CN102989364B - Novel roller disc mold granulator - Google Patents
Novel roller disc mold granulator Download PDFInfo
- Publication number
- CN102989364B CN102989364B CN201110274944.4A CN201110274944A CN102989364B CN 102989364 B CN102989364 B CN 102989364B CN 201110274944 A CN201110274944 A CN 201110274944A CN 102989364 B CN102989364 B CN 102989364B
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- China
- Prior art keywords
- main shaft
- disc mold
- mould
- granulator
- specially
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/34—Heating or cooling presses or parts thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Glanulating (AREA)
- Crushing And Pulverization Processes (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses a novel roller disc mold granulator, and relates to the field of similar granular product manufacturing. According to the novel roller disc mold granulator, a center position inside a granulator body (3) is longitudinally provided with a main shaft (9), the top of the main shaft (9) is provided with a specially-made disc mold (5), the upper portion of the specially-made disc mold (5) is provided with a heating roller (4), a shaft of the heating roller (4) is fixed between telescopic rods of two compression hydraulic cylinders (6), the lower end of the specially-made disc mold (5) is provided with a material cutter (7), the center of the material cutter (7) is matched with the main shaft (9), the bottom of the specially-made disc mold (5) is provided with the material cutter (7) and a material outlet (8) corresponding to a mold hole (13), and the lower end of the main shaft (9) is connected with a motor (11) through a gear reduction system (10). With the novel roller disc mold granulator, particles can be pressed into columnar particles with the same density and length specification, particle density and size can be adjusted according to requirements, raw material applicability is wide, yield is high, power consumption is low, production efficiency is high, and a service life is long.
Description
Technical field
The present invention relates to similar granular product and manufacture field, particularly relate to a kind of cylinder dish die pelleter.
Background technology:
Current industrial granulator application structure has spiral squeezing type, piston punching type and roller die squash type etc.; roller die squash type granulator has ring die pelleter and Flat die cuber; wherein ring die pelleter complex structure, requirement on machining accuracy are high; main consumable accessory ring mould is when coarse fiber material is granulated; service life is short; cost and maintenance cost high, yields poorly, raw aqueous rate requires harsh, and observable index requires higher.
Compare ring die pelleter, conventional flat die granulator has the advantages such as adaptability to raw materials is wide, output is comparatively large, tonnage power consumption is low, its operation principle: on the flat die plate rotated, a pair coaxial pressure roller is housed, when flat die plate rotates, pressure roller makes System of Rotating about Fixed Axis in opposite directions by the friction of rotary flat template, and extruded by the aperture of granular material on flat die plate by flat die plate, then cut into the granular product of certain length through cutter; Its major defect: one is that production efficiency is still lower, due to the restriction by space structure, it is shorter that pressure roller and flat-die contact bus length, ting model machine is difficult to install plural pressure roller, causes the effective area of flat-die less; Two be easy to wear, the life-span is low, because pressure roller outer surface linear velocity is everywhere identical, and the linear velocity of flat die plate surface each point changes with the change of radius, the difference of speed causes the local of pressure roller and flat die plate to produce sliding friction, and then cause overall efficiency to decline, pressure roller and flat-die easy to wear, reduce service life; After simultaneously flat-die wearing and tearing when changing, even if concentrated wear also needs integral replacing, not only dismantle difficulty, and exigent technical force again when installing, cause this type to be commercially difficult to promote.
Summary of the invention:
The object of this invention is to provide a kind of cylinder dish die pelleter, particle can be pressed into the density cylindrical particle consistent with length specification by it, can regulate grain density and size as required simultaneously; adaptability to raw materials is extensive, and output is large, and power consumption is low; production efficiency is high, long service life.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: it is made up of lower water temperature room 1, feed arrangement 2, body 3, heated roller 4, special dish mould 5, compression hydraulic cylinder 6, mill blade 7, discharging opening 8, main shaft 9, gear reduction system 10, motor 11, nib 13, the upper end of feed arrangement 2 is provided with lower water temperature room 1, the lower end of feed arrangement 2 is provided with body 3, the inner hub location of body 3 is vertically arranged with main shaft 9, the top of main shaft 9 is provided with special dish mould 5, the top of special dish mould 5 is provided with heated roller 4, the axle of heated roller 4 is fixed between the expansion link of two compression hydraulic cylinders 6, the lower end of special dish mould 5 is provided with mill blade 7, the center of mill blade 7 coordinates with main shaft 9, the bottom of special dish mould 5 is provided with mill blade 7 discharging opening corresponding with nib 13 8, the lower end of main shaft 9 is connected with motor 11 by gear reduction system 10.
Described special dish mould 5 is agreed with by several fanlike die blocks 12 to form, and can freely dismantle between each fanlike die block 12, and the dish mould work area be configured to thus is large, and special dish mould 5 achieves maximization.
Described fanlike die block 12 is assembled into integral disc template, the upper surface of every block fanlike die block 12 is respectively arranged with corresponding fan-shaped wearing plate 14, after fan-shaped wearing plate 14 works certain hour wearing and tearing, fan-shaped wearing plate 14 can be changed rapidly, which decrease the cost of mould, when after long-time use, certain fanlike die block 12 be out of shape or serious wear time, it can be changed separately, achieve the miniaturization of mould, reduce the cost of equipment operating cost and spare parts consumption.
Key step of the invention process is: (a) steam regulation mouth air inflow, makes material have suitable moisture content and suitable temperature, makes the modified best results of material; (b) primer fluid pressure oil pump, according to required grain density requirement, regulate pressure roller hydraulic cylinder oil pressure to reach suitable roller pressure to heated roller 4, grain density is larger; C material is inputted lower water temperature room 1 by (); (d) boot disk mould gauge tap, main shaft 9 is with Moving plate mould 5 to circle, and drives cylinder 4 to rotate, extruding powder is to cylindrical particle, when the column extruded from nib 13 moves to mill blade 7 with dish mould 5, be cut into particle, and fall into discharging opening 8 and discharge.
Particle can be pressed into the density cylindrical particle consistent with length specification by the present invention, can regulate grain density and size as required simultaneously, and adaptability to raw materials is extensive, and output is large, and power consumption is low, and production efficiency is high, long service life.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the module diagram of special dish mould of the present invention;
Fig. 3 is A portion of the present invention enlarged drawing;
Fig. 4 is the sectional view of special dish mould of the present invention;
Fig. 5 is B portion of the present invention enlarged drawing;
Fig. 6 is roll extrusion system schematic of the present invention.
Detailed description of the invention:
With reference to Fig. 1-Fig. 6, this detailed description of the invention by the following technical solutions: it is made up of lower water temperature room 1, feed arrangement 2, body 3, heated roller 4, special dish mould 5, compression hydraulic cylinder 6, mill blade 7, discharging opening 8, main shaft 9, gear reduction system 10, motor 11, nib 13, the upper end of feed arrangement 2 is provided with lower water temperature room 1, the lower end of feed arrangement 2 is provided with body 3, the inner hub location of body 3 is vertically arranged with main shaft 9, the napex of main shaft 9 is provided with special dish mould 5, the top of special dish mould 5 is provided with heated roller 4, the axle of heated roller 4 is fixed between the expansion link of two compression hydraulic cylinders 6, the lower end of special dish mould 5 is provided with mill blade 7, the center of mill blade 7 coordinates with main shaft 9, the bottom of special dish mould 5 is provided with mill blade 7 discharging opening corresponding with nib 13 8, the lower end of main shaft 9 is connected with motor 11 by gear reduction system 10.
Described special dish mould 5 is agreed with by several fanlike die blocks 12 to form, and can freely dismantle between each fanlike die block 12, and the dish mould work area be configured to thus is large, and special dish mould 5 achieves maximization.
Described fanlike die block 12 is assembled into integral disc template, the upper surface of every block fanlike die block 12 is respectively arranged with corresponding fan-shaped wearing plate 14, after fan-shaped wearing plate 14 works certain hour wearing and tearing, fan-shaped wearing plate 14 can be changed rapidly, which decrease the cost of mould, when after long-time use, certain fanlike die block 12 be out of shape or serious wear time, it can be changed separately, achieve the miniaturization of mould, reduce the cost of equipment operating cost and spare parts consumption.
The key step that this detailed description of the invention is implemented is: (a) steam regulation mouth air inflow, makes material have suitable moisture content and suitable temperature, make the modified best results of material; (b) primer fluid pressure oil pump, according to required grain density requirement, regulate pressure roller hydraulic cylinder oil pressure to reach suitable roller pressure to heated roller 4, grain density is larger; C material is inputted lower water temperature room 1 by (); (d) boot disk mould gauge tap, main shaft 9 is with Moving plate mould 5 to circle, and drives cylinder 4 to rotate, extruding powder is to cylindrical particle, when the column extruded from nib 13 moves to mill blade 7 with dish mould 5, be cut into particle, and fall into discharging opening 8 and discharge.
Particle can be pressed into the density cylindrical particle consistent with length specification by this detailed description of the invention, can regulate grain density and size as required simultaneously, and adaptability to raw materials is extensive, and output is large, and power consumption is low, and production efficiency is high, long service life.
Claims (1)
1. a cylinder dish die pelleter, is characterized in that it reconciles room (1) by water temperature, feed arrangement (2), body (3), heated roller (4), special dish mould (5), compression hydraulic cylinder (6), mill blade (7), discharging opening (8), main shaft (9), gear reduction system (10), motor (11), nib (13) form, the upper end of feed arrangement (2) is provided with water temperature and reconciles room (1), the lower end of feed arrangement (2) is provided with body (3), the inner hub location of body (3) is vertically arranged with main shaft (9), the top of main shaft (9) is provided with special dish mould (5), the top of speciality dish mould (5) is provided with heated roller (4), the axle of heated roller (4) is fixed between the expansion link of two compression hydraulic cylinders (6), the lower end of special dish mould (5) is provided with mill blade (7), the center of mill blade (7) coordinates with main shaft (9), the bottom of special dish mould (5) is provided with mill blade (7) discharging opening (8) corresponding with nib (13), the lower end of main shaft (9) is connected with motor (11) by gear reduction system (10),
Described special dish mould (5) is agreed with by several fanlike die blocks (12) to form, described fanlike die block (12) is assembled into integral disc template, and the upper surface of every block fanlike die block (12) is respectively arranged with corresponding fan-shaped wearing plate (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110274944.4A CN102989364B (en) | 2011-09-16 | 2011-09-16 | Novel roller disc mold granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110274944.4A CN102989364B (en) | 2011-09-16 | 2011-09-16 | Novel roller disc mold granulator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102989364A CN102989364A (en) | 2013-03-27 |
| CN102989364B true CN102989364B (en) | 2015-06-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110274944.4A Active CN102989364B (en) | 2011-09-16 | 2011-09-16 | Novel roller disc mold granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102989364B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104307437B (en) * | 2014-10-20 | 2016-06-15 | 河南龙昌机械制造有限公司 | Disc granulator |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201361543Y (en) * | 2008-12-29 | 2009-12-16 | 中国铝业股份有限公司 | Roller granulating machine |
| CN201940206U (en) * | 2010-11-19 | 2011-08-24 | 河南新天地药业股份有限公司 | Granulator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07124458A (en) * | 1993-11-05 | 1995-05-16 | Mitsubishi Chem Corp | Rotary granulating device |
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2011
- 2011-09-16 CN CN201110274944.4A patent/CN102989364B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201361543Y (en) * | 2008-12-29 | 2009-12-16 | 中国铝业股份有限公司 | Roller granulating machine |
| CN201940206U (en) * | 2010-11-19 | 2011-08-24 | 河南新天地药业股份有限公司 | Granulator |
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| Publication number | Publication date |
|---|---|
| CN102989364A (en) | 2013-03-27 |
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