CN105336815B - Manufacturing method of photovoltaic hyperboloidal double-glass module - Google Patents

Manufacturing method of photovoltaic hyperboloidal double-glass module Download PDF

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Publication number
CN105336815B
CN105336815B CN201510700182.8A CN201510700182A CN105336815B CN 105336815 B CN105336815 B CN 105336815B CN 201510700182 A CN201510700182 A CN 201510700182A CN 105336815 B CN105336815 B CN 105336815B
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module
component
photovoltaic
vacuum
glass
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CN105336815A (en
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赵维维
马小报
吴浩
李树旗
郭政阳
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Baoding Jiasheng Photovoltaic Technology Co Ltd
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Baoding Jiasheng Photovoltaic Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0488Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a manufacturing method of a photovoltaic hyperboloidal double-glass module. The manufacturing method specifically comprises the steps of: placing a photovoltaic adhesive layer on lower cover plate curved glass, and laying a battery string on the lower photovoltaic adhesive layer; laminating the strips to form a module rudiment; packaging the module rudiment; placing the packaged module rudiment in vacuum bag, placing a vacuum suction nozzle on an air guiding mat above the module rudiment, and sealing the module rudiment with the vacuum bag completely; connecting the vacuum suction nozzle with a vacuum pump for vacuumizing the vacuum bag to form a module semi-finished product; placing the module semi-finished product into a curing furnace for thermal forming; reducing the module semi-finished product to the normal temperature, and disassembling and scrubbing the module semi-finished product; and finally placing the module semi-finished product into an autoclave for secondary curing. Through the application of the manufacturing method, the produced hyperboloidal double-glass module can be well combined with an installation structure, the quantitative production of the hyperboloidal double-glass module is ensured, the scrapping rate of the module is reduced, the production cost of the module is decreased, and the market competitiveness of the hyperboloidal double-glass module is increased.

Description

A kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies
Technical field
The present invention relates to solar photovoltaic technology field, particularly a kind of manufacture method of solar double-glass assemblies.
Background technology
Solar electrical energy generation is a kind of new forms of energy, with environmental protection, energy-conservation, it is inexhaustible the features such as, working as previous existence Under boundary's wide resource environment in short supply, solar electrical energy generation has won the favor of more and more user with which the characteristics of intrinsic, because This solar components arises at the historic moment, and its effect is exactly that solar energy is changed into electric energy.With the continuous progress of people's environmental protection concept, Also increasingly it is subject to people's attention by the photovoltaic application system that solar components are constituted, especially this year, country went into overdrive to renovate Haze, increasingly payes attention to the development of clean energy resource, encourages the development of pure electric vehicle, curved surface solar double-glass assemblies mutually to tie with various vehicles Close, it is installed in the top of car, not only attractive in appearance but also can generate electricity.But the unstability of the unicity and production technology of curved surface solar double-glass assemblies Become restriction stumbling-block preventing the development, the quantization of demand curved surface solar double-glass assemblies produces the quantization life of especially hyperboloid solar double-glass assemblies Production. art becomes the important problem of photovoltaic industry.
But photovoltaic curved surface solar double-glass assemblies in the market are more based on plane, single-curved surface, single solar double-glass assemblies can only The size of single adjustment curved surface length, modeling structure are single, and can not combine with mounting structure completely;In addition, also receiving To the restriction of radian, it is impossible to meet the market demand to greatest extent.Photovoltaic hyperboloid solar double-glass assemblies have filled up curved surface from structure The blank of solar double-glass assemblies, meets the demand in market.
Traditional solar double-glass assemblies can only be laminated using flat board tradition laminating machine, or be entered using vacuum cushion rubber in production Row is fixed, and edge carries out bonding with high temperature gummed tape, be easily caused in evacuation process edge cell piece take out partially, vacuum cushion rubber leaks The problems such as gas, vacuum trachea are blocked during evacuation occurs, and component scrappage is high.In addition, for the double glass of photovoltaic hyperboloid For component, double curved glass and component are all that, with cambered structure, moulding is complicated, and traditional processing technology cannot meet hyperboloid The production of solar double-glass assemblies, yield rate are low, and cost is high, cannot realize mass production always, it is impossible to form competitiveness.
The content of the invention
The technical problem to be solved in the invention is to provide a kind of manufacture method suitable for hyperboloid solar double-glass assemblies, is protecting On the basis of the card component quality of production, the yield rate of component is improved, reduce the production cost of component, improve its market competitiveness.
For solving above-mentioned technical problem, the technical solution used in the present invention is as follows.
A kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies, the manufacture method specifically include following steps:
A. on lower cover bend glass place photovoltaic adhesive linkage,
B. battery strings are laid above lower floor's photovoltaic adhesive linkage;
C. piece is closed, component just shape is formed;
D. wrap up component just shape;
E. by the component for wrapping, just shape is placed in vacuum bag, and vacuum slot is placed on the inducing QI above the first shape of component It is on felt then complete with vacuum bag sealing;
F. connect vacuum slot with vacuum pump, to bag vacuum, form component semi-finished product;
G. component semi-finished product are put into into curing oven thermoforming;
H., after being down to room temperature, Wipe assembly semi-finished product are dismantled;
I. being finally putting in autoclave carries out secondary solidification.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, described in step B, the welding manner of battery strings is:By electricity Pond piece scribing, lays scribing cell piece along lower cover bend glass radian, forms battery strings using welding connection scribing cell piece, In welding process, welding sagitta is less than 1mm;Bonding fritter is placed between welding, and the corner placement corner of scribing cell piece is little Block, places adhesive strip between battery strings;Finally it is welded as a whole with busbar.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, the operating process for closing piece described in step C is:Will successively Upper strata photovoltaic adhesive linkage, upper cover plate bend glass are placed in battery strings and form component just shape;Then to component, just shape is carried out EL is tested, and until component, just shape is intact.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, step D are concretely comprised the following steps:First, at the beginning of component Shape surrounding wraps up not sticky cloth film;In component, just inducing QI gauze is wrapped up on shape surface again, and is fixed with wood grain adhesive tape;Then again in inducing QI Gauze outer layer covers inducing QI felt, and fixed with wood grain adhesive tape.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, it is when in step F to bag vacuum, cold to find time For 60~80min, vacuum is not less than 98kpa.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, in step G, the solidification process of curing oven is divided into three Stage:First stage, solidification temperature are 90 degree, are kept for 30 minutes;Second stage, solidification temperature are 100 degree, are kept for 100 minutes; Phase III, solidification temperature 120 are kept for 120 minutes;During solidification, the vacuum of component semi-finished product is not less than 98kpa.
A kind of manufacture method of above-mentioned photovoltaic hyperboloid solar double-glass assemblies, the solidification process of step I mesohigh kettle are divided into three Stage:First stage, pressure value are 0.6Mpa, and solidification temperature is 70 degree, is kept for 30 minutes;Second stage, pressure value is 0.8Mpa, solidification temperature are 90 degree, are kept for 20 minutes;Phase III, pressure value is 1Mpa, 130 degree of solidification temperature, is kept for 50 points Clock;Discharge temperature is 40 degree.
As a result of above technical scheme, the invention technological progress is as follows.
The present invention abandons vacuum cushion rubber, is increased bonding fritter, is increased inducing QI gauze using control welding sagitta, component internal With the mode of production such as inducing QI felt, the cold evacuation of vacuum bag, the secondary solidification of curing oven thermoforming, autoclave, solve cell piece it is broken, Welding bending, cell piece corner take out partially, vacuum cushion rubber gas leakage, the technical problem such as vacuum airway obstruction, make the hyperboloid pair of production Glass component can be good at combining with mounting structure, it is ensured that the quantization production of hyperboloid solar double-glass assemblies, reduce component Scrappage, reduces the production cost of component, improves the market competitiveness of hyperboloid solar double-glass assemblies.
Specific embodiment
Below in conjunction with specific embodiment, the present invention will be described in further detail.
A kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies, is applied to field of photovoltaic power generation, difficult to reduce production technology Degree, enables photovoltaic hyperboloid solar double-glass assemblies to quantify production.The manufacture method of the present invention specifically includes following steps:
A. on lower cover bend glass place photovoltaic adhesive linkage.
Lower cover bend glass is cleaned first, and dried lower cover bend glass is placed on the table;Then will Lower floor's photovoltaic adhesive linkage of well cutting is laid in cover plate bend glass.In the present invention, photovoltaic adhesive linkage can adopt PVB glued membranes.
B. battery strings are laid above lower floor's photovoltaic adhesive linkage, specifically includes following steps.
B1. select cell piece, in election process, must assure that the solid colour of cell piece, cell piece can not occur chipping, The problem of appearance such as unfilled corner.
B2. the cell piece scribing to having no problem.
B3. scribing cell piece is laid along lower cover bend glass radian, battery is formed using welding connection scribing cell piece String.During placing battery plate scribing, stress difference should be avoided the occurrence of, placing battery is avoided in the larger position of glass radian Piece, is replaced with the welding of middle connection.During welding, it is necessary to adopt manual welding, two finger forces are uniform, per root bead band handss Finger is gently promoted, it is ensured that welding sagitta is consistent, height < 1mm, and welding does not allow to offset main gate line.
B4. bonding fritter is placed between welding, the corner of scribing cell piece is placed corner fritter, placed between battery strings Adhesive strip;Finally it is welded as a whole with busbar.Each bonding fritter is placed centrally, bonding fritter and left and right welding away from From being advisable in 5 millimeters, play a part of cushioning supportive while, it is to avoid bonding fritter incorporate during by welding bending.It is viscous Narrow bars should be placed centrally, while keeping 3-5 millimeters to be advisable.
C. piece is closed, component just shape is formed.
Close piece operating process be:Upper strata photovoltaic adhesive linkage, upper cover plate bend glass are placed on into shape in battery strings successively Into the first shape of component;Then to component, just shape carries out EL tests, and until component, just shape is intact.
During piece is closed, it is ensured that the phenomenons such as immovable or fragmentation occurs in cell piece, glass combination is concordant, no Allow the scene for wrong piece occur;When EL is tested, component will gently be lifted and be put down gently, it is found that problematic cell piece will be changed in time, change After to tested, till having no problem.If it was found that component internal has debris, glass surrounding is inhaled using sucker simultaneously Rise, remove impurity removing, forbid glass is lifted impurity removing to prevent the glass other end stress from excessively concentrating, crush battery Piece.
D. wrap up component just shape.
First, check to laying the glass assembly for finishing, after confirmation does not have appearance quality, in the first shape four of component Week wraps up not sticky cloth film;In component, just inducing QI gauze is wrapped up on shape surface again, and is fixed with wood grain adhesive tape;Then again in inducing QI gauze Outer layer covers inducing QI felt, and fixed with wood grain adhesive tape.The parcel completely first shape of component, the gas for being conducive to component internal unnecessary and Moisture is fully derived.
E. by the component for wrapping, just shape is placed in vacuum bag, and vacuum slot is placed on the inducing QI above the first shape of component It is on felt then complete with vacuum bag sealing.
In the present embodiment, should be without obvious foreign body, without breakage from vacuum bag.At the beginning of parcel component, the method for shape is:By vacuum On the table, by component, just shape is placed in the middle of vacuum bag for bag tiling, it is ensured that just shape surrounding has enough positions to carry out height to component The bonding of warm sealing joint strip;On the inducing QI felt that vacuum slot is put in above component;Elevated-temperature seal adhesive tape is adhered to into vacuum bag Edge;Then the another side of vacuum bag is picked up carries out doubling, carries out bonding with sealing joint strip to vacuum bag;Bonding is complete Sealing joint strip to be extruded after finishing, it is ensured that generation of the two-layer vacuum diaphragm without gas leak phenomenon up and down.
F. connect vacuum slot with vacuum pump, and using sealing joint strip seal vacuum pump and the junction of vacuum slot;It is right Bag vacuum, cold to find time as 60~80min, vacuum is not less than 98kpa, forms component semi-finished product.
G. component semi-finished product are put into into curing oven thermoforming.
Component semi-finished product are put into into truck, progradation should avoid component from encountering truck frame and scratch vacuum bag;By group After part is put into truck, position of the observation assembly on truck sees whether can enter in stove, it is to avoid component encounters stove during charging Wall output component fragmentation;Equipment regularly will be patrolled and examined during working, must not be unattended for a long time.
Solidification process is divided into three phases:First stage, solidification temperature are 90 degree, are kept for 30 minutes;Second stage, solidification Temperature is 100 degree, is kept for 100 minutes;Phase III, solidification temperature 120 are kept for 120 minutes;Component semi-finished product during solidification Vacuum is not less than 98kpa.
H., after being down to room temperature, Wipe assembly semi-finished product are dismantled.
After the completion of solidification, truck is released, remove vacuum slot, component is carried off, lowered the temperature.Treat that assembly surface is down to Dismounting Wipe assembly is carried out after room temperature, notes firmly uniform when not sticky cloth is dismantled, in order to avoid pull the glued membrane of glass edge.
I. being finally putting in autoclave carries out secondary solidification.
Successful component will be solidified to be put in autoclave, secondary solidification is carried out, the adhesive strength of stiffener assembly prevents component Occur the quality problems such as delamination of coming unglued in use.During autoclave operation:First stage, pressure value are 0.6Mpa, Solidification temperature is 70 degree, is kept for 30 minutes;Second stage, pressure value are 0.8Mpa, and solidification temperature is 90 degree, is kept for 20 minutes; Phase III, pressure value is 1Mpa, 130 degree of solidification temperature, is kept for 50 minutes;Discharge temperature is 40 degree.
The present invention is by controlling welding sagitta, the portion for being combined between cell piece, adding between cell piece corner, battery strings Part, it is to avoid the broken possibility of cell piece, while having reached the straight effect of welding, makes component facade more attractive in appearance.Using leading Gas gauze and inducing QI felt, having reached derives the purpose of excessive gas and moisture in component, improves the vacuum of component, enhances The bonding degree of component, it is to avoid component comes unglued, the generation of delamination problems.Using carrying out cold taking out in outdoor after component machine-shaping It is empty, it is to avoid component vacuum bag gas leakage in evacuation process, while improve the vacuum strength of component, it is to avoid air bubble problem Produce, improve component production efficiency.The laminating machine replaced using curing oven so that the life of photovoltaic double curved glass solar double-glass assemblies Product is possibly realized.
The present invention instead of vacuum cushion rubber using vacuum bag, it is to avoid the limitation and non-plasticity of cushion rubber, reduce group The production cost of part, solves vacuum cushion rubber and comes off the phenomenon of vacuum reduction, it is ensured that photovoltaic hyperboloid solar double-glass assemblies go out Product rate;Replace the big curvature that vacuum cushion rubber can also adapt to component to require using vacuum bag, the double glass of hyperbolic can be further compensated for Photovoltaic module blank commercially, improves competitiveness.

Claims (6)

1. a kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies, it is characterised in that the manufacture method specifically includes following step Suddenly:
A. on lower cover bend glass place photovoltaic adhesive linkage,
B. battery strings are laid above lower floor's photovoltaic adhesive linkage;
C. piece is closed, component just shape is formed;
D. wrap up component just shape;First, in component, just shape surrounding wraps up not sticky cloth film;In component, just inducing QI yarn is wrapped up on shape surface again Cloth, and fixed with wood grain adhesive tape;Then again in inducing QI gauze outer layer covers inducing QI felt, and fixed with wood grain adhesive tape;
E. by the component for wrapping, just shape is placed in vacuum bag, and vacuum slot is placed on the inducing QI felt above the first shape of component On, then it is complete with vacuum bag sealing;
F. connect vacuum slot with vacuum pump, to bag vacuum, form component semi-finished product;
G. component semi-finished product are put into into curing oven thermoforming;
H., after being down to room temperature, Wipe assembly semi-finished product are dismantled;
I. being finally putting in autoclave carries out secondary solidification.
2. a kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies according to claim 1, it is characterised in that step B institute The welding manner for stating battery strings is:By cell piece scribing, scribing cell piece is laid along lower cover bend glass radian, using welding Connection scribing cell piece forms battery strings, and in welding process, welding sagitta is less than 1mm;Bonding fritter is placed between welding, is drawn Corner fritter is placed in the corner of piece cell piece, places adhesive strip between battery strings;Finally it is welded as a whole with busbar.
3. a kind of manufacture method of photovoltaic hyperboloid solar double-glass assemblies according to claim 1, it is characterised in that step C institute State close piece operating process be:Successively upper strata photovoltaic adhesive linkage, upper cover plate bend glass are placed in battery strings and form component First shape;Then to component, just shape carries out EL tests, and until component, just shape is intact.
4. the manufacture method of a kind of photovoltaic hyperboloid solar double-glass assemblies according to claim 1, it is characterised in that in step F During to bag vacuum, cold to find time as 60 ~ 80min, vacuum is not less than 98 kpa.
5. the manufacture method of a kind of photovoltaic hyperboloid solar double-glass assemblies according to claim 1, it is characterised in that in step G The solidification process of curing oven is divided into three phases:First stage, solidification temperature are 90 degree, are kept for 30 minutes;Second stage, solidification Temperature is 100 degree, is kept for 100 minutes;Phase III, solidification temperature 120 are kept for 120 minutes;Component semi-finished product during solidification Vacuum is not less than 98 kpa.
6. the manufacture method of a kind of photovoltaic hyperboloid solar double-glass assemblies according to claim 1, it is characterised in that in step I The solidification process of autoclave is divided into three phases:First stage, pressure value are 0.6Mpa, and solidification temperature is 70 degree, is kept for 30 points Clock;Second stage, pressure value are 0.8Mpa, and solidification temperature is 90 degree, is kept for 20 minutes;Phase III, pressure value are 1Mpa, Gu Change 130 degree of temperature, kept for 50 minutes;Discharge temperature is 40 degree.
CN201510700182.8A 2015-10-26 2015-10-26 Manufacturing method of photovoltaic hyperboloidal double-glass module Active CN105336815B (en)

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CN111883620B (en) * 2020-08-12 2022-06-21 夏能科技(北京)有限公司 Preparation method of curved-surface solar module
CN114371125A (en) * 2022-01-27 2022-04-19 江苏铁锚玻璃股份有限公司 Method for testing TPU bonding strength
CN114497284A (en) * 2022-02-11 2022-05-13 深圳嘉盛赋能科技有限公司 Photovoltaic module automation line

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EP1564816A1 (en) * 2004-02-16 2005-08-17 Curvet SPA Curved photovoltaic module and its production method
CN102779876A (en) * 2012-08-01 2012-11-14 保定嘉盛光电科技有限公司 Full-glass assembly and manufacture method thereof
CN102983213A (en) * 2012-11-16 2013-03-20 中电电气(南京)光伏有限公司 Lamination preparation process of curved-surface double-glass photovoltaic module
CN102991090A (en) * 2012-11-16 2013-03-27 中电电气(南京)光伏有限公司 Method for manufacturing curved photovoltaic component in laminating manner by utilizing high-pressure kettle

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Publication number Priority date Publication date Assignee Title
EP1564816A1 (en) * 2004-02-16 2005-08-17 Curvet SPA Curved photovoltaic module and its production method
CN102779876A (en) * 2012-08-01 2012-11-14 保定嘉盛光电科技有限公司 Full-glass assembly and manufacture method thereof
CN102983213A (en) * 2012-11-16 2013-03-20 中电电气(南京)光伏有限公司 Lamination preparation process of curved-surface double-glass photovoltaic module
CN102991090A (en) * 2012-11-16 2013-03-27 中电电气(南京)光伏有限公司 Method for manufacturing curved photovoltaic component in laminating manner by utilizing high-pressure kettle

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