CN102980764B - Automatic testing system and testing method of harmonic drive mechanism in space environment - Google Patents
Automatic testing system and testing method of harmonic drive mechanism in space environment Download PDFInfo
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Abstract
本发明设计一种空间环境下谐波传动机构自动测试系统与测试方法,所述系统包括控制端(100)和执行端(200),其中所述控制端(100)包括:指令输入单元(110)、决策单元(120)、第一通信单元(130)、数据处理单元(140)和状态监视单元(150);所述执行端(200)包括:条件判断单元(210)、执行单元(220)、数据采集单元(230)和第二通信单元(240);所述决策单元(120)包括:运行判断单元(121)、信息提示单元(122)、环境处理单元(123)、工况处理单元(124)、温度处理单元(125)、转速处理单元(126)和力矩处理单元(127)。本发明不但大大提高了测试系统的自动化程度和工作效率,同时最大程度的减少人为操作,降低了引入人为误差的风险。
The present invention designs an automatic testing system and testing method for a harmonic drive mechanism in a space environment, the system includes a control terminal (100) and an execution terminal (200), wherein the control terminal (100) includes: an instruction input unit (110) ), a decision-making unit (120), a first communication unit (130), a data processing unit (140) and a state monitoring unit (150); the execution terminal (200) includes: a condition judgment unit (210), an execution unit (220 ), a data collection unit (230) and a second communication unit (240); the decision-making unit (120) includes: an operation judgment unit (121), an information prompt unit (122), an environment processing unit (123), a working condition processing unit (124), temperature processing unit (125), rotational speed processing unit (126) and torque processing unit (127). The invention not only greatly improves the degree of automation and work efficiency of the test system, but also minimizes human operations and reduces the risk of introducing human errors.
Description
技术领域 technical field
本发明属于航天器传动机构测试领域,具体涉及一种用于空间环境条件下的谐波传动机构自动测试系统及测试方法。 The invention belongs to the field of spacecraft transmission mechanism testing, and in particular relates to an automatic testing system and testing method for a harmonic transmission mechanism under space environment conditions.
背景技术 Background technique
二十世纪,美国学者C.Walton.Musser发明了谐波传动结构,由于其具有结构简单、体积小、重量轻、承载能力高等优秀大的机械性能,谐波传动机构广泛应用于空间技术、能源、机床等各个领域。 In the 20th century, American scholar C.Walton.Musser invented the harmonic drive structure. Because of its simple structure, small size, light weight, and high load-bearing capacity, the harmonic drive mechanism is widely used in space technology, energy , machine tools and other fields.
航天器所用的谐波传动机构与传统传动机构存在巨大差异。首先:传动机构工作环境不同。航天器用谐波传动机构工作在一个真空冷黑环境,环境压力在10-5Pa~10-7Pa之间,无光照,温度在-100℃~-270℃之间。太空恶劣的环境会导致航天器构件中的产品材料和结构发生变化,如材料蒸发、分解、升华等。其次:谐波传动效率要求高。航天器所能搭载的有效载荷重量有限,因此必须最大程度的减轻外围辅助系统的总重量才能使航天器搭载足够的仪器设备,完成预定的任务。对于动力系统来讲,这就要求传动机构有很高的传动效率,保证动力的利用率达到最高。因此,为了尽早暴露传动机构中潜在的材料和制造质量缺陷,消除早期失效,验证其传动效率,提高产品可靠性,需在地面进行真空热环境下的模拟试验,检验产品质量,进行材料筛选,提供给航天器设计参考。 Harmonic drives used in spacecraft are vastly different from conventional drives. First of all: the working environment of the transmission mechanism is different. The harmonic drive mechanism used for spacecraft works in a vacuum, cold and dark environment, the ambient pressure is between 10 -5 Pa and 10 -7 Pa, there is no light, and the temperature is between -100°C and -270°C. The harsh environment of space will lead to changes in product materials and structures in spacecraft components, such as material evaporation, decomposition, sublimation, etc. Second: the harmonic transmission efficiency requirements are high. The weight of the payload that the spacecraft can carry is limited, so the total weight of the peripheral auxiliary systems must be reduced to the greatest extent so that the spacecraft can carry enough instruments and equipment to complete the scheduled tasks. For the power system, this requires the transmission mechanism to have a high transmission efficiency to ensure the highest utilization of power. Therefore, in order to expose potential material and manufacturing quality defects in the transmission mechanism as soon as possible, eliminate early failures, verify its transmission efficiency, and improve product reliability, it is necessary to conduct simulation tests in a vacuum thermal environment on the ground to check product quality and conduct material screening. Provided for spacecraft design reference.
近年来,我国航天事业迅速发展,航天器型号试验任务空前增多,诸如谐波传动机构等部组件级试验任务量剧增,由此也带来了诸如对试验操作人员熟练度和数量的需求增加,人为操作设备的失误率大幅增加等问题。这就要求航天器地面试验设备的测控系统也必须向着高自动化,高可靠性,高智能化的方向发展。在这样的需求下,需研制出一种用于空间环境条件下的谐波传动机构自动测试系统及测试方法。 In recent years, with the rapid development of my country's aerospace industry, the number of spacecraft type test tasks has increased unprecedentedly, and the number of component-level test tasks such as harmonic transmission mechanisms has increased dramatically, which has also brought about an increase in the demand for the proficiency and number of test operators , The error rate of human-operated equipment has increased significantly. This requires that the measurement and control system of the spacecraft ground test equipment must also develop in the direction of high automation, high reliability, and high intelligence. Under such demands, it is necessary to develop an automatic test system and test method for harmonic drive mechanisms under space environment conditions.
发明人在调研中发现,现有的用于空间环境条件下的谐波传动机构测试系统至少存在以下缺点:首先,自动化程度不高,人工操作繁琐,对操作人员素质要求较高,且容易引入人为误差;其次,控制精度不高,多为开环或手动控制,由此对试验结果产生的误差不易消除。 The inventor found in the investigation that the existing harmonic transmission mechanism test system used in space environment conditions has at least the following disadvantages: first, the degree of automation is not high, the manual operation is cumbersome, the requirements for the quality of the operator are high, and it is easy to introduce Human error; secondly, the control accuracy is not high, and most of them are open-loop or manual control, so the error caused by the test result is not easy to eliminate.
发明内容 Contents of the invention
本发明的目的在于重新发明和设计一种用于空间环境条件下的谐波传动机构自动测试系统及测试方法,用于测试谐波传动机构在某一工作条件下的传动效率。 The object of the present invention is to reinvent and design an automatic testing system and testing method for a harmonic transmission mechanism under space environment conditions, for testing the transmission efficiency of a harmonic transmission mechanism under a certain working condition.
本发明的技术方案如下: Technical scheme of the present invention is as follows:
一种空间环境下的谐波传动机构自动测试系统,所述系统包括控制端和执行端,其中所述控制端包括: An automatic test system for a harmonic drive mechanism in a space environment, the system includes a control terminal and an execution terminal, wherein the control terminal includes:
指令输入单元:用于自动测试系统启动和停止的指令输入,以及各试验参数设置; Command input unit: used for the command input of automatic test system start and stop, and the setting of various test parameters;
决策单元:综合分析用户指令、当前试验工况和反馈数据,决定下一步工况的操作; Decision-making unit: comprehensively analyze user instructions, current test conditions and feedback data, and determine the operation of the next working condition;
数据处理单元:用于自动测试系统运行信息和设备状态的数据过滤、计算、分类和存储功能; Data processing unit: data filtering, calculation, classification and storage functions for automatic test system operation information and equipment status;
第一通信单元:用于控制端和执行端的试验数据、控制指令的传输; The first communication unit: used for the transmission of test data and control instructions between the control terminal and the execution terminal;
和状态监视单元:用于自动测试系统运行信息和设备状态的图形化、表格化输出; And status monitoring unit: used for graphical and tabular output of automatic test system operation information and equipment status;
所述执行端包括: The execution end includes:
驱动单元,根据控制端所发出的动作指令,向执行单元的底层设备发出驱动信号; The drive unit sends a drive signal to the underlying device of the execution unit according to the action command issued by the control terminal;
执行单元,接收驱动单元发出的驱动指令,并执行试验操作; Execution unit, which receives the drive instruction from the drive unit and executes the test operation;
数据采集单元:通过传感器采集系统运行信息和设备状态信息; Data acquisition unit: collect system operation information and equipment status information through sensors;
和第二通信单元:用于控制端和执行端的试验数据、控制指令的传输。 And the second communication unit: used for the transmission of test data and control instructions between the control terminal and the execution terminal.
其中,所述的决策单元包括: Wherein, the decision-making unit includes:
运行判断单元:用于判断当前整套系统是否满足进入试验状态的条件,包括设备故障判断、报警信息等,并将判断结果传入信息提示单元; Operation judgment unit: used to judge whether the current whole system meets the conditions for entering the test state, including equipment failure judgment, alarm information, etc., and transfer the judgment results to the information prompt unit;
信息提示单元:当运行判断单元判断此时系统因设备故障、报警不能进入试验状态时,向用户发出提示信息,并等待下一步操作; Information prompt unit: when the operation judgment unit judges that the system cannot enter the test state due to equipment failure or alarm, it will send a prompt message to the user and wait for the next operation;
环境处理单元:用于当运行判断单元判断结果为可以进行试验时,开始背景空间环境模拟,空间环境参数由指令输入单元输入; Environmental processing unit: used to start background space environment simulation when the operation judgment unit judges that the test can be carried out, and the space environment parameters are input by the command input unit;
工况处理单元:用于根据指令输入单元所输入的试验循环参数,并结合当前试件的状态以及此状态的持续时间,计算出下一指令周期所要进行的试验操作; Working condition processing unit: used to calculate the test operation to be performed in the next command cycle according to the test cycle parameters input by the command input unit, combined with the current state of the specimen and the duration of this state;
温度处理单元:用于当工况处理单元处理结果为需要改变试件温度时,结合输入单元所输入的试验参数,向执行端发出设置试件温度指令; Temperature processing unit: when the processing result of the working condition processing unit is that the temperature of the test piece needs to be changed, combined with the test parameters input by the input unit, it is used to send an instruction to set the temperature of the test piece to the execution end;
转速处理单元:用于当工况处理单元处理结果为需要改变试件转速时,结合输入单元所输入的试验参数,向执行端发出调整试件转速指令; Rotational speed processing unit: used to issue an instruction to adjust the rotational speed of the specimen to the execution end in combination with the test parameters input by the input unit when the processing result of the working condition processing unit is that the rotational speed of the specimen needs to be changed;
力矩处理单元:用于当工况处理单元处理结果为需要改变试件力矩时,结合输入单元所输入的试验参数,向执行端发出调整试件加载力矩指令。 Torque processing unit: used to issue an instruction to adjust the loading torque of the specimen to the execution end in combination with the test parameters input by the input unit when the processing result of the working condition processing unit is that the specimen torque needs to be changed.
其中,所述的试验参数包括:试验环境的真空度、冷背景温度,本次试验循环的周期数、每一周期包含的工况数、每一工况的试件目标温度、目标转速、目标加载力矩、每一工况的试验持续时间、单一工况结束后的待机转速和待机力矩。 Among them, the test parameters include: the vacuum degree of the test environment, the cold background temperature, the number of cycles of this test cycle, the number of working conditions included in each cycle, the target temperature of the specimen in each working condition, the target speed, the target Loading torque, test duration of each working condition, standby speed and standby torque after the end of a single working condition.
其中,所述的反馈数据包括试件温度、试件转速和试件的加载力矩。 Wherein, the feedback data includes the temperature of the test piece, the rotating speed of the test piece and the loading moment of the test piece.
其中,所述的运行信息包括真空度、背景温度、循环水流量、试件温度、试件转速、试件加载力矩和用户操作记录。 Wherein, the operation information includes vacuum degree, background temperature, circulating water flow rate, test piece temperature, test piece rotation speed, test piece loading torque and user operation records.
其中,所述的设备状态包括设备的启/停和故障报警。 Wherein, the device status includes start/stop and fault alarm of the device.
其中,所述的底层设备包括真空泵、制冷系统、加热系统、试件驱动系统和试件力矩加载系统。 Wherein, the bottom equipment includes a vacuum pump, a refrigeration system, a heating system, a test piece drive system and a test piece moment loading system.
其中,所述的传感器包括压力传感器、温度传感器、转速传感器和力矩传感器。 Wherein, the sensors include pressure sensors, temperature sensors, rotational speed sensors and torque sensors.
其中,所述的空间环境参数包括真空度和背景环境温度。 Wherein, the space environment parameters include vacuum degree and background environment temperature.
其中,所述的试验循环参数包括本次试验循环的周期数、每一周期包含的工况数、每一工况的试件目标温度、目标转速和加载力矩、每一工况的试验持续时间和单一工况结束后的待机转速和待机力矩。 Wherein, the test cycle parameters include the number of cycles of this test cycle, the number of working conditions included in each cycle, the target temperature of the specimen in each working condition, the target rotating speed and loading torque, and the test duration of each working condition And the standby speed and standby torque after the end of a single working condition.
一种空间环境下的谐波传动机构自动测试方法,包括如下步骤: An automatic testing method for a harmonic transmission mechanism in a space environment, comprising the following steps:
1)试验启动:通过输入设备输入试验参数和试验启动指令后,本次传动机构自动测试试验开始启动; 1) Test start: After inputting test parameters and test start instructions through the input device, the transmission mechanism automatic test test starts;
2)试件控温:在空间环境达到通过指令输入单元(110)输入的试验要求后,开始对试验试件进行温度控制; 2) Temperature control of the test piece: after the space environment meets the test requirements input through the command input unit (110), start to control the temperature of the test piece;
3)达到目标温度判断:在执行了步骤2)后,开始循环的判断试验试件是否达到了当前工况目标温度; 3) Judgment of reaching the target temperature: After step 2) is executed, it starts to judge whether the test piece has reached the target temperature of the current working condition in a cycle;
4)转速调整:在试件温度达到目标温度后,开始对试验试件进行转速调整; 4) Speed adjustment: After the temperature of the test piece reaches the target temperature, start to adjust the speed of the test piece;
5)达到目标转速判断:在执行了步骤4)的试件控温后,开始循环的判断试验试件是否达到了通过指令输入单元(110)输入的当前工况目标转速; 5) Judgment of reaching the target speed: after the temperature control of the test piece in step 4) is performed, it is started to judge whether the test piece has reached the target speed of the current working condition input through the command input unit (110);
6)力矩加载:在试件温度达到目标转速后,开始对试验试件进行力矩加载; 6) Moment loading: After the temperature of the test piece reaches the target speed, start to load the test piece with moment;
7)达到目标力矩判断:在执行了步骤6)的力矩加载后,开始循环的判断试验试件是否达到了通过指令输入单元(110)输入的当前工况目标力矩; 7) Judgment of reaching the target torque: After the torque loading in step 6) is performed, it starts to judge whether the test specimen has reached the target torque of the current working condition input through the command input unit (110);
8)计时:在试验试件温度、转速、力矩都满足试验要求后,开始计时; 8) Timing: start timing after the temperature, speed and torque of the test specimen meet the test requirements;
9)偏离目标参数判断:步骤8)计时开始后,开始循环的判断试验试件在计时期间是否偏离了目标参数; 9) Deviating from the target parameter judgment: Step 8) After the timing starts, start a loop to judge whether the test piece deviates from the target parameter during the timing;
10)本次工况计时结束判断:在试验试件没有偏离目标温度的情况下,判断计时时间是否达到通过指令输入单元(110)输入的当前工况要求; 10) Judgment on the end of the timing of this working condition: when the test specimen does not deviate from the target temperature, judge whether the timing time reaches the current working condition input through the command input unit (110);
11)本次周期结束判断:本次工况计时结束后,根据指令输入单元(110)输入的当前试验参数判断本周期是否结束; 11) Judgment of the end of this cycle: After the timing of this working condition is over, judge whether the cycle is over according to the current test parameters input by the command input unit (110);
12)开始下一工况:当步骤11)本次周期结束判断结果为“未结束”时,开始本周期的下一个工况; 12) Start the next working condition: When step 11) the judgment result of the end of this cycle is "not finished", start the next working condition of this cycle;
13)本次试验结束判断:本次循环周期结束后,根据指令输入单元(110)输入的当前试验参数判断本次试验是否结束; 13) Judgment of the end of the test: after the end of the cycle, judge whether the test is over according to the current test parameters input by the command input unit (110);
14)重复本周期:当步骤13)本次试验结束判断结果为“未结束”时,重新开始刚结束的周期循环; 14) Repeat this cycle: when step 13) the judgment result of the end of this test is "not ended", restart the cycle that just ended;
15)停机:本次试验循环全部结束后,进行停机操作。 15) Shutdown: After all the test cycles are over, the shutdown operation will be performed.
其中,所述的试验参数包括:试验环境的真空度和冷背景温度、本次试验循环的周期数、每一周期包含的工况数、每一工况的试件目标温度、目标转速、目标加载力矩、每一工况的试验持续时间、单一工况结束后的待机转速和待机力矩。 Among them, the test parameters include: the vacuum degree of the test environment and the cold background temperature, the number of cycles of this test cycle, the number of working conditions included in each cycle, the target temperature of the specimen in each working condition, the target rotational speed, and the target temperature. Loading torque, test duration of each working condition, standby speed and standby torque after the end of a single working condition.
其中,所述的空间环境包括真空度和背景环境温度。 Wherein, the space environment includes vacuum degree and background environment temperature.
其中,所述的目标温度判断时可以存在试验允许范围内的误差。 Wherein, there may be an error within the allowable range of the experiment when the target temperature is judged.
其中,所述的目标转速判断时可以存在试验允许范围内的误差。 Wherein, there may be an error within the allowable range of the experiment when determining the target rotational speed.
其中,所述的目标加载力矩判断时可以存在试验允许范围内的误差。 Wherein, there may be an error within the allowable range of the experiment when judging the target loading moment.
其中,所述的偏离目标参数包括:试件温度、试件转速或者试件力矩偏离目标值。 Wherein, the deviation from the target parameter includes: the temperature of the test piece, the rotational speed of the test piece or the torque of the test piece deviates from the target value.
其中,所述的开始下一工况或重新开始本循环周期前,将试件状态设置为由指令输入单元(110)输入的单一工况结束后的待机转速和待机力矩。 Wherein, before starting the next working condition or restarting the current cycle, the state of the test piece is set to the standby speed and standby torque after the single working condition input by the command input unit (110).
其中,所述的停机操作包括:试件卸载和空间环境模拟设备停机。 Wherein, the shutting down operation includes: unloading the specimen and shutting down the space environment simulation equipment.
针对目前传动机构测试系统的缺点和不足,本发明优化了系统结构,提高了自动化水平,改善了测试精度,简化了操作流程,在节省人力的同时也最大程度地避免了由于人为因素给试验结果带来的误差,为用于空间环境下的传动机构地面试验提供了技术保障。本发明攻克了空间传动机构测试系统的关键技术难点,其自动控制系统能实现测试系统设备的一键式控制、故障诊断、逻辑保护等功能,不但提高测试系统运行的可靠性和先进性,同时也极大缓解了操作人员数量和经验不足与繁重的试验任务之间的矛盾。目前,该自动测试系统在某传动机构测试系统项目中已投入使用,运行稳定,在实现设备运行高度自动化,高可靠性的同时有效缓解了试验人员短缺的问题,并降低了设备对操作人员专业知识水平的依赖,取得了良好的使用效果。 Aiming at the shortcomings and deficiencies of the current transmission mechanism test system, the present invention optimizes the system structure, improves the automation level, improves the test accuracy, simplifies the operation process, and avoids the human factors to the greatest extent while saving manpower. The resulting errors provide a technical guarantee for the ground test of the transmission mechanism used in the space environment. The invention overcomes the key technical difficulties of the space transmission mechanism test system, and its automatic control system can realize functions such as one-button control, fault diagnosis, logic protection and other functions of the test system equipment, which not only improves the reliability and advancement of the test system operation, but also It also greatly alleviates the contradiction between the number and inexperience of the operators and the heavy test tasks. At present, the automatic test system has been put into use in a certain transmission mechanism test system project, and the operation is stable. While realizing high automation and high reliability of equipment operation, it effectively alleviates the problem of shortage of test personnel and reduces the need for equipment to operate professionally. Dependence on the level of knowledge, good use results have been achieved.
附图说明 Description of drawings
图1为本发明的用于空间环境条件下的谐波传动机构自动测试系统的结构框图。 Fig. 1 is a structural block diagram of an automatic test system for a harmonic drive mechanism under space environment conditions according to the present invention.
图2为图1中的决策理单元的结构框图。 FIG. 2 is a structural block diagram of the decision processing unit in FIG. 1 .
图3为本发明的用于空间环境条件下的谐波传动机构自动测试方法的流程图。 Fig. 3 is a flow chart of the automatic testing method for the harmonic drive mechanism under space environment conditions according to the present invention.
具体实施方式 Detailed ways
以下介绍的是作为本发明所述内容的具体实施方式,下面通过具体实施方式对本发明的所述内容作进一步的阐明。当然,描述下列具体实施方式只为示例本发明的不同方面的内容,而不应理解为限制本发明范围。 The following is a specific implementation manner of the content of the present invention, and the content of the present invention will be further clarified through the specific implementation mode below. Of course, the following specific embodiments are described only to illustrate different aspects of the present invention, and should not be construed as limiting the scope of the present invention.
参见图1和图2,图1显示了本发明的用于空间环境条件下的谐波传动机构自动测试系统的结构框图;图2示出了图1中的决策理单元的结构框图。本发明的用于空间环境条件下的谐波传动机构自动测试系统包括控制端100和执行端200,其中所述控制端端100包括:指令输入单元110、决策单元120、第一通信单元130、数据处理单元140和状态监视单元150;所述执行端200包括:条件判断单元210、执行单元220、数据采集单元230和第二通信单元240;所述决策单元120包括:运行判断单元121、信息提示单元122、环境处理单元123、工况处理单元124、温度处理单元125、转速处理单元126和力矩处理单元127。 Referring to Fig. 1 and Fig. 2, Fig. 1 shows a structural block diagram of the harmonic drive mechanism automatic test system used in space environment conditions of the present invention; Fig. 2 shows a structural block diagram of the decision-making unit in Fig. 1 . The harmonic transmission mechanism automatic test system for space environment conditions of the present invention includes a control terminal 100 and an execution terminal 200, wherein the control terminal 100 includes: an instruction input unit 110, a decision-making unit 120, a first communication unit 130, The data processing unit 140 and the state monitoring unit 150; the execution terminal 200 includes: a condition judgment unit 210, an execution unit 220, a data collection unit 230 and a second communication unit 240; the decision-making unit 120 includes: an operation judgment unit 121, information Prompt unit 122 , environment processing unit 123 , working condition processing unit 124 , temperature processing unit 125 , rotational speed processing unit 126 and torque processing unit 127 .
指令输入单元110,用于整套自动测试系统运行、停止的控制和各项试验参数(试验真空度、背景温度、试件温度、试件转速、加载力矩、试验循环参数等)的输入; The instruction input unit 110 is used for the operation and stop control of the whole set of automatic test system and the input of various test parameters (test vacuum degree, background temperature, test piece temperature, test piece speed, loading torque, test cycle parameters, etc.);
决策单元120,用于根据当前设备运行状态、背景环境状态、试件温度、试件转速、试件力矩加载情况以及指令输入单元110的用户指令输入、参数设置,计算出下一步系统所要进行的操作,是本套系统的核心单元; The decision-making unit 120 is used to calculate the next step to be performed by the system according to the current equipment operating state, background environment state, test piece temperature, test piece speed, test piece moment loading situation, and user command input and parameter settings of the command input unit 110. Operation is the core unit of this system;
第一通信单元130,与第二通信单元240就行数据交换,将控制命令发送至执行端200,并从执行端200接收设备运行数据、运行状态和试验数据; The first communication unit 130 exchanges data with the second communication unit 240, sends control commands to the execution terminal 200, and receives equipment operation data, operation status and test data from the execution terminal 200;
数据处理单元140,用于集中处理试验过程数据,并作记录。对试验数据进行收集、数字滤波、有效数据筛选,将筛选后的有效数据连同设备运行状态数据、用户操作记录一同打包存储、并发送至状态监视单元150以供人机交互; The data processing unit 140 is used for centrally processing test process data and making records. Collect test data, filter digitally, and screen valid data, package and store the screened valid data together with equipment operating status data and user operation records, and send them to the status monitoring unit 150 for human-computer interaction;
状态监视单元150,用于将数据处理单元140处理后的试验数据(试件转速、力矩加载、传动效率、试件温度等)和设备运行状态数据(背景环境真空度、背景温度、设备运行状态、设备报警信息等)图形化显示给用户。 The state monitoring unit 150 is used to process the test data processed by the data processing unit 140 (the speed of the test piece, the moment loading, the transmission efficiency, the temperature of the test piece, etc.) , device alarm information, etc.) graphically displayed to the user.
驱动单元210,根据控制端100所发出的动作指令,向执行单元220的底层设备发出驱动信号; The drive unit 210 sends a drive signal to the underlying device of the execution unit 220 according to the action instruction issued by the control terminal 100;
执行单元220,接收驱动单元210发出的驱动指令,并执行试验操作。 The executing unit 220 receives the driving instruction sent by the driving unit 210 and executes the test operation.
数据采集单元230,用于感器信息(转速、温度、力矩、真空度等),并将传感器信息发送至第二通信单元240; The data acquisition unit 230 is used for sensor information (speed, temperature, torque, vacuum degree, etc.), and sends the sensor information to the second communication unit 240;
第二通信单元240,与第一通信单元130就行数据交换,将设备运行数据、运行状态和试验数据发送至控制端100,并从控制端100接收控制命令; The second communication unit 240 exchanges data with the first communication unit 130, sends equipment operation data, operation status and test data to the control terminal 100, and receives control commands from the control terminal 100;
所述的决策单元包括: The decision-making units described include:
运行判断单元121:用于判断当前整套系统是否满足进入试验状态的条件,包括设备故障判断、报警信息等,并将判断结果传入信息提示单元122; Operation judging unit 121: used to judge whether the current whole system meets the conditions for entering the test state, including equipment failure judgment, alarm information, etc., and transfer the judgment result to the information prompt unit 122;
信息提示单元122:当运行判断单元121判断此时系统因设备故障、报警不能进入试验状态时,向用户发出提示信息,并等待下一步操作; Information prompting unit 122: when the operation judging unit 121 judges that the system cannot enter the test state due to equipment failure or alarm, it will send a prompt message to the user and wait for the next step of operation;
环境处理单元123:用于当运行判断单元121判断结果为可以进行试验时,开始背景空间环境模拟,空间环境参数(真空度、背景温度)由指令输入单元110输入; Environmental processing unit 123: used to start the background space environment simulation when the operation judgment unit 121 judges that the test can be carried out, and the space environment parameters (vacuum degree, background temperature) are input by the command input unit 110;
工况处理单元124:用于根据指令输入单元110所输入的试验循环参数,并结合当前试件的状态(试件温度、转速、力矩)以及此状态的持续时间,计算出下一指令周期所要进行的试验操作; Working condition processing unit 124: used to calculate the test cycle parameters for the next command cycle according to the test cycle parameters input by the command input unit 110, combined with the state of the current test piece (specimen temperature, speed, torque) and the duration of this state. the test operations carried out;
温度处理单元125:用于当工况处理单元124处理结果为需要改变试件温度时,结合输入单元110所输入的试验参数,向执行端200发出设置试件温度指令; Temperature processing unit 125: used to send an instruction to set the temperature of the test piece to the execution end 200 in combination with the test parameters input by the input unit 110 when the processing result of the working condition processing unit 124 is that the temperature of the test piece needs to be changed;
转速处理单元126:用于当工况处理单元124处理结果为需要改变试件转速时,结合输入单元110所输入的试验参数,向执行端200发出调整试件转速指令; Rotational speed processing unit 126: when the processing result of the working condition processing unit 124 is that the rotational speed of the specimen needs to be changed, in combination with the test parameters input by the input unit 110, send an instruction to adjust the rotational speed of the specimen to the execution end 200;
力矩处理单元127:用于当工况处理单元124处理结果为需要改变试件力矩时,结合输入单元110所输入的试验参数,向执行端200发出调整试件加载力矩指令。 Torque processing unit 127: used to issue an instruction to adjust the loading torque of the specimen to the execution end 200 in combination with the test parameters input by the input unit 110 when the processing result of the working condition processing unit 124 is that the specimen torque needs to be changed.
图3显示了本发明的用于空间环境条件下的谐波传动机构自动测试方法的流程图。具体步骤如下: Fig. 3 shows the flow chart of the automatic testing method for the harmonic drive mechanism under the space environment condition of the present invention. Specific steps are as follows:
步骤410试验启动:通过键盘、鼠标输入试验参数和试验启动指令后,本次传动机构自动测试试验开始启动; Step 410 Test start: After inputting the test parameters and the test start command through the keyboard and mouse, the automatic test test of the transmission mechanism starts to start;
试验参数和启动指令通过指令输入单元110输入,包括试验环境(真空度、冷背景温度)、本次试验循环的周期数、每一周期包含的工况数、每一工况的试件目标状态(试件温度、转速、力矩加载)、每一工况的试验持续时间、单一工况结束后的待机转速和待机力矩。在运行判断单元121无故障、报警的条件下,试验启动时,先由环境处理单元123判断当前背景环境,如果背景环境(真空度、温度)已经达到试验要求,直接进行下面的试验操作;否则,先由环境处理单元123进行空间环境模拟,再进行下面操作; The test parameters and start instructions are input through the instruction input unit 110, including the test environment (vacuum degree, cold background temperature), the number of cycles of this test cycle, the number of working conditions included in each cycle, and the target state of the test piece in each working condition (specimen temperature, rotational speed, moment loading), test duration of each working condition, standby speed and standby torque after a single working condition ends. Under the condition that the operation judging unit 121 has no failure and reports an alarm, when the test is started, the current background environment is first judged by the environmental processing unit 123. If the background environment (vacuum degree, temperature) has reached the test requirement, the following test operation is directly carried out; otherwise , the environment processing unit 123 performs space environment simulation first, and then performs the following operations;
步骤420试件控温:在空间环境达到通过指令输入单元110输入的试验要求后,开始对试验试件进行温度控制; Step 420 Temperature control of the test piece: After the space environment reaches the test requirements input through the command input unit 110, start to control the temperature of the test piece;
当如下情况发生使得当前试件温度不满足当前试验要求时,进行试件控温操作: When the following situations occur so that the current test piece temperature does not meet the current test requirements, the test piece temperature control operation is performed:
1. 有新的试验工况:由工况处理单元124处理结果为要进行下一个试验工况或重新开始本周期循环; 1. There is a new test condition: the result processed by the condition processing unit 124 is to carry out the next test condition or restart the current cycle;
2.设置了试件目标温度后试件尚未达到目标温度;由温度处理单元125进行了试件控温操作,但由工况处理单元124处理结果为试件尚未达到目标温度; 2. After setting the target temperature of the test piece, the test piece has not yet reached the target temperature; the temperature processing unit 125 has carried out the temperature control operation of the test piece, but the processing result by the working condition processing unit 124 is that the test piece has not yet reached the target temperature;
3.试件温度偏离了目标温度:试件稳定在目标温度后,在本次工况完成之前,工况处理单元124处理结果为发生了温度偏离; 3. The temperature of the test piece deviates from the target temperature: after the test piece is stabilized at the target temperature, before the completion of this working condition, the processing result of the working condition processing unit 124 is that a temperature deviation has occurred;
步骤430达到目标温度判断:在执行了步骤420试件控温后,开始循环的判断试验试件是否达到了当前工况目标温度; Step 430 Judgment of reaching the target temperature: After performing the temperature control of the test piece in step 420, start a loop to judge whether the test piece has reached the target temperature of the current working condition;
目标温度由指令输入单元110输入,工况处理单元124将当前试件温度与目标温度进行比对,直至试件温度达到通过指令输入单元110输入的本次工况目标温度; The target temperature is input by the command input unit 110, and the working condition processing unit 124 compares the current test piece temperature with the target temperature until the test piece temperature reaches the current working condition target temperature input through the command input unit 110;
步骤440转速调整:在试件温度达到目标温度后,开始对试验试件进行转速调整; Step 440 Speed adjustment: after the temperature of the test piece reaches the target temperature, start to adjust the speed of the test piece;
在试件温度达到目标温度后,由工况处理单元124计算出当前转速与目标转速的差值,并发出由转速处理单元126发出转速调整指令; After the temperature of the test piece reaches the target temperature, the working condition processing unit 124 calculates the difference between the current speed and the target speed, and sends out a speed adjustment command issued by the speed processing unit 126;
步骤450达到目标转速判断:在执行了步骤440转速调整后,开始循环的判断试验试件是否达到了通过指令输入单元110输入的当前工况目标转速; Step 450 Judgment of reaching the target rotational speed: After performing the rotational speed adjustment in step 440, start a loop to judge whether the test specimen has reached the target rotational speed of the current working condition input through the command input unit 110;
目标转速由指令输入单元110输入,工况处理单元124将当前试件转速与目标转速进行比对,直至试件转速达到通过指令输入单元110输入的本次工况目标转速; The target rotational speed is input by the command input unit 110, and the operating condition processing unit 124 compares the current rotational speed of the specimen with the target rotational speed until the rotational speed of the specimen reaches the target rotational speed of this working condition input through the command input unit 110;
步骤460力矩加载:在试件温度达到目标转速后,开始对试验试件进行力矩加载; Step 460 Moment loading: after the temperature of the specimen reaches the target rotational speed, start to perform torque loading on the test specimen;
在试件转速达到目标转速后,由工况处理单元124计算出当前力矩与目标力矩的差值,并发出由力矩处理单元127发出力矩加载指令; After the rotational speed of the specimen reaches the target rotational speed, the operating condition processing unit 124 calculates the difference between the current torque and the target torque, and issues a torque loading command issued by the torque processing unit 127;
步骤470达到目标力矩判断:在执行了步骤460力矩加载后,开始循环的判断试验试件是否达到了通过指令输入单元110输入的当前工况目标力矩; Step 470 Judgment of reaching the target torque: After the torque loading in step 460 is performed, start a loop to judge whether the test specimen has reached the target torque of the current working condition input through the command input unit 110;
目标力矩由指令输入单元110输入,工况处理单元124将当前试件力矩与目标力矩进行比对,直至试件力矩达到通过指令输入单元110输入的本次工况目标力矩; The target torque is input by the command input unit 110, and the working condition processing unit 124 compares the current test piece torque with the target torque until the test piece torque reaches the current working condition target torque input through the command input unit 110;
步骤480计时:在试验试件温度、转速、力矩都满足试验要求后,开始计时; Step 480 Timing: start timing after the temperature, rotational speed and torque of the test piece meet the test requirements;
当试件的温度、转速、力矩都达到目标值时,工况处理单元124将启动计时,计时时间为指令输入单元110输入的本次工况持续时间; When the temperature, rotational speed, and torque of the test piece all reach the target value, the working condition processing unit 124 will start timing, and the timing time is the duration of the current working condition input by the instruction input unit 110;
步骤490偏离目标参数判断:步骤480计时开始后,开始循环的判断试验试件在计时期间是否偏离了目标参数; Step 490 Deviating from the target parameter judgment: after the timing of step 480 starts, start a cycle of judging whether the test piece deviates from the target parameter during the timing period;
在计时期间,由工况处理单元124循环的判断在此期间试件的温度是否超出了试验要求的温度范围。当试件温度、转速、力矩超过了目标值,将会终止计时,并且重新开始目标参数的设置; During the timing period, the operating condition processing unit 124 loops to determine whether the temperature of the test piece exceeds the temperature range required by the test during this period. When the temperature, speed, and torque of the specimen exceed the target value, the timing will be terminated and the setting of the target parameter will be restarted;
步骤4a0本次工况计时结束判断:在试验试件没有偏离目标温度的情况下,判断计时时间是否达到通过指令输入单元110输入的当前工况要求; Step 4a0 Judging the end of the working condition timing: if the test specimen does not deviate from the target temperature, judge whether the timing time reaches the current working condition requirement input through the command input unit 110;
步骤4b0本次周期结束判断:本次工况计时结束后,根据指令输入单元110输入的当前试验参数判断本周期是否结束; Step 4b0 Judging the end of this cycle: After the timing of this working condition ends, judge whether the current cycle is over according to the current test parameters input by the command input unit 110;
本次工况计时结束后,由工况处理单元124根据指令输入单元110输入的本周期包含的工况数,以及已完成的工况数来判断本周期内是否还有尚未执行的工况; After the timing of this working condition ends, the working condition processing unit 124 judges whether there are still unexecuted working conditions in this period according to the number of working conditions included in this cycle input by the instruction input unit 110 and the number of completed working conditions;
步骤4c0 开始下一工况:当步骤4b0本次周期结束判断结果为“未结束”时,开始本周期的下一个工况; Step 4c0 Start the next working condition: When the judgment result of step 4b0 is "not finished", start the next working condition of this cycle;
当工况处理单元124判断结果为指令输入单元110输入的本周期包含的工况数大于已完成的工况数,那么本周期内还有尚未执行的工况,根据指令输入单元110输入的单一工况结束后的待机转速和待机力矩,通过转速处理单元126和力矩处理单元127将试件卸载,并由工况处理单元124开始处理下一个工况的操作,或者直接由工况处理单元124开始处理下一个工况的操作; When the working condition processing unit 124 judges that the number of working conditions included in the current period input by the instruction input unit 110 is greater than the number of completed working conditions, then there are still unexecuted working conditions in this period, according to the single input of the instruction input unit 110 The standby speed and standby torque after the working condition ends, the specimen is unloaded through the rotational speed processing unit 126 and the torque processing unit 127, and the operation of the next working condition is started by the working condition processing unit 124, or directly processed by the working condition processing unit 124 Start to process the operation of the next working condition;
步骤4d0本次试验结束判断:本次循环周期结束后,根据指令输入单元110输入的当前试验参数判断本次试验是否结束; Step 4d0 Judging the end of the test: after the end of the cycle, judge whether the test is over according to the current test parameters input by the command input unit 110;
本周期工况全部结束后,由工况处理单元124根据指令输入单元110输入的本周期循环数,以及已完成的循环数来判断本次试验内是否还需要再次执行本周期工况; After all the working conditions of this cycle are over, the working condition processing unit 124 judges whether the working conditions of this cycle need to be executed again in this test according to the cycle number of this cycle input by the instruction input unit 110 and the completed cycle number;
步骤4e0重复本周期:当4d0本次试验结束判断结果为“未结束”时,重新开始刚结束的周期循环; Step 4e0 repeats this cycle: when 4d0 the end of the test is judged as "not over", restart the cycle that just ended;
当工况处理单元124判断结果为指令输入单元110输入的周期循环数大于已完成的循环数,那么本次试验内还需重复本周期,通过转速处理单元126和力矩处理单元127将试件卸载,并由工况处理单元124开始处理下一个工况的操作; When the working condition processing unit 124 judges that the cycle number input by the instruction input unit 110 is greater than the completed cycle number, then this cycle needs to be repeated in this test, and the test piece is unloaded by the speed processing unit 126 and the torque processing unit 127 , and the working condition processing unit 124 starts to process the operation of the next working condition;
步骤4f0停机:本次试验循环全部结束后,进行停机操作。 Step 4f0 Shutdown: After all the test cycles are finished, the shutdown operation is performed.
尽管上文对本发明的具体实施方式进行了详细的描述和说明,但应该指明的是,我们可以对上述实施方式进行各种改变和修改,但这些都不脱离本发明的精神和所附的权利要求所记载的范围。 Although the specific embodiments of the present invention have been described and illustrated in detail above, it should be pointed out that we can make various changes and modifications to the above embodiments, but these do not depart from the spirit of the present invention and the appended rights. Request the range described.
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