CN102983213A - Lamination preparation process of curved-surface double-glass photovoltaic module - Google Patents
Lamination preparation process of curved-surface double-glass photovoltaic module Download PDFInfo
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- CN102983213A CN102983213A CN2012104640120A CN201210464012A CN102983213A CN 102983213 A CN102983213 A CN 102983213A CN 2012104640120 A CN2012104640120 A CN 2012104640120A CN 201210464012 A CN201210464012 A CN 201210464012A CN 102983213 A CN102983213 A CN 102983213A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a lamination preparation process of a curved-surface double-glass photovoltaic module. Firstly, a layer of binding material covers face plate bent glass, a solar cell is arranged on the binding material, a layer of binding material covers the solar cell, and then rear plate bent glass covers on the binding material. After the panel bent glass is aligned to the rear plate bent glass, a vacuum rubber ring is sleeved on the periphery of the face plate bent glass and the rear plate bent glass, the solar cell and the two layers of binding materials are enabled to be in a closed space formed by the face plate bent glass, the rear plate bent glass and the vacuum rubber ring, the closed space is vacuumized then, the face plate bent glass and the rear plate bent glass compact the solar cell and the binding materials arranged between the face plate bent glass and the rear plate bent glass to prevent relative sliding, and an assembly to be packaged is obtained. The assembly to be packaged is placed into a high-pressure autoclave laminating machine to be carried out with lamination, and the vacuum rubber ring is removed and the curved-surface double-glass photovoltaic module is obtained after the lamination. The lamination preparation process of the curved-surface double-glass photovoltaic module can utilize one device to prepare photovoltaic modules with different radiuses of curvature.
Description
Technical field
The present invention relates to vacuum lamination, high-pressure laminating, photovoltaic technology field, be specifically related to the lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface.
Background technology
Two glass photovoltaic modulies, namely front panel and backboard all adopt the photovoltaic module of glass, widely apply at BIPV and solar telephone, in application, the demand of pair curved element are usually arranged, particularly when photovoltaic module is applied on the Automobile ceiling.Conventional two glass photovoltaic modulies adopt the mode of flat heating plate, vacuum lamination to make, the photovoltaic module that the method can only the production plane.Patent CN 202088628U, CN 202319200U, CN202378376U and CN 202428745U have reported the laminating machine of curved surface heating plate, but for this kind equipment, a kind of heating plate of radius of curvature can only the lamination specific curvature the curved surface photovoltaic module, and the actual curved surface photovoltaic module that uses, difference according to environment for use, radius of curvature is different, adopts same laminating machine not produce.Vacuum bag-autoclave can solve the lamination difficult problem of conventional structure and the photovoltaic module of the multi-curvature radius of two glass structures, still, owing to need to adopt the vacuum bag larger than assembly, has increased preparation cost in preparation process.Two glass assemblies are because front and rear panel all adopts glass, and glass is rigidity, there is no need to adopt the expensive manufacture craft of the conventional curved surface photovoltaic module of preparation (backboard is flexible) fully.
In sum, exploitation technology a kind of cheaply, that use an equipment to prepare two glass photovoltaic modulies of different curvature radius is very necessary.
Summary of the invention
The present invention is intended to overcome above-mentioned the deficiencies in the prior art, the lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface is provided, the present invention can utilize same the photovoltaic module that the equipment making radius of curvature is different, solves the high difficult problem of cost of manufacture of the two glass photovoltaic modulies of curved surface.
The present invention adopts following technical scheme:
The lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface of the present invention,
At first cover one deck binding material at the panel bend glass, on binding material, put again solar cell, cover one deck binding material at solar cell again, then cover the backboard bend glass; Behind the justified margin with panel bend glass and backboard bend glass, around it, put the vacuum cushion rubber, solar cell and two-layer binding material are in by panel bend glass, backboard bend glass and vacuum cushion rubber to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, panel bend glass and backboard bend glass are incited somebody to action solar cell and binding material compacting therebetween, prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into the autoclave lamination machine carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
The lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface of the present invention,
At first cover one deck binding material at the backboard bend glass, on binding material, put again solar cell, cover one deck binding material at solar cell again, then cover the panel bend glass; Behind the justified margin with panel bend glass and backboard bend glass, around it, put the vacuum cushion rubber, solar cell and two-layer binding material are in by panel bend glass, backboard bend glass and vacuum cushion rubber to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, panel bend glass and backboard bend glass are incited somebody to action solar cell and binding material compacting therebetween, prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into the autoclave lamination machine carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
For the weatherability of enhanced leaktightness effect and assembly, back veneer material adopts glass.
In order to obtain being fit to the voltage and current of application, can adopt the mode of parallel connection or series connection to weld between the solar battery sheet.
In order to make radius of curvature less than 3 meters curved surface photovoltaic module, the cell piece of rigidity can be cut into bar shaped, and the long limit of solar cell is put perpendicular to the curved surface bending direction, reduce the bending stress that battery bears.
In order to obtain higher efficient, the direction of the busbar of solar cell is parallel with the long side direction of solar cell.
For the convenience of preparation process with succinct, the vacuum pumping valve on the vacuum cushion rubber has the function of the one-way conduction outside the chamber in the double glazing chamber, perhaps vacuum valve has closing function.
In order to prevent that bubble from appearring in solar components, the autoclave lamination facility have intensification, pressure process controllable functions.
The present invention compared with prior art has the following advantages:
(1) the present invention utilizes the soft yielding characteristics of vacuum cushion rubber, vacuum cushion rubber and panel bend glass, the backboard bend glass of softness are combined, form enclosure space, such enclosure space is being subject to external and internal pressure when poor, panel bend glass and backboard bend glass are easy to occur in opposite directions compaction movement, and the vacuum cushion rubber can affect compaction movement hardly.In addition, the enclosure space that utilizes vacuum cushion rubber and panel bend glass, backboard bend glass to form can make panel bend glass, backboard bend glass, solar cell and the two-layer binding material therebetween of the assembly to be packaged that places vacuum bag be compacted fixing on the basis that keeps original mutual alignment, keep original location, contingent dislocation between each layer when having stoped subsequent handling to be carried out, prevent relative sliding between layers, realized assembly original shaping to be packaged.
(2) autoclave lamination process of the non-rigid template of employing utilizes same equipment can make the photovoltaic module of different curvature radius, has overcome a present shortcoming that laminating machine can only be made the certain radius of curvature photovoltaic module.
(3) cavity that adopts vacuum rubber sealing front and back panel glass to form, and the method by vacuumizing, gas between the layer glass is extracted, avoided occurring in the middle of the photovoltaic module in the autoclave lamination process problem of bubble, can obtain high-quality photovoltaic module.
(4) the present invention both had been applicable to the curved surface encapsulation of thin-film solar cells, was applicable to again the curved surface encapsulation of crystal solar cell, wide adaptability.
(5) for the less photovoltaic module of subsequent corrosion, the method that adopts the crystal solar cell that is nearly rigidity to cut into strip is alleviated bending stress, can be used for making the small curvature radius photovoltaic module;
(6) the present invention is with respect to vacuum bag-autoclave lamination process, owing to only adopt the vacuum rubber sealing, cost is lower.
(7) the present invention is easy and simple to handle, and equipment can be used the conventional autoclave lamination machine of making doubling glass, need not reforming equipment, and preparation cost is low, is fit to the two glass photovoltaic modulies of curved surface that a small amount of or batch production have identical or different curvature.
Description of drawings
Fig. 1 is the cross section structure schematic diagram of the two glass photovoltaic module technology of use vacuum cushion rubber of the present invention-autoclave lamination curved surface.
Among the figure: 1-panel bend glass; The 2-bonding layer material; The 3-solar cell; 4-backboard bend glass; 5-vacuum cushion rubber; The 6-vacuum pumping valve; 7-autoclave lamination machine.
Fig. 2 is the schematic perspective view of use vacuum cushion rubber of the present invention-autoclave lamination curved surface photovoltaic module technology.
The left figure of Fig. 3 is the structural representation that adopts the solar battery sheet of original size for the curved surface of radius of curvature large (greater than 3 meters), and right figure is the structural representation that the curved surface for radius of curvature less (less than 3 meters) adopts the solar battery sheet after the cutting.
Among the figure: the 8-busbar.
Embodiment
In order to understand better the present invention, the invention will be further described below in conjunction with accompanying drawing.
Embodiment 1
The lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface,
At first cover one deck binding material 2 at panel bend glass 1, on binding material 2, put again solar cell 3, cover one deck binding material 8 at solar cell 3 again, then cover backboard bend glass 4; Behind the justified margin with panel bend glass 1 and backboard bend glass 4, around it, put vacuum cushion rubber 5, solar cell 3 and two-layer binding material are in by panel bend glass 1, backboard bend glass 4 and vacuum cushion rubber 5 to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, solar cell and binding material compacting that panel bend glass 1 and backboard bend glass 4 are incited somebody to action therebetween prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into autoclave lamination machine 7 carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
The lamination preparation technology of the two glass photovoltaic modulies of a kind of curved surface,
At first cover one deck binding material 2 at backboard bend glass 4, on binding material 2, put again solar cell 3, cover one deck binding material 8 at solar cell 3 again, then cover panel bend glass 1; Behind the justified margin with panel bend glass 1 and backboard bend glass 4, around it, put vacuum cushion rubber 5, solar cell 3 and two-layer binding material are in by panel bend glass 1, backboard bend glass 4 and vacuum cushion rubber 5 to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, solar cell and binding material compacting that panel bend glass 1 and backboard bend glass 4 are incited somebody to action therebetween prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into autoclave lamination machine 7 carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
The radius of curvature of described panel bend glass 1 and backboard bend glass 4 is not less than 0.3 meter, the present invention can select different curvature radius according to actual conditions in being not less than 0.5 meter scope, usually can in being not less than 0.3 meter scope, radius of curvature be chosen as 0.5 ~ 100 meter, in the present embodiment, specifically can select 0.5,10,100 meter even larger;
Described binding material adopts EVA, PVB or ionomer, can certainly adopt its photovoltaic binding material.
When the present invention uses autoclave lamination machine 7 to carry out lamination, two-layer binding material is melted, panel bend glass 1, solar cell 3 and backboard bend glass 4 can be bonded together after the curing, form an integral body, after removing vacuum bag, just can obtain the curved surface photovoltaic module.
Claims (7)
1. the lamination preparation technology of the two glass photovoltaic modulies of curved surface is characterized in that,
At first cover one deck binding material (2) at panel bend glass (1), on binding material (2), put again solar cell (3), cover one deck binding material (8) at solar cell (3) again, then cover backboard bend glass (4); Behind the justified margin with panel bend glass (1) and backboard bend glass (4), around it, put vacuum cushion rubber (5), solar cell (3) and two-layer binding material are in by panel bend glass (1), backboard bend glass (4) and vacuum cushion rubber (5) to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, panel bend glass (1) and backboard bend glass (4) are incited somebody to action solar cell and binding material compacting therebetween, prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into autoclave lamination machine (7) carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
2. the lamination preparation technology of the two glass photovoltaic modulies of curved surface according to claim 1 is characterized in that the radius of curvature of described panel bend glass (1) and backboard bend glass (4) is not less than 0.3 meter.
3. the lamination preparation technology of the two glass photovoltaic modulies of curved surface according to claim 1 and 2 is characterized in that, solar cell (3) is welded by busbar (8) series connection or parallel connection by monolithic solar cell.
4. the lamination preparation technology of the two glass photovoltaic modulies of curved surface according to claim 3 is characterized in that, the busbar direction of the solar cell (3) that welding is finished is along the bending direction of curved element or perpendicular to the curved surface bending direction.
5. the lamination preparation technology of the two glass photovoltaic modulies of curved surface according to claim 4 is characterized in that vacuum cushion rubber (5) is flexible, and after vacuumizing, face glass (1) and back-panel glass (4) fit tightly.
6. the lamination preparation technology of the two glass photovoltaic modulies of curved surface according to claim 1 is characterized in that, with vacuum pumping valve 6, vacuumizes so that form negative pressure in the vacuum bag by vacuum pumping valve 6 on the described vacuum cushion rubber 5.
7. the lamination preparation technology of the two glass photovoltaic modulies of curved surface is characterized in that,
At first cover one deck binding material (2) at backboard bend glass (4), on binding material (2), put again solar cell (3), cover one deck binding material (8) at solar cell (3) again, then cover panel bend glass (1); Behind the justified margin with panel bend glass (1) and backboard bend glass (4), around it, put vacuum cushion rubber (5), solar cell (3) and two-layer binding material are in by panel bend glass (1), backboard bend glass (4) and vacuum cushion rubber (5) to be enclosed in the confined space that forms, again enclosure space is vacuumized, under the atmospheric effect in the external world, panel bend glass (1) and backboard bend glass (4) are incited somebody to action solar cell and binding material compacting therebetween, prevent relative sliding, obtain assembly to be packaged; Assembly to be packaged is put into autoclave lamination machine (7) carry out lamination, behind the lamination vacuum cushion rubber removed and namely obtain the two glass photovoltaic modulies of curved surface.
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| CN103337537A (en) * | 2013-06-04 | 2013-10-02 | 中山大学 | A curved-surface-BIPV-photovoltaic-assembly and a preparation technology thereof |
| CN103715298A (en) * | 2013-12-18 | 2014-04-09 | 北京汉能创昱科技有限公司 | Curved-surface solar module manufacturing method |
| CN104779322A (en) * | 2015-04-02 | 2015-07-15 | 中节能太阳能科技股份有限公司 | Packaging method of double-glazed solar cell modules |
| CN105336815A (en) * | 2015-10-26 | 2016-02-17 | 保定嘉盛光电科技股份有限公司 | Manufacturing method of photovoltaic hyperboloidal double-glass module |
| CN105451987A (en) * | 2013-04-19 | 2016-03-30 | 康宁股份有限公司 | Methods of forming laminated glass structures |
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| CN112789735A (en) * | 2018-09-26 | 2021-05-11 | 阿特拉斯科技控股有限公司 | Method for producing solar panels curved in two directions |
| CN117855342A (en) * | 2024-03-07 | 2024-04-09 | 昆山晟成光电科技有限公司 | High-yield curved surface double-glass-crystal silicon photovoltaic module laying lamination method |
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| CN103337537A (en) * | 2013-06-04 | 2013-10-02 | 中山大学 | A curved-surface-BIPV-photovoltaic-assembly and a preparation technology thereof |
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Application publication date: 20130320 |