CN102984905A - LED sealing power supply and sealing method thereof - Google Patents

LED sealing power supply and sealing method thereof Download PDF

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Publication number
CN102984905A
CN102984905A CN2012105104898A CN201210510489A CN102984905A CN 102984905 A CN102984905 A CN 102984905A CN 2012105104898 A CN2012105104898 A CN 2012105104898A CN 201210510489 A CN201210510489 A CN 201210510489A CN 102984905 A CN102984905 A CN 102984905A
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China
Prior art keywords
power supply
shell
internal layer
groove
protective ring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2012105104898A
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Chinese (zh)
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CN102984905B (en
Inventor
顾永德
苏周
吴纯平
唐挺荣
徐兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MOSO POWER SUPPLY TECHNOLOGY Co Ltd
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MOSO POWER SUPPLY TECHNOLOGY Co Ltd
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Priority to CN201210510489.8A priority Critical patent/CN102984905B/en
Publication of CN102984905A publication Critical patent/CN102984905A/en
Application granted granted Critical
Publication of CN102984905B publication Critical patent/CN102984905B/en
Expired - Fee Related legal-status Critical Current
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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The invention discloses an LED (Light-Emitting Diode) sealing power supply, which comprises a cover board, a rubber ring, wire protection rings, wire rods, ribbons, cover board screws, a shell and an internal power supply component, wherein the shell adopts a same-bottom double-layer structure, and the double-layer structure comprises an outer layer and an inner layer isolated from the outer layer; wire protection ring necks are formed on the outer layer and the inner layer, and a groove is formed between the inner layer and the outer layer; a boss and a fixed seat are arranged in the groove; the wire protection rings penetrate through the wire rods and are tightened through the ribbons, and the wire robs are welded on a PCB (Printed Circuit Board) positioned on the inner layer; the internal power supply component is also welded on the PCB; the wire protection rings are clamped into the wire protection ring necks on the shell; the rubber ring is installed on the boss of the shell; and the cover board seals the PCB on the inner layer and the internal power supply component through the cover board screws and the fixed seat.

Description

A kind of LED sealing power supply and encapsulating method thereof
Technical field
The invention belongs to outdoor power, electrical equipment or apparatus field, it is good and prevent that electronic devices and components are subjected to the outdoor application power supply can of stress damage and the encapsulating method of this shell to relate in particular to a kind of novel waterproof and dustproof, high-low temperature resistant, antiultraviolet, thermal conductivity.
Background technology
Along with the development of science and technology, people's work and life be unable to do without electric power.More and more to outdoor application power supply, electrical equipment or equipment, in the face of expose to the sun and rain, the test of the adverse circumstances such as wind and rain thunder and lightning, acid rain, humidity, thermal shock, outdoor application power supply, electrical equipment or equipment are had higher requirement, but most of power supplys and equipment all can't satisfy the needs of environment in outdoor application, number average is non-watertight mostly, antiultraviolet not, non-refractory, the bad phenomenon such as be not durable, device was lost efficacy by thermal shock, device is subjected to the stress infringement or inefficacy, life-span be short have perplexed the development of work and society always.
Existing outdoor LED outer casing of power supply generally adopts the materials such as metal plate such as iron plate, aluminium sheet, corrosion resistant plate to be squeezed into " returning " font structure, fixes with the side cover screw again.Because the degree of protection of outdoor power requires will accomplish more than the 1P65, so existing LED outdoor power shell all adopts the mode of embedding, the embedding filler mainly contains the filling of epoxy resin solid or the silica gel software is filled.
For example, the patent No. is that 201120473129 document discloses a kind of separated outdoor LED outer casing of power supply, comprise loam cake, the lower cover, the left cap that is connected with upper and lower covers respectively and the right cap that are connected with the mutual buckle of loam cake and inlay card in the sealing ring of side cover, it can adopt and be threaded.This utility model mainly adopts the mode of connector-a screw threads for fastening to fix, and structure comparatively simply is convenient to dismounting, in use need repairing if there is problem and also be very easy to, be convenient to the maintenance of later stage product, avoid occurring the outdoor LED of allowing power supply in the prior art will cut outer casing of power supply and cause the waste sheathing material in later maintenance problem.
Further, described loam cake comprises and the hook portion of the mutual buckle of described lower cover, the connecting hole that cooperates with described left and right side cap and the radiating ribs that places upper surface.Described lower cover comprises the draw-in groove with the mutual buckle of described loam cake, the connecting hole that cooperates with described left and right side cap and the radiating ribs of two sides.Be covered with radiating ribs and under be covered with radiating ribs, this radiating ribs can well be transferred to the heat that produces in the work of power supply inner member in the air rapidly, it is bad and affect the problem of power work, the useful life of having improved simultaneously power supply to have solved outdoor LED power supply heat sinking.
Described right cap that comprise connecting hole, two the line holes that are suitable for the sealing ring inlay card that cooperate with upper and lower cover and place the sidepiece low side with the stator location, outside, described stator is provided with two positioning through hole.Described sealing ring is provided with movable opening, line hole and the draw-in groove that cooperates with side cover.Described left cap comprise the connecting hole, that cooperates with upper and lower cover that be suitable for the line hole of sealing ring inlay card, a binding post and place the sidepiece low side with the stator location, outside, described stator is provided with two positioning through hole.Be equipped with stator on left cap and the right cap, this stator is provided with positioning through hole, the position of the outdoor LED power supply of the convenient fine setting of the design of through hole.
Because the degree of protection of outdoor LED power supply requires will accomplish more than the IP65 that therefore outdoor LED power supply need to adopt the sealing means of encapsulating.And this utility model has adopted split type design, in assembling process, first the lower connecting hole of left cap and first the alignment with the connecting hole of lower cover of lower connecting hole of right cap are installed and fixed, then the internal component of power supply is mounted on the inside of outer casing of power supply, first electric wire is passed after the line hole of sealing ring, inlay card is on left cap and right cap respectively with sealing ring again, and the power supply internal component is connected with outside by electric wire.After installing like this, directly the opening above outer casing of power supply carries out encapsulating.So the embedding process of outdoor LED power supply of the present utility model, can be fully by visually observing the encapsulating situation.This encapsulating mode can improve the encapsulating speed of product, the qualification rate of product and the production efficiency of power supply on the one hand; Can substantially avoid occurring leaking on the other hand the problem of glue or encapsulating deficiency.After encapsulating is finished, again the hook portion of loam cake and the draw-in groove of lower cover are fixed mutually, the position of fine setting loam cake with the upper connecting hole of the upper connecting hole of left cap, right cap with on the connecting hole that covers align, then fastening.The structural design of this outer casing of power supply guarantees the sealed circle of inner member of power supply and the inside that good encapsulating material is enclosed in outer casing of power supply, guarantees the performance of the water proof and dust proof protection against the tide of power supply.
The shortcoming that technique scheme exists is, because the glue cost of filling with is high, and encapsulating increases the product total weight, and the product weight heaviness causes cost of transportation to increase, maintenance difficult, and encapsulating operational difficulty etc. is perplexing the development of whole exterior product.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide a kind of LED outer casing of power supply, make the electrical equipment of enclosure and components and parts not be stained with glue on the one hand, reduce simultaneously the glue amount of encapsulating, make cost, alleviate power supply total weight, be convenient to reach the purpose of power supply convenient for maintaining, and classification of waterproof can not descend, and reaches the perfect effect of IP68.
For achieving the above object, technical scheme of the present invention is: a kind of LED sealing power supply comprises cover plate (1), cushion rubber (2), protective ring (3), wire rod (4), band (5), cover plate screw (6), shell (7) and power supply internal component (8); It is characterized in that, described shell is the double-decker at the end together, described double-decker comprises skin (74) and the internal layer (75) of isolating with it, be equipped with protective ring draw-in groove (78) on described skin and the internal layer, form a groove (76) between described internal layer and the skin, in this groove, be provided with a boss (71) and holder (72), described protective ring (3) passes wire rod (4), and tighten by band, described wire rod is welded on the pcb board that is positioned at described internal layer, described power supply internal component (8) also is welded on this pcb board, described protective ring is stuck in the protective ring draw-in groove on the described shell (7), described cushion rubber (2) is installed on the boss (71) of described shell (7), and described cover plate (1) seals the pcb board in the internal layer and power supply internal component (8) by cover plate screw (6) and holder (72).
Described at shell internal layer and the groove between the skin (76) in be filled with marine glue (9).
The shell internal layer of described LED sealed electrical source current is provided with screw column (73), is used for fixedly pcb board.
Also be provided with radiator on the described pcb board, this radiator and described housing contacts make the heat of power supply, electrical equipment be taken away by shell.
A kind of encapsulating method of LED sealing power supply comprises LED sealing power supply, comprises cover plate (1), cushion rubber (2), protective ring (3), wire rod (4), band (5), cover plate screw (6), shell (7) and power supply internal component (8); It is characterized in that, described shell is the double-decker at the end together, described double-decker comprises skin and the internal layer of isolating with it, be equipped with the protective ring draw-in groove on described skin and the internal layer, form a groove between described internal layer and the skin, in this groove, be provided with a boss (71) and holder (72), described protective ring (3) passes wire rod (4), and tighten by band, described wire rod is welded on the pcb board that is positioned at described internal layer, described power supply internal component (8) also is welded on this pcb board, described protective ring is stuck in the protective ring draw-in groove (78) on the described shell (7), described cushion rubber (2) is installed on the boss (71) of described shell (7), described cover plate (1) seals the pcb board in the internal layer and power supply internal component (8) by cover plate screw (6) and holder (72), it is characterized in that, protective ring (3) is passed wire rod (4), use band (5) to tighten, and this wire rod is welded on the pcb board, the pcb board that assembles the power supply internal component is fixed on the shell (7) that is provided with screw column, protective ring is stuck in the protective ring draw-in groove of shell (7), again cushion rubber (2) is loaded on the boss of shell (7) internal layer, cover plate (1) is built, locked cover plate screw (6).
Further, after cover plate screw (6) locked, the skin of described shell and interior zone isolation were inserted marine glue in the groove between skin and internal layer.
Description of drawings
Fig. 1 is the decomposition texture schematic diagram of LED sealing power supply of the present invention;
Fig. 2 is the structural representation after the turnback of turning over of LED shown in Figure 1 sealing power supply;
Fig. 3 is the housing parts structural representation of LED sealing power supply of the present invention;
Fig. 4 is the structural representation after the housing parts of LED shown in Figure 3 sealing power supply turns over turnback;
Fig. 5 is the generalized section of LED sealing power supply of the present invention;
Fig. 6 is the structural representation after the LED sealing power supply of the present invention sealing.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
The present invention such as Fig. 1-shown in Figure 6, a kind of LED sealing power supply comprises cover plate (1), cushion rubber (2), protective ring (3), wire rod (4), band (5), cover plate screw (6), shell (7) and power supply internal component (8); Described shell is the double-decker at the end together, described double-decker comprises skin (74) and the internal layer (75) of isolating with it, be equipped with protective ring draw-in groove (78) on described skin and the internal layer, form a groove (76) between described internal layer and the skin, in this groove, be provided with a boss (71) and holder (72), described protective ring (3) passes wire rod (4), and tighten by band, described wire rod is welded on the pcb board that is positioned at described internal layer, described power supply internal component (8) also is welded on this pcb board, described protective ring is stuck in the protective ring draw-in groove on the described shell (7), described cushion rubber (2) is installed on the boss (71) of described shell (7), and described cover plate (1) seals the pcb board in the internal layer and power supply internal component (8) by cover plate screw (6) and holder (72).
Described at shell internal layer and the groove between the skin (76) in be filled with marine glue (9).
The shell internal layer of described LED sealed electrical source current is provided with screw column (73), is used for fixedly pcb board.
Also be provided with radiator on the described pcb board, this radiator and described housing contacts make the heat of power supply, electrical equipment be taken away by shell.
A kind of encapsulating method of LED sealing power supply comprises LED sealing power supply, comprises cover plate (1), cushion rubber (2), protective ring (3), wire rod (4), band (5), cover plate screw (6), shell (7) and power supply internal component (8); It is characterized in that, described shell is the double-decker at the end together, described double-decker comprises skin and the internal layer of isolating with it, be equipped with the protective ring draw-in groove on described skin and the internal layer, form a groove between described internal layer and the skin, in this groove, be provided with a boss (71) and holder (72), described protective ring (3) passes wire rod (4), and tighten by band, described wire rod is welded on the pcb board that is positioned at described internal layer, described power supply internal component (8) also is welded on this pcb board, described protective ring is stuck in the protective ring draw-in groove (78) on the described shell (7), described cushion rubber (2) is installed on the boss (71) of described shell (7), described cover plate (1) seals the pcb board in the internal layer and power supply internal component (8) by cover plate screw (6) and holder (72), it is characterized in that, protective ring (3) is passed wire rod (4), use band (5) to tighten, and this wire rod is welded on the pcb board, the pcb board that assembles the power supply internal component is fixed on the shell (7) that is provided with screw column, protective ring is stuck in the protective ring draw-in groove of shell (7), again cushion rubber (2) is loaded on the boss of shell (7) internal layer, cover plate (1) is built, locked cover plate screw (6).
Further, after cover plate screw (6) locked, the skin of described shell and interior zone isolation were inserted marine glue in the groove between skin and internal layer.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. a LED sealing power supply comprises cover plate (1), cushion rubber (2), protective ring (3), wire rod (4), band (5), cover plate screw (6), shell (7) and power supply internal component (8); It is characterized in that, described shell is the double-decker at the end together, described double-decker comprises skin and the internal layer of isolating with it, be equipped with the protective ring draw-in groove on described skin and the internal layer, form a groove between described internal layer and the skin, in this groove, be provided with a boss (71) and holder (72), described protective ring (3) passes wire rod (4), and tighten by band, described wire rod is welded on the pcb board that is positioned at described internal layer, described power supply internal component (8) also is welded on this pcb board, described protective ring is stuck in the protective ring draw-in groove on the described shell (7), described cushion rubber (2) is installed on the boss (71) of described shell (7), and described cover plate (1) seals the pcb board in the internal layer and power supply internal component (8) by cover plate screw (6) and holder (72).
2. LED according to claim 1 sealing power supply is characterized in that, described at shell internal layer and the groove between the skin in be filled with marine glue.
3. LED sealing power supply according to claim 1 is characterized in that the shell internal layer of described LED sealed electrical source current is provided with screw column (73), is used for fixedly pcb board.
4. LED sealing power supply according to claim 1 is characterized in that also be provided with radiator on the described pcb board, this radiator and described housing contacts make the heat of power supply, electrical equipment be taken away by shell.
5. the encapsulating method of LED sealing power supply, comprise LED sealing power supply as claimed in claim 1, it is characterized in that, protective ring (3) is passed wire rod (4), use band (5) to tighten, and this wire rod is welded on the pcb board, the pcb board that assembles the power supply internal component is fixed on the shell (7) that is provided with screw column, protective ring is stuck in the protective ring draw-in groove of shell (7), again cushion rubber (2) is loaded on the boss of shell (7) internal layer, cover plate (1) is built, locked cover plate screw (6).
6. LED according to claim 5 seals the encapsulating method of power supply, and further, after cover plate screw (6) locked, the skin of described shell and interior zone isolation were inserted marine glue in the groove between skin and internal layer.
CN201210510489.8A 2012-12-04 2012-12-04 A kind of LED seals power supply and encapsulating method thereof Expired - Fee Related CN102984905B (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103225928A (en) * 2013-04-03 2013-07-31 安徽问天量子科技股份有限公司 Active low-temperature water-proof radiating device and manufacturing method thereof
CN103486265A (en) * 2013-09-09 2014-01-01 苏州嘉德鲁机电科技有限公司 Combined seal structure for end face wiring
CN104869777A (en) * 2014-02-21 2015-08-26 珠海格力电器股份有限公司 Protection structure of circuit board
CN107317090A (en) * 2017-07-14 2017-11-03 广东通宇通讯股份有限公司 Antenna waterproof installs case, earth's surface antenna and antenna system
CN107358908A (en) * 2017-05-22 2017-11-17 福建祥云光电科技有限公司 A kind of P5.75 patterns LED display
CN109699135A (en) * 2019-01-22 2019-04-30 珠海格力电器股份有限公司 Electric appliance case assembly, air conditioner
CN109769364A (en) * 2019-02-22 2019-05-17 深圳源创智能照明有限公司 A kind of seal assembly and method for circuit board sealing
CN109905995A (en) * 2019-01-31 2019-06-18 苏州佳世达光电有限公司 Proof mechanism of water
CN112522924A (en) * 2019-08-27 2021-03-19 青岛海尔洗衣机有限公司 Washing machine upper cover structure and washing machine applying same
TWI789949B (en) * 2021-10-13 2023-01-11 台達電子工業股份有限公司 Waterproof structure of electronic device
US11602065B1 (en) 2021-10-13 2023-03-07 Delta Electronics, Inc. Waterproof structure of electronic device

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CN102548313A (en) * 2012-02-13 2012-07-04 惠州茂硕能源科技有限公司 Electronic equipment sealing structure, electronic power supply and encapsulation method for electronic power supply
CN203136392U (en) * 2012-12-04 2013-08-14 茂硕电源科技股份有限公司 Sealed power source for LED

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US20050037258A1 (en) * 2003-06-29 2005-02-17 Hironobu Itoh Electrochemical cell and fabrication method of the same
CN101301915A (en) * 2007-05-09 2008-11-12 天津市松正电子有限公司 Casing of electric vehicle controller
CN201064022Y (en) * 2007-06-04 2008-05-21 保音股份有限公司 Waterproof device for controller housing
CN201966550U (en) * 2011-01-20 2011-09-07 康联精密机电(深圳)有限公司 Welded potting compound junction box
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CN203136392U (en) * 2012-12-04 2013-08-14 茂硕电源科技股份有限公司 Sealed power source for LED

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103225928A (en) * 2013-04-03 2013-07-31 安徽问天量子科技股份有限公司 Active low-temperature water-proof radiating device and manufacturing method thereof
CN103486265A (en) * 2013-09-09 2014-01-01 苏州嘉德鲁机电科技有限公司 Combined seal structure for end face wiring
CN103486265B (en) * 2013-09-09 2015-09-23 苏州嘉德鲁机电科技有限公司 End face inlet wire combined sealing structure
CN104869777A (en) * 2014-02-21 2015-08-26 珠海格力电器股份有限公司 Protection structure of circuit board
CN107358908A (en) * 2017-05-22 2017-11-17 福建祥云光电科技有限公司 A kind of P5.75 patterns LED display
CN107317090A (en) * 2017-07-14 2017-11-03 广东通宇通讯股份有限公司 Antenna waterproof installs case, earth's surface antenna and antenna system
CN109699135A (en) * 2019-01-22 2019-04-30 珠海格力电器股份有限公司 Electric appliance case assembly, air conditioner
CN109905995A (en) * 2019-01-31 2019-06-18 苏州佳世达光电有限公司 Proof mechanism of water
US11202384B2 (en) 2019-01-31 2021-12-14 Qisda Corporation Waterproof mechanism
CN109769364A (en) * 2019-02-22 2019-05-17 深圳源创智能照明有限公司 A kind of seal assembly and method for circuit board sealing
CN112522924A (en) * 2019-08-27 2021-03-19 青岛海尔洗衣机有限公司 Washing machine upper cover structure and washing machine applying same
CN112522924B (en) * 2019-08-27 2024-03-22 青岛海尔洗衣机有限公司 Washing machine upper cover structure and washing machine applying same
TWI789949B (en) * 2021-10-13 2023-01-11 台達電子工業股份有限公司 Waterproof structure of electronic device
US11602065B1 (en) 2021-10-13 2023-03-07 Delta Electronics, Inc. Waterproof structure of electronic device

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