected; the energy consumption is reduced; the air-added brick is excellent in both of heat insulation and sound insulation properties and is obviously improved in contrast with the existing air-added brick; and simultaneously, the air-added brick is obviously improved in strength and freezing resistance by optimizing the materials in the formula.

Description

A kind of aerated bricks and working method thereof take slag as matrix
Technical field
The present invention relates to the building material field, specifically belong to a kind of aerated bricks and working method thereof take slag as matrix.
Background technology
Aerated bricks is the aerated bricks building block of producing by the autoclave at high temperature apparatus and process, namely adopt the brick product of other various explained hereafter that comprise steam pressure, aerated bricks is a kind of novel wall material, its unique distinction is that it is a kind of novel building walling of very light-duty heat insulating, and the relatively evening that this technology of China begins, totally fallen behind 40 years than abroad, but, the development of the aerated bricks industry of China is really very fast, and domestic aerated bricks technical matters level can reach international most advanced level now.
The aerated bricks sharpest edges economize the land resource exactly, need not waste a large amount of arable lands, and the source of its raw material very extensively, dust and sand, slag, flyash and coal gangue etc. all are the starting material of doing aerated bricks, and very superior of the performance characteristics of aerated bricks, but extraordinary working ability and heat insulation and insulated capacity are arranged, and very strong of plasticity-, extraordinary processing characteristics is arranged, and the research of aerated bricks raw material and processing technology need further to improve.
Summary of the invention
The object of the present invention is to provide a kind of aerated bricks and working method thereof take slag as matrix, the slag consumption is large, energy-conserving and environment-protective, alleviates slag and stores up the problem of environmental pollution that processing brings, and provides new raw material sources for aerated bricks simultaneously.
The present invention adopts following technical scheme to achieve these goals:
Aerated bricks take slag as matrix, the weight part of its constitutive material is: iron ore tailings 10-15, phosphorus ore slag 5-10, blast-furnace slag 10-20, alum ore deposit tailings 10-15, cement 5-8, kaolin 5-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 5-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5.
The working method of the aerated bricks take slag as matrix may further comprise the steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach the 180-200 order;
(2) stir: Xian Jiashui stirs separately, and then mix and blend also adds other surplus stocks in the raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in the stock mould, obtains the brick idiosome;
(4) rest: the brick idiosome of step (3) is put into the chamber of resting, rest chamber sealing thermal insulation 40-45 ℃, rested time 1-3 hour;
(5) cutting: the brick idiosome that step (4) is rested is put into and is processed into certain desired size on the cutting machine;
(6) steam-cured: that the green compact of above-mentioned steps (5) at 0.8-1.0Mpa vapor cure 16-19h, are namely got the aerated bricks finished product.
Modification plant ash is that plant ash is admixed the calcium lignin sulphonate agitating with dibutyl maleinate, 1-2% that is equivalent to powder weight 1-2% is even, and oven dry is ground into powder and obtains.
Beneficial effect of the present invention:
The present invention has effectively reduced environmental pollution by adopting slag as the composition of aerated bricks, turns waste into wealth, and has protected environment; Reduced energy consumption; Aerated bricks of the present invention is heat insulation all good with sound-proofing properties, and existing aerated bricks is significantly improved; Simultaneously the present invention is by the optimization of C/C composites materials, and intensity of the present invention, frost resistance are significantly improved.
Embodiment
Embodiment 1: the aerated bricks take slag as matrix, the weight part of its constitutive material is: iron ore tailings 10-12, phosphorus ore slag 8-10, blast-furnace slag 10-12, alum ore deposit tailings 10-12, cement 6-8, kaolin 8-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 9-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5.
The working method of the aerated bricks take slag as matrix may further comprise the steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach the 180-200 order;
(2) stir: Xian Jiashui stirs separately, and then mix and blend also adds other surplus stocks in the raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in the stock mould, obtains the brick idiosome;
(4) rest: the brick idiosome of step (3) is put into the chamber of resting, rest chamber sealing thermal insulation 40-45 ℃, rested time 1-3 hour;
(5) cutting: the brick idiosome that step (4) is rested is put into and is processed into certain desired size on the cutting machine;
(6) steam-cured: that the green compact of above-mentioned steps (5) at 0.8-1.0Mpa vapor cure 16-19h, are namely got the aerated bricks finished product.
Modification plant ash is plant ash to be admixed be equivalent to the even with dibutyl maleinate, 1.2% calcium lignin sulphonate agitating of powder weight 1.2%, and oven dry is ground into powder and obtains.
The performance data of processing the aerated bricks that obtains by above-described embodiment 1 is as follows: hole reaches 80%-85%, volume density 570~750kg/m 3, refractory temperature is 720 ℃, thermal conductivity is 0.11-0.16W/MK, suction lead wet slowly, absorbing water to saturated required time with volume is 6.2 times of clay brick.Ultimate compression strength is 5.1-7.2Mpa.

Claims (3)

1. the aerated bricks take slag as matrix is characterized in that the weight part of its constitutive material is: iron ore tailings 10-15, phosphorus ore slag 5-10, blast-furnace slag 10-20, alum ore deposit tailings 10-15, cement 5-8, kaolin 5-10, pearlstone 14-16, ceramic clay 4-5, aluminium powder 0.03-0.05, modification plant ash 5-10, oxidized paraffin wax soap 0.03-0.04, aluminium hydroxide 0.01-0.02, water glass 0.01-0.02 and micronized polyethylene alcohol 0.3-0.5.
2. the working method of the aerated bricks take slag as matrix as claimed in claim 1 is characterized in that may further comprise the steps:
(1) raw-material processing: starting material comprise iron ore tailings, phosphorus ore slag, blast-furnace slag, alum ore deposit tailings, cement, kaolin, pearlstone, ceramic clay and aluminium powder; Be crushed to fineness and reach the 180-200 order;
(2) stir: Xian Jiashui stirs separately, and then mix and blend also adds other surplus stocks in the raw material by weight;
(3) cast: the slurry that step (2) is stirred adds in the stock mould, obtains the brick idiosome;
(4) rest: the brick idiosome of step (3) is put into the chamber of resting, rest chamber sealing thermal insulation 40-45 ℃, rested time 1-3 hour;
(5) cutting: the brick idiosome that step (4) is rested is put into and is processed into certain desired size on the cutting machine;
(6) steam-cured: that the green compact of above-mentioned steps (5) at 0.8-1.0Mpa vapor cure 16-19h, are namely got the aerated bricks finished product.
3. the aerated bricks take slag as matrix according to claim 1, it is characterized in that: described modification plant ash is that plant ash is admixed the calcium lignin sulphonate agitating with dibutyl maleinate, 1-2% that is equivalent to powder weight 1-2% is even, oven dry is ground into powder and obtains.
CN201210320761.6A 2012-09-03 2012-09-03 Air-added brick with slag as matrix and method for processing same Expired - Fee Related CN102992803B (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103449769A (en) * 2013-07-31 2013-12-18 潘逸东 Antibacterial aerated brick
CN103449763A (en) * 2013-07-31 2013-12-18 潘逸东 Anti-crack aerated brick
CN103449764A (en) * 2013-07-31 2013-12-18 潘逸东 Heat-resistant aerated brick
CN103449771A (en) * 2013-08-05 2013-12-18 潘逸东 Waterproof aerated brick
CN103467006A (en) * 2013-08-05 2013-12-25 安徽中龙建材科技有限公司 Aerated concrete block with high thermal insulation property
CN103601443A (en) * 2013-11-04 2014-02-26 沈礼群 Slag wall brick and preparation method thereof
CN103880467A (en) * 2014-02-11 2014-06-25 马鞍山豹龙新型建材有限公司 Anti-crack aerated brick and preparation method thereof
CN103880468A (en) * 2014-02-11 2014-06-25 马鞍山豹龙新型建材有限公司 Sound-absorbing autoclaved aerated concrete block and manufacturing method thereof
CN104030615A (en) * 2014-04-30 2014-09-10 枞阳县天筑新型建筑材料有限公司 Heat-insulation heatproof concrete and preparation method thereof
CN104045272A (en) * 2014-04-30 2014-09-17 枞阳县天筑新型建筑材料有限公司 Fire-resistant high-strength concrete and preparation method
CN104556895A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Aerated concrete block with low heat conductivity coefficient and preparation method thereof
CN104591619A (en) * 2014-12-30 2015-05-06 青岛新华友建工集团股份有限公司 Iron-mine tailing aerated concrete block and preparation method thereof
CN106278028A (en) * 2016-08-10 2017-01-04 马鞍山市广立方彩砖有限公司 A kind of building non-bearing aerated bricks of the iron mine tailings that adulterates
CN107879682A (en) * 2017-11-27 2018-04-06 安徽省润乾节能建材科技股份有限公司 A kind of aerated bricks and its processing method using slag as matrix
CN109279855A (en) * 2018-12-19 2019-01-29 建德市东胜建材有限公司 A kind of composite environmental-friendly brick and preparation method thereof
CN111732402A (en) * 2020-07-16 2020-10-02 余庆县君余新型建材有限责任公司 Waterproof and fireproof aerated brick and preparation method thereof

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN1644550A (en) * 2004-12-15 2005-07-27 袁景华 Polymer aluminium silicate cement and production thereof
CN101244920A (en) * 2008-03-25 2008-08-20 东南大学 Concrete base sound absorption material for road sound screen and method of manufacturing the same
CN101538136A (en) * 2009-04-29 2009-09-23 华南理工大学 Premixing mortar with high moisture retention and production method thereof
CN101687703A (en) * 2007-07-05 2010-03-31 美国石膏公司 Lightweight cementitious compositions and building products and methods for making same
WO2011020975A2 (en) * 2009-08-21 2011-02-24 Laboratoire Central Des Ponts Et Chaussees Geopolymer cement and use thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1644550A (en) * 2004-12-15 2005-07-27 袁景华 Polymer aluminium silicate cement and production thereof
CN101687703A (en) * 2007-07-05 2010-03-31 美国石膏公司 Lightweight cementitious compositions and building products and methods for making same
CN101244920A (en) * 2008-03-25 2008-08-20 东南大学 Concrete base sound absorption material for road sound screen and method of manufacturing the same
CN101538136A (en) * 2009-04-29 2009-09-23 华南理工大学 Premixing mortar with high moisture retention and production method thereof
WO2011020975A2 (en) * 2009-08-21 2011-02-24 Laboratoire Central Des Ponts Et Chaussees Geopolymer cement and use thereof

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103449763A (en) * 2013-07-31 2013-12-18 潘逸东 Anti-crack aerated brick
CN103449764A (en) * 2013-07-31 2013-12-18 潘逸东 Heat-resistant aerated brick
CN103449769A (en) * 2013-07-31 2013-12-18 潘逸东 Antibacterial aerated brick
CN103449771A (en) * 2013-08-05 2013-12-18 潘逸东 Waterproof aerated brick
CN103467006A (en) * 2013-08-05 2013-12-25 安徽中龙建材科技有限公司 Aerated concrete block with high thermal insulation property
CN103467006B (en) * 2013-08-05 2015-12-23 安徽中龙建材科技有限公司 A kind of high heat preservation performance air-entrained concrete building block
CN103601443B (en) * 2013-11-04 2015-07-01 沈礼群 Slag wall brick and preparation method thereof
CN103601443A (en) * 2013-11-04 2014-02-26 沈礼群 Slag wall brick and preparation method thereof
CN103880468B (en) * 2014-02-11 2016-05-11 徐俊云 A kind of sound-absorbing aerated bricks and preparation method thereof
CN103880468A (en) * 2014-02-11 2014-06-25 马鞍山豹龙新型建材有限公司 Sound-absorbing autoclaved aerated concrete block and manufacturing method thereof
CN103880467B (en) * 2014-02-11 2016-03-16 合肥蓝科新材料有限公司 A kind of cracking resistance aerated bricks and preparation method thereof
CN103880467A (en) * 2014-02-11 2014-06-25 马鞍山豹龙新型建材有限公司 Anti-crack aerated brick and preparation method thereof
CN104045272A (en) * 2014-04-30 2014-09-17 枞阳县天筑新型建筑材料有限公司 Fire-resistant high-strength concrete and preparation method
CN104030615A (en) * 2014-04-30 2014-09-10 枞阳县天筑新型建筑材料有限公司 Heat-insulation heatproof concrete and preparation method thereof
CN104556895A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Aerated concrete block with low heat conductivity coefficient and preparation method thereof
CN104591619A (en) * 2014-12-30 2015-05-06 青岛新华友建工集团股份有限公司 Iron-mine tailing aerated concrete block and preparation method thereof
CN106278028A (en) * 2016-08-10 2017-01-04 马鞍山市广立方彩砖有限公司 A kind of building non-bearing aerated bricks of the iron mine tailings that adulterates
CN107879682A (en) * 2017-11-27 2018-04-06 安徽省润乾节能建材科技股份有限公司 A kind of aerated bricks and its processing method using slag as matrix
CN107879682B (en) * 2017-11-27 2020-01-31 安徽省润乾节能建材科技股份有限公司 aerated bricks with slag as matrix and processing method thereof
CN109279855A (en) * 2018-12-19 2019-01-29 建德市东胜建材有限公司 A kind of composite environmental-friendly brick and preparation method thereof
CN111732402A (en) * 2020-07-16 2020-10-02 余庆县君余新型建材有限责任公司 Waterproof and fireproof aerated brick and preparation method thereof

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Effective date of registration: 20160425

Address after: 571152 Hainan Province, Haikou town of Yongxing City Xiuying District Yongde village Mei Mei Village

Patentee after: Hainan airbond environmental protection building materials Polytron Technologies Inc.

Address before: 233300 Anhui city of Bengbu province Wuhe County South Industrial Park Road on the north side of Bengbu five

Patentee before: WUHE NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS FACTORY OF BENGBU AIMIN AUTOMOBILE SERVICE Co.,Ltd.

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