CN102972145B - Multi-purpose agricultural harvester - Google Patents
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Abstract
本发明涉及一种新型多用途农用收割机,包括收割机的底盘、动力装置、液压系统、电气装置、驾驶操作系统,其特征在于,还包括可拆卸的小麦收割系统和可拆卸的玉米收割系统。可拆卸的小麦收割系统包括:收割小麦用的割台(1),输送小麦的倾斜输送器(2),粮箱(3),籽粒升运器(4),分离麦粒的脱粒系统(5),自前到后依次连接。可拆卸的玉米收割系统,包括玉米割台、输茎装置(3′)、玉米秸秆皮瓤分离装置(6′)、玉米储仓(5′)、玉米穗升运器(4′)。所述的多用途农用收割机在小麦成熟季节可以收获小麦,经换装部分装置后,在玉米收获季节可以收获玉米,并将玉米秸秆皮撕成细条状,将叶、瓤撕碎,分别排出及收储。
The invention relates to a novel multi-purpose agricultural harvester, which includes the chassis of the harvester, a power device, a hydraulic system, an electrical device, and a driving operating system, and is characterized in that it also includes a detachable wheat harvesting system and a detachable corn harvesting system . The detachable wheat harvesting system includes: header (1) for harvesting wheat, inclined conveyor (2) for transporting wheat, grain tank (3), grain elevator (4), threshing system for separating wheat grains (5 ), connected sequentially from front to back. A detachable corn harvesting system, comprising a corn header, a stalk transporting device (3'), a corn straw husk separating device (6'), a corn storage bin (5'), and a corn ear elevator (4'). The multipurpose agricultural harvester described above can harvest wheat during the wheat ripening season, and after installing some devices, it can harvest corn during the corn harvest season, and tear the corn stalks into thin strips, shred the leaves and pulp, and discharge them separately And storage.
Description
技术领域technical field
本发明涉及一种多用收割机及其使用方法,尤其涉及一种可以收获玉米的小麦联合收割机,属于农业机械领域。这种多用收割机经过部件的简单替换,就可以实现玉米和小麦的收割,并在收割的同时完成秸秆皮瓤分离。The invention relates to a multi-purpose harvester and a using method thereof, in particular to a wheat combine harvester capable of harvesting corn, belonging to the field of agricultural machinery. This multi-purpose harvester can realize the harvesting of corn and wheat through simple replacement of parts, and complete the separation of straw and pulp while harvesting.
背景技术Background technique
小麦和玉米是我国的两大主要粮食作物,现阶段小麦和玉米收获机械化的现状是:小麦收割机专用性强,每年只能收获一季,作业时间短,机器长期停放。而购置玉米收割机的投入大,而且也只能收获玉米一季,同样存在机器长期闲置的问题。Wheat and corn are the two major food crops in my country. The current status of wheat and corn harvesting mechanization is: wheat harvesters are highly specialized, can only harvest one season a year, have short operating hours, and the machines are parked for a long time. The investment in purchasing a corn harvester is large, and it can only harvest corn for one season. There is also the problem of long-term idleness of the machine.
CN2932967Y公开了一种兼收玉米的小麦联合收割机,它包括联合收割机的底盘、动力装置、电气装置、液压系统、驾驶操纵系统,收割小麦用的可拆卸的小麦割台、可拆卸的小麦复脱器、可拆卸的小麦升运器、可拆卸的小麦后尾架,其中:它还包括可替换小麦割台的玉米摘穗台、可替换小麦升运器的玉米升运器和玉米集穗箱,位于联合收割机的底盘后尾端可拆卸的玉米秸秆还田机;通过换装小麦、玉米收获部件,最大限度地利用小麦联合收割机,可分别实现小麦和玉米收获,达到一机两用的目的。CN2932967Y discloses a wheat combine harvester for simultaneously harvesting corn, which includes the chassis of the combine harvester, a power unit, an electrical device, a hydraulic system, a driving control system, a detachable wheat header for harvesting wheat, and a detachable wheat harvester. Detachable device, detachable wheat elevator, detachable wheat rear tailstock, among which: it also includes corn earing platform replaceable wheat header, corn elevator replaceable wheat elevator and corn setter The ear box is a detachable corn stalk returning machine located at the rear end of the chassis of the combine harvester; by replacing the wheat and corn harvesting parts, the wheat combine harvester can be used to the maximum, and the wheat and corn can be harvested separately to achieve one machine dual purpose.
专利申请89106848.1公开了一种将自走式联合收割机改装成小麦玉米多用联合收割机的方法及结构。该方法是将联合收割机的玉米割台经过改装、摘收玉米穗、不进行脱粒,增加一套玉米秸杆切碎装置,使秸杆还田。这样只更换割台就可在一台联合收割上完成小麦和玉米的机械化收割、即提高了联合收割机的有效使用时间又减少了农业对机械的投入。Patent application 89106848.1 discloses a method and structure for refitting a self-propelled combine harvester into a wheat and corn multipurpose combine harvester. In the method, the corn header of the combine harvester is refitted, corn ears are harvested without threshing, and a set of corn stalk chopping device is added to return the stalks to the field. In this way, the mechanized harvesting of wheat and corn can be completed on one combine harvester only by changing the header, which not only improves the effective use time of the combine harvester but also reduces the agricultural investment in machinery.
CN201299006公开了一种互换割台玉米收获机,属于农业机械,有自走式麦稻联合收割机,有适宜自走式麦稻联合收割机割台位置的玉米收获机的摘穗台,对应摘穗台设有玉米果穗升运器和果穗箱,升运器桥接在摘穗台与果穗箱之间,果穗箱固定在自走式麦稻联合收割机的粮箱位置,自走式麦稻联合收割机的后部连接玉米秸秆还田机。既能收获小麦、稻谷,也能收获玉米,一机多用,节省设备资源。CN201299006 discloses a corn harvester with interchangeable headers, which belongs to agricultural machinery, has a self-propelled wheat and rice combine harvester, and has a corn harvester suitable for the position of the self-propelled wheat and rice combine harvester. The ear picking platform is equipped with a corn ear elevator and an ear box. The elevator is bridged between the ear picking platform and the ear box. The ear box is fixed at the position of the grain box of the self-propelled wheat and rice combine harvester. The self-propelled wheat and rice The rear of the combine harvester is connected to the corn stalk returning machine. It can not only harvest wheat, rice, but also corn, and one machine can be used for multiple purposes, saving equipment resources.
现阶段的玉米收割机采用玉米秸秆粉碎还田的方法,将其粉碎后用作肥料,但是玉米秸秆分为秸秆外皮、瓤、叶几部分,其中瓤、叶腐烂后可以当作土地肥料,而外皮的主要成分为纤维,腐烂需要的时间较长且不能改善土壤,玉米秸秆粉碎还田后易造成土壤膨松从而降低土壤的储水能力,所以将玉米秸秆粉碎还田的方法,玉米秸秆并没有得到充分的利用。玉米秸秆可用作造纸原料,如若将玉米秸秆外皮、瓤及叶分离并做晾晒干燥处理后分类利用,玉米秸秆的利用价值将会进一步提高。The current corn harvester adopts the method of crushing corn stalks and returning them to the field, which is used as fertilizer after crushing. However, corn stalks are divided into several parts: straw skin, pulp, and leaves. Among them, the pulp and leaves can be used as land fertilizer after decay. The main component of the outer husk is fiber, which takes a long time to rot and cannot improve the soil. After the corn stalks are crushed and returned to the field, the soil is easy to swell and reduce the water storage capacity of the soil. Underused. Corn stalks can be used as raw materials for papermaking. If the husk, pulp and leaves of corn stalks are separated and dried in the sun, the utilization value of corn stalks will be further improved.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种成本低、使用范围广的可用于小麦和玉米的多用收割机。该收割机可以通过更换少量部件,实现小麦收割和玉米收割的转换,而且,在收割的同时,实现小麦的脱粒或玉米秸秆皮瓤分离。The purpose of the present invention is to aim at the deficiencies of the prior art, and provide a multipurpose harvester that can be used for wheat and corn with low cost and wide application range. The harvester can realize the conversion of wheat harvesting and corn harvesting by replacing a small number of parts, and, at the same time of harvesting, it can realize wheat threshing or corn stalk separation.
本发明的的技术方案如下:Technical scheme of the present invention is as follows:
一种多用途农用收割机,包括收割机的底盘、动力装置、液压系统、电气装置、驾驶操作系统,其特征在于,还包括可拆卸的小麦收割系统和可拆卸的玉米收割及秸秆分离系统。A multi-purpose agricultural harvester includes a harvester chassis, a power device, a hydraulic system, an electrical device, and a driving operating system, and is characterized in that it also includes a detachable wheat harvesting system and a detachable corn harvesting and straw separation system.
优选的,可拆卸的小麦收割系统,如图1所示,包括:收割小麦用的割台1,输送小麦的倾斜输送器2,粮箱3,籽粒升运器4,分离麦粒的脱粒系统5;割台1、倾斜输送器2、脱粒系统5、籽粒升运器4、粮箱3自前到后依次连接。Preferably, the detachable wheat harvesting system, as shown in Figure 1, includes: a header 1 for harvesting wheat, an inclined conveyor 2 for transporting wheat, a grain tank 3, a grain elevator 4, and a threshing system for separating wheat grains 5; header 1, inclined conveyor 2, threshing system 5, grain elevator 4, and grain tank 3 are connected sequentially from front to back.
优选的,脱粒系统5包括辊筒和筛子,收割小麦时,收割机向前行走,小麦割台将田间小麦割下后,进入倾斜输送器,再由倾斜输送器将小麦输送至脱粒系统5,通过脱粒系统5的辊筒转动与筛子的配合,完成脱粒,麦粒由筛子上的孔落下经籽粒升运器4传送至粮箱3,完成一次收割作业。Preferably, the threshing system 5 includes a roller and a sieve. When harvesting wheat, the harvester moves forward. After the wheat header cuts off the wheat in the field, it enters the inclined conveyor, and then the wheat is transported to the threshing system 5 by the inclined conveyor. Through the cooperation of the roller rotation of the threshing system 5 and the sieve, the threshing is completed, and the wheat grains fall from the holes on the sieve and are transported to the grain tank 3 through the grain elevator 4 to complete a harvesting operation.
优选的,脱粒系统5上还带有风扇8;更优选的,脱粒系统5之后还安装有复脱机9,复脱机9之后连接籽粒升运器4。Preferably, the threshing system 5 is also equipped with a fan 8; more preferably, a re-offline 9 is installed after the threshing system 5, and the re-offline 9 is connected to the grain elevator 4.
优选的,割台1上带有拨禾轮7。Preferably, there is a reel 7 on the header 1.
上述部件均为可拆卸的。The above-mentioned parts are all detachable.
优选的,可拆卸的玉米收割及秸秆分离系统,如图2和图3所示,包括下列部件:Preferably, the detachable corn harvesting and stalk separation system, as shown in Figure 2 and Figure 3, includes the following components:
玉米割台,位于车体前部,包括用于收割玉米用的玉米摘穗割台(1′)和位于玉米摘穗割台(1′)下面用于割断并收集玉米秸秆的收茎割台(2′),The corn header, located at the front of the car body, includes a corn ear harvester (1') for harvesting corn and a stem harvester located under the corn ear harvester (1') for cutting and collecting corn stalks (2'),
输茎装置(3′),用于输送玉米秸秆,前部与收茎割台(2′)连接,The stem transporting device (3') is used for transporting corn stalks, and the front part is connected with the stem harvesting platform (2'),
玉米秸秆皮瓤分离装置(6′),用于玉米秸秆的皮瓤分离,位于输茎装置(3′)之后,经输茎装置(3′)与玉米割台连接;The corn stalk husk separating device (6'), used for separating the husk and husk of the corn stalk, is located behind the stem conveying device (3'), and is connected to the corn header through the stem conveying device (3');
玉米储仓(5′),位于收割机后部,用于盛装玉米穗;玉米穗升运器(4′)连接玉米摘穗割台(1′)及玉米储仓(5′)。The corn storage bin (5') is located at the rear of the harvester and is used to hold corn ears; the corn ear elevator (4') is connected to the corn ear harvesting platform (1') and the corn storage bin (5').
所述玉米割台,如图16所示,包括摘穗割台(1′)、收茎割台(2′),摘穗割台(1′)与收茎割台(2′)由摘穗割台支架(37)及调节油缸(34)通过销轴连接,摘穗割台(1′)位于收茎割台(2′)的上方,通过调节油缸(34)可以调节摘穗割台的高度,其中摘穗割台有拨禾链(32)及摘穗辊(33),收茎割台包括输送搅龙(35)及切割器(36),切割器安装在收茎割台的最前端。如图9和图10所示,切割器与收茎割台内底面的夹角α为15°~20°之间,优先选用15°。Described corn harvesting platform, as shown in Figure 16, comprises picking ear cutting platform (1 '), harvesting stem cutting platform (2 '), picking ear harvesting platform (1 ') and harvesting stem cutting platform (2 ') by picking The ear harvesting platform support (37) and the adjusting oil cylinder (34) are connected by pin shafts, the ear harvesting platform (1') is located above the stem harvesting platform (2'), and the ear harvesting platform can be adjusted by adjusting the oil cylinder (34) height, wherein the ear harvesting platform has a reel chain (32) and an ear roller (33), and the stem harvesting platform includes a conveying auger (35) and a cutter (36), and the cutter is installed on the stem harvesting platform front end. As shown in Figure 9 and Figure 10, the included angle α between the cutter and the inner bottom surface of the harvesting head is between 15° and 20°, preferably 15°.
所述玉米输茎装置,如图15所示,包括安装在输茎装置壳体(27)内主动链轮(26)、被动链轮(20)、张紧链轮(24)、活动臂(23)及链耙总成(28),链耙总成(28)绕过主动链轮(26)、被动链轮(20)并靠张紧链轮(24)张紧,链耙总成(28)与输茎装置壳体(27)底板形成输送空间;被切割器割断的玉米秸秆在此输送空间内由链耙总成(28)的转动将秸秆输送至收割机内部。优选的,活动臂(23)安装在被动链轮(20)上;被动链轮(20)上装有下限位销(21)和上限位销(22),用于固定被动链轮(20)。链耙总成(28)又称链耙输送器,包括链条与耙杆,链条与耙杆用铆钉或螺丝连接。玉米输茎装置的下方安装有油缸支座(25),油缸支座(25)将玉米输茎装置固定在车体上。链耙总成(28)的下方安装有聚乙烯托架(29)和支架(30)。Described corn stalk losing device, as shown in Figure 15, comprises driving sprocket (26), driven sprocket (20), tensioning sprocket (24), movable arm ( 23) and the chain rake assembly (28), the chain rake assembly (28) walks around the driving sprocket (26), the driven sprocket (20) and leans on the tensioning sprocket (24) tensioning, the chain rake assembly ( 28) The conveying space is formed with the bottom plate of the stem conveying device housing (27); the corn stalks cut by the cutter are transported to the interior of the harvester by the rotation of the chain rake assembly (28) in this conveying space. Preferably, the movable arm (23) is installed on the driven sprocket (20); the driven sprocket (20) is equipped with a lower limit pin (21) and an upper limit pin (22) for fixing the driven sprocket (20). Chain rake assembly (28) claims again chain rake conveyor, comprises chain and rake bar, and chain and rake bar are connected with rivet or screw. The below of the corn stalk losing device is equipped with an oil cylinder support (25), and the oil cylinder support (25) fixes the corn stalk losing device on the car body. A polyethylene bracket (29) and a support (30) are installed below the chain rake assembly (28).
所述玉米穗升运器,如图17和图18所示,包括壳体、输送链条(41)及托板(40)。输送链条(41)及托板(40)安装在壳体内,壳体内安装有升运器主动链轮(44)及升运器被动链轮(42);输送链条绕过升运器主动链轮(44)及升运器被动链轮(42),与升运器壳体形成输送空间,托板(40)安装在输送链条(41)上。玉米穗落在托板上,随着链条的转动将玉米穗输送至玉米储仓内。如图17和图18所示。优选的,所述壳体包括上壳体(43)和下壳体(45),上壳体及下壳体通过螺栓连接该升运器用于将摘穗割台摘下的玉米穗输送至玉米储仓,为使该升运器便于安装,将其分为两段,通过法兰的螺栓连接,减轻了安装时的难度。The corn cob elevator, as shown in Figure 17 and Figure 18, includes a housing, a conveying chain (41) and a supporting plate (40). The conveyor chain (41) and the supporting plate (40) are installed in the casing, and the elevator driving sprocket (44) and the elevator passive sprocket (42) are installed in the casing; the conveyor chain bypasses the elevator driving sprocket (44) and elevator passive sprocket (42), form conveying space with elevator housing, supporting plate (40) is installed on the conveying chain (41). The ear of corn falls on the pallet, and the ear of corn is transported to the corn storage bin with the rotation of the chain. As shown in Figure 17 and Figure 18. Preferably, the housing includes an upper housing (43) and a lower housing (45), and the upper housing and the lower housing are connected by bolts to the elevator for transporting the ears of corn picked off by the ear harvesting platform to the corn In order to make the elevator easy to install, the storage bin is divided into two sections, which are connected by flange bolts, which reduces the difficulty of installation.
所述玉米秸秆皮瓤分离装置包括滚筒及筛子,筛子(e)沿轴流滚筒(d)的长度设置在轴流滚筒(d)的下方,轴流滚筒与筛子之间有间隙,该间隙形成秸秆分离空间。如图2、图3和图4所示。筛子是半圆形栅格状的框架结构,所组成的栅格状框架的孔为矩形孔,适于不规则块状瓤和小片状的叶片落下,如图9和图10所示。所述滚筒包括支撑圆盘、齿杆和钉齿,齿杆为长圆管型,固定在支撑圆盘外的圆周上,钉齿固定在齿杆上,如图5和图6所示。The corn stalk husk separation device includes a drum and a sieve. The sieve (e) is arranged below the axial flow drum (d) along the length of the axial flow drum (d). There is a gap between the axial flow drum and the sieve, and the gap forms Straw separation space. As shown in Figure 2, Figure 3 and Figure 4. The sieve is a semicircular grid-like frame structure, and the holes of the grid-like frame formed are rectangular holes, which are suitable for falling irregular lumpy crumbs and flake-like leaves, as shown in Figures 9 and 10. The drum includes a support disc, a gear bar and spikes. The gear bar is in the shape of an oblong tube and is fixed on the outer circumference of the support disc. The spikes are fixed on the gear bar, as shown in FIGS. 5 and 6 .
或者,所述滚筒包括支撑圆盘、齿杆、纹杆齿、钉齿和板齿,齿杆为长圆管型,固定在支撑圆盘外的圆周上,齿杆上固定着纹杆齿、钉齿、板齿,齿杆的一端固定纹杆齿,占齿杆长度的10~45%;齿杆的另一端固定板齿,占齿杆长度的10~45%;齿杆的中间固定钉齿,占齿杆长度的10~80%,如图8所示。或者,所述滚筒包括支撑圆盘、齿杆、纹杆齿和板齿,齿杆为长圆管型,固定在支撑圆盘外的圆周上,纹杆齿和板齿固定在齿杆上,如图7所示。Alternatively, the drum includes a supporting disc, a gear bar, a tooth bar, nail teeth, and plate teeth. Teeth, plate teeth, one end of the tooth bar is fixed with the threaded bar tooth, accounting for 10-45% of the length of the tooth bar; the other end of the tooth bar is fixed with the plate tooth, accounting for 10-45% of the length of the tooth bar; , accounting for 10 to 80% of the length of the gear rod, as shown in Figure 8. Alternatively, the drum includes a support disc, a gear bar, a tooth bar and a plate tooth, the tooth bar is an oblong tube type, and is fixed on the outer circumference of the support disc, and the bar teeth and the plate teeth are fixed on the tooth bar, such as Figure 7 shows.
所述的纹杆齿、钉齿和板齿,均可采用现有技术的形状,本领域技术人员可根据本领域的公知常识及收割机的结构、内部空间等来确定其大小、长度。The described bar teeth, nail teeth and plate teeth can all adopt the shapes of the prior art, and those skilled in the art can determine their size and length according to the common knowledge in this field and the structure and internal space of the harvester.
优选的,玉米秸秆皮瓤分离装置(6′)安装于车体上,其上方的收割机架(11)上安装有螺旋导流板,收割机架(11)上螺旋导流板(17)和筛子(e)的内表面形成与轴流滚筒(d)同心的大致圆柱筒,该圆柱筒与轴流滚筒(d)的外表面之间形成秸秆分离空间。玉米秸秆皮瓤分离装置可以安装1-3套。Preferably, the corn stalk husk separating device (6') is installed on the car body, and the harvesting frame (11) above it is equipped with a spiral deflector, and the spiral deflector (17) on the harvesting frame (11) The inner surface of the sieve (e) forms a substantially cylindrical tube concentric with the axial flow drum (d), and a straw separation space is formed between the cylindrical tube and the outer surface of the axial flow drum (d). Corn stalk husk separation device can be installed 1-3 sets.
优选的,所述玉米秸秆皮瓤分离装置(6′)的滚筒末端(所述末端是相对于秸秆进入滚筒的一侧)出料口(9′)处,还包括秸秆皮分散装置(7′),秸秆皮分散装置的进料口与所述玉米秸秆皮瓤分离装置的出料口通过螺栓相衔接。用于将细条状秸秆皮打散。如图1、图2、图3、图4和图14所示。秸秆皮分散装置后还可设有秸秆皮收集装置,用于收集秸秆皮。Preferably, at the outlet (9') of the drum end (the end is relative to the side where the stalk enters the drum) of the corn stalk husk separation device (6'), a straw husk dispersion device (7' ), the feed port of the straw husk dispersing device is connected with the discharge port of the corn stalk husk separating device through bolts. It is used to break up thin strips of straw. As shown in Figure 1, Figure 2, Figure 3, Figure 4 and Figure 14. After the straw husk dispersing device, a straw husk collecting device can also be provided for collecting the straw husks.
优选的,还设有防堵装置(8′),安装于筛子e及分配搅龙13之间的空隙之间。如图2、图3、图4和图14所示。防堵装置由清理滚筒及旋转轴(a1)组成,所述的清理滚筒由套筒(a2)及套筒上圆周分布的圆钢齿(a3)组成,清理滚筒和旋转轴通过紧定螺钉(a4)连接。Preferably, an anti-blocking device (8') is also provided, installed between the sieve e and the gap between the distribution auger 13. As shown in Figure 2, Figure 3, Figure 4 and Figure 14. The anti-blocking device is composed of a cleaning roller and a rotating shaft (a1). The cleaning roller is composed of a sleeve (a2) and round steel teeth (a3) distributed on the circumference of the sleeve. The cleaning roller and the rotating shaft pass through the set screw ( a4) Connection.
因本发明比较复杂,因此仅对主要内容进行说明,本发明未详述部分,均可采用现有技术。Because the present invention is relatively complicated, only the main content is described, and the parts not described in detail in the present invention can adopt the prior art.
多用途农用收割机的安装使用方法,多用收割机上仅安装可拆卸的小麦收割系统,割台(1)、倾斜输送器(2)、脱粒系统(5)、籽粒升运器(4)、粮箱(3)自前到后依次连接,成为小麦收割机;将小麦割台(1)换成玉米摘穗割台(1′)和收茎割台(2)′,倾斜输送器(2)换成输茎装置(3)′,摘掉脱粒系统(5)、籽粒升运器(4)、粮箱(3),加装玉米穗升运器(4)′和玉米储仓(5)′;加装秸秆皮分散装置的辊筒和筛子,加装秸秆皮分散装置(7)′及防堵装置(8)′,并将抖动筛板调至闭合状态,该设备就成为玉米收割机。The installation and use method of the multi-purpose agricultural harvester is that only the detachable wheat harvesting system is installed on the multi-purpose harvester, header (1), inclined conveyor (2), threshing system (5), grain elevator (4), grain The box (3) is connected sequentially from front to back to become a wheat harvester; the wheat harvester (1) is replaced with a corn harvester (1′) and stem harvester (2)′, and the inclined conveyor (2) is replaced Complete the stem transporting device (3)', remove the threshing system (5), the grain elevator (4), the grain tank (3), and install the corn ear elevator (4)' and the corn storage bin (5)' Install the roller and the sieve of the stalk husk dispersing device, install the stalk husk dispersing device (7) ' and the anti-blocking device (8) ' additionally, and adjust the shaking sieve plate to a closed state, and this equipment becomes a corn harvester.
多用途农用收割机的用途,用于小麦收割,多用收割机上仅安装可拆卸的小麦收割系统。割台1、倾斜输送器2、脱粒系统5、籽粒升运器4、粮箱3自前到后依次连接。收割小麦时,收割机向前行走,小麦割台将田间小麦割下后,进入倾斜输送器,再由倾斜输送器将小麦输送至脱粒系统5,通过脱粒系统5的辊筒转动与筛子的配合,完成脱粒,麦粒由筛子上的孔落下经籽粒升运器4传送至粮箱3,完成一次收割作业。The purpose of the multi-purpose agricultural harvester is used for wheat harvesting, and only the detachable wheat harvesting system is installed on the multi-purpose harvester. The header 1, the inclined conveyor 2, the threshing system 5, the grain elevator 4, and the grain tank 3 are connected sequentially from front to back. When harvesting wheat, the harvester moves forward, and the wheat header cuts off the wheat in the field, then enters the inclined conveyor, and then the inclined conveyor transports the wheat to the threshing system 5, through the cooperation of the roller rotation of the threshing system 5 and the sieve , complete the threshing, the wheat grains fall from the holes on the sieve and are transported to the grain tank 3 through the grain elevator 4 to complete a harvesting operation.
多用途农用收割机的用途,用于玉米收割,多用收割机上仅安装可拆卸的玉米收割系统。玉米割台下部的收茎割台(1′)依次连接输茎装置(3′)、玉米秸秆皮瓤分离装置(6′),用于玉米秸秆的皮瓤分离;玉米割台上部的摘穗割台(1′)依次连接玉米穗升运器(4′)和玉米储仓(5′),用于摘取和输送玉米穗。The purpose of the multi-purpose agricultural harvester is used for corn harvesting, and only the detachable corn harvesting system is installed on the multi-purpose harvester. The stem harvesting header (1′) at the lower part of the corn header is sequentially connected with the stem transporting device (3′) and the corn stalk husk separation device (6 ′), which is used for separating the husk and pulp of corn stalks; the ear picking at the upper part of the corn header The header (1') is sequentially connected with the corn ear elevator (4') and the corn storage bin (5') for picking and transporting the corn ears.
1、通过换装小麦、玉米收获部件,最大限度地利用小麦联合收割机,可分别实现小麦和玉米收获,达到一机两用的目的;使用本实用新型,用户无需投资很多,即可进行春、秋两季作业,只需将小麦收割机的部分部件进行更换即可进行玉米的收获,并且能够实现秸秆分离,经济效益和社会效益非常显著。2、所述的新型多用途农用收割机在小麦成熟季节可以收获小麦,经换装部分装置后,在玉米收获季节可以收获玉米,并将玉米秸秆皮撕成细条状,将叶、瓤撕碎,分别排出及收储。1. By replacing the wheat and corn harvesting parts, the wheat combine harvester can be used to the maximum, and the wheat and corn harvesting can be realized respectively, so as to achieve the purpose of one machine with two uses; using this utility model, the user can carry out spring harvesting without much investment. For operation in autumn and autumn, corn harvesting can be carried out only by replacing some parts of the wheat harvester, and the separation of straws can be realized. The economic and social benefits are very significant. 2. The new multi-purpose agricultural harvester described above can harvest wheat during the wheat ripening season, and after installing some devices, it can harvest corn during the corn harvest season, tear the corn stalks into thin strips, and tear up the leaves and pulp , discharge and storage respectively.
3、本发明的多用收割机不仅可以收割小麦和玉米,而且能够在收获玉米的同时还可以将玉米秸秆分为细条状的秸秆外皮、不规则块状瓤和小片状的叶片分别排出,并做晾晒干燥处理后分类利用,提高秸秆的利用价值。附图说明3. The multi-purpose harvester of the present invention can not only harvest wheat and corn, but also can divide corn stalks into strip-shaped stalk skins, irregular lumpy husks, and small-flaky leaves while harvesting corn, and discharge them separately, and After drying in the sun, they are sorted and utilized to increase the utilization value of the straw. Description of drawings
图1为多用途农用收割机收割小麦时的结构示意图;Fig. 1 is the structural representation when multipurpose agricultural harvester harvests wheat;
图2及图3为多用途农用收割机收割玉米时的结构示意图;Fig. 2 and Fig. 3 are the structural representations when the multipurpose agricultural harvester harvests corn;
图4为玉米秸秆输送过程的示意图;Fig. 4 is the schematic diagram of corn stalk conveying process;
图5为全齿形滚筒的正视图,图6为全齿形滚筒的左视图;Fig. 5 is a front view of a full-toothed drum, and Fig. 6 is a left view of a full-toothed drum;
图7为纹杆齿、板齿组合型滚筒示意图;Fig. 7 is a schematic diagram of a combined roller with rib teeth and plate teeth;
图8为纹杆齿、钉齿、板齿组合型滚筒示意图;Fig. 8 is a schematic diagram of a combined roller with bar teeth, nail teeth and plate teeth;
图9为栅格状筛子的正视图,图10为栅格状筛子的左视图;Fig. 9 is a front view of a grid-shaped sieve, and Fig. 10 is a left view of a grid-shaped sieve;
图11为防堵装置的示意图;Fig. 11 is the schematic diagram of anti-blocking device;
图12和图13为秸秆皮分散装置的示意图。Figure 12 and Figure 13 are schematic diagrams of straw husk dispersion devices.
图14为玉米秸秆皮瓤分离装置、防堵装置的位置关系放大图;Fig. 14 is an enlarged view of the positional relationship of the corn stalk pulp separation device and the anti-blocking device;
图15为输茎装置内部输送结构的示意图;Fig. 15 is a schematic diagram of the internal conveying structure of the stem transporting device;
图16为摘穗割台及收茎割台的结构示意图;Fig. 16 is the structural representation of the ear harvesting platform and the stem harvesting platform;
图17为玉米穗升运器主视图,Fig. 17 is the front view of corn cob elevator,
图18为玉米穗升运器左视图Fig. 18 is the left view of corn ear elevator
其中:in:
1、小麦割台,2、倾斜输送器,3、粮箱,4、籽粒升运器,5、小麦脱粒系统,6、驾驶室,7、拨禾轮,8、风扇,9、复脱机;1. Wheat header, 2. Inclined conveyor, 3. Grain tank, 4. Grain elevator, 5. Wheat threshing system, 6. Cab, 7. Reel, 8. Fan, 9. Re-offline ;
1’、摘穗割台,2’、收茎割台,3’、输茎装置,4’、玉米穗升运器,5’、玉米储仓,6’、玉米秸秆皮瓤分离装置,7’、秸秆皮分散装置,8’、防堵装置;1', ear harvesting platform, 2', stem harvesting platform, 3', stem delivery device, 4', corn ear elevator, 5', corn storage bin, 6', corn stalk husk separation device, 7 ', straw husk dispersing device, 8', anti-blocking device;
b、链耙总成,c、切流滚筒,d、轴流滚筒,e、筛子,f、抖动筛板,g、分配搅龙1,h、分配搅龙2,i、风扇;b. Chain rake assembly, c. Cutting flow drum, d. Axial flow drum, e. Sieve, f. Shaking sieve plate, g. Distributing auger 1, h, Distributing auger 2, i, fan;
a1、传动轴,a2、套筒,a3、圆钢齿,a4、紧定螺钉;a1, transmission shaft, a2, sleeve, a3, round steel tooth, a4, set screw;
b1、外壳,b2、打散叶片,b3、旋转轴;b1, casing, b2, breaking blades, b3, rotating shaft;
11、收割机架,12、防堵装置清理滚筒,13、分配搅龙1,14、分配搅龙2,15、筛子,16、滚筒、17,螺旋导流板11. Harvesting frame, 12. Anti-blocking device cleaning drum, 13. Distribution auger 1, 14. Distribution auger 2, 15. Sieve, 16. Drum, 17, Spiral deflector
20、被动链轮,21、下限位销,22、上限位销,23、活动臂,24、张紧链轮,25、油缸支座,26、主动链轮,27、输茎装置壳体,28、链耙总成,29、聚乙烯托架30、支架20, passive sprocket, 21, lower limit pin, 22, upper limit pin, 23, movable arm, 24, tensioning sprocket, 25, oil cylinder support, 26, driving sprocket, 27, the housing of the stem transporting device, 28, chain rake assembly, 29, polyethylene bracket 30, bracket
31、割台护罩,32、拨禾链,33、摘穗辊,34、调节油缸,35、输送搅龙,36、切割器31. Header shield, 32. Reeling chain, 33. Picking roller, 34. Regulating oil cylinder, 35. Conveying auger, 36. Cutter
40、托板,41、输送链条,42、升运器被动链轮,43、上壳体,44、升运器主动链轮,45、下壳体40, pallet, 41, conveyor chain, 42, passive sprocket of elevator, 43, upper casing, 44, driving sprocket of elevator, 45, lower casing
A1、支撑圆盘,A2、齿杆,A3钉齿,A5纹杆齿,A4板齿A1, support disc, A2, gear rod, A3 nail teeth, A5 threaded rod teeth, A4 plate teeth
具体实施方式detailed description
具体地说,本实用新型是利用小麦联合收割机的底盘,动力、电气、液压系统、驾驶操纵系统等,将原小麦收割的专用部件:割台、脱粒系统、籽粒升运器4、粮箱3(见附图1)等拆掉,换装玉米专用部件:玉米割台、输茎装置3′、玉米穗升运器4′、玉米储仓5′、玉米秸秆皮瓤分离装置6′(见附图2),就可一次实现玉米的摘穗、果穗输送、集箱、卸粮及秸杆皮瓤分离作业,而将原小麦机的割台、脱粒系统、籽粒升运器4、粮箱3等部件装配、还原后,又可收割小麦。由于收割小麦、玉米的部件独立,互不影响,因此换装后不破坏原机结构、性能及作业效果。Specifically, the utility model utilizes the chassis of the wheat combine harvester, power, electricity, hydraulic system, driving control system, etc., to harvest the special parts of the original wheat: header, threshing system, grain elevator 4, grain box 3 (see accompanying drawing 1), etc. are dismantled, and the special parts for corn are replaced: corn header, stalk conveying device 3', corn ear lifter 4', corn storage bin 5', corn stalk husk separation device 6' ( See accompanying drawing 2), just can realize corn ear picking, fruit ear conveying, header box, grain unloading and straw husk separation operation at one time, and the header of former wheat machine, threshing system, grain elevator 4, grain After parts such as box 3 are assembled and restored, wheat can be harvested again. Since the parts for harvesting wheat and corn are independent and do not affect each other, the structure, performance and operation effect of the original machine will not be damaged after replacement.
本发明的一个实施例中,如图1所示,多用收割机用于小麦收割,多用收割机上仅安装可拆卸的小麦收割系统。割台1、倾斜输送器2、脱粒系统5、籽粒升运器4、粮箱3自前到后依次连接。收割小麦时,收割机向前行走,小麦割台将田间小麦割下后,进入倾斜输送器,再由倾斜输送器将小麦输送至脱粒系统5,通过脱粒系统5的辊筒转动与筛子的配合,完成脱粒,麦粒由筛子上的孔落下经籽粒升运器4传送至粮箱3,完成一次收割作业。In one embodiment of the present invention, as shown in Figure 1, the multi-purpose harvester is used for wheat harvesting, and only the detachable wheat harvesting system is installed on the multi-purpose harvester. The header 1, the inclined conveyor 2, the threshing system 5, the grain elevator 4, and the grain tank 3 are connected sequentially from front to back. When harvesting wheat, the harvester moves forward, and the wheat header cuts off the wheat in the field, then enters the inclined conveyor, and then the inclined conveyor transports the wheat to the threshing system 5, through the cooperation of the roller rotation of the threshing system 5 and the sieve , complete the threshing, the wheat grains fall from the holes on the sieve and are transported to the grain tank 3 through the grain elevator 4 to complete a harvesting operation.
其中小麦收割机的小麦割台1,倾斜输送器2,籽粒升运器4,脱粒系统5的辊筒和筛子均为可拆卸的,将小麦割台1换成玉米摘穗割台1′和收茎割台2′,倾斜输送器2换成输茎装置3′,加装玉米穗升运器4′和玉米储仓5′,加装秸秆皮分散装置的辊筒和筛子,加装秸秆皮分散装置7′及防堵装置8′,并将抖动筛板调至闭合状态,该设备就成为玉米收割机。Wherein the wheat header 1 of the wheat harvester, the inclined conveyor 2, the grain elevator 4, the roller and the sieve of the threshing system 5 are all detachable, and the wheat header 1 is replaced with the corn ear picking header 1 ' and Stem harvesting platform 2', the inclined conveyor 2 is replaced by the stem conveying device 3', the corn ear lifter 4' and the corn storage bin 5' are installed, the roller and sieve of the straw husk dispersion device are added, and the straw is installed Peel dispersing device 7 ' and anti-blocking device 8 ', and the shaking sieve plate is adjusted to closed state, and this equipment just becomes corn harvester.
本发明的另一个实施例中,多用收割机用于玉米收割,多用收割机上仅可拆卸的玉米收割系统。玉米割台下部的收茎割台(1′)依次连接输茎装置(3′)、玉米秸秆皮瓤分离装置(6′),用于玉米秸秆的皮瓤分离;玉米割台上部的摘穗割台(1′)依次连接玉米穗升运器(4′)和玉米储仓(5′),用于摘取和输送玉米穗。In another embodiment of the present invention, the multi-purpose harvester is used for corn harvesting, and only the corn harvesting system is detachable on the multi-purpose harvester. The stem harvesting header (1′) at the lower part of the corn header is sequentially connected with the stem transporting device (3′) and the corn stalk husk separation device (6 ′), which is used for separating the husk and pulp of corn stalks; the ear picking at the upper part of the corn header The header (1') is sequentially connected with the corn ear elevator (4') and the corn storage bin (5') for picking and transporting the corn ears.
收获时,机器沿着玉米行间行走,玉米茎秆被喂入玉米割台,果穗被摘穗割台1′挤下,并由玉米穗升运器(4′)输送到玉米储仓(5′),箱满后,液压油缸顶升果穗箱卸粮;而茎秆被收茎割台(1′)拉下去,经输茎装置(3′)送入玉米秸秆皮瓤分离装置(6′),进行秸秆的皮瓤分离。When harvesting, the machine walks along the corn rows, the corn stalks are fed into the corn cutting platform, the ears are squeezed off by the ear picking platform 1′, and are transported to the corn storage bin (5′) by the corn ear elevator (4′). '), when the box is full, the hydraulic cylinder lifts the ear box to unload the grain; the stalk is pulled down by the harvesting platform (1'), and sent to the corn stalk husk separation device (6') through the stem delivery device (3') ), to separate the skin and pulp of the straw.
如图2和图3所示,为玉米收割机结构图,包括位于收割机前面用于收割玉米用的玉米摘穗割台(1′),位于玉米摘穗割台(1′)下面用于割断并收集玉米秸秆的收茎割台(2′),连接收茎割台(2′)用于输送玉米秸秆的输茎装置(3′),位于收割机后部用于盛装玉米穗的玉米储仓(5′)和连接玉米摘穗割台(1′)及玉米储仓(5′)的玉米穗升运器(4′),位于收割机滚筒操作侧出料口处将细条状秸秆皮打散的秸秆皮分散装置(7′),还设有玉米秸秆皮瓤分离装置(6′)及位于收割机滚筒操作侧,防止筛子堵塞的防堵装置(8′)。As shown in Fig. 2 and Fig. 3, it is the corn harvester structural diagram, comprises the corn ear harvesting platform (1 ') that is used for harvesting corn in front of the harvester, is positioned at the corn ear harvesting platform (1 ') below for Cutting and collecting corn stalk harvesting platform (2'), connected to the stalk harvesting platform (2') for transporting corn stalks and transporting device (3'), located at the rear of the harvester for containing corn ears The storage bin (5') and the corn ear lifter (4') connected to the corn ear harvesting platform (1') and the corn storage bin (5') are located at the discharge port on the operation side of the harvester drum to remove the thin strips of straw The straw husk dispersing device (7') for breaking up the husk is also provided with a corn stalk husk separating device (6') and an anti-blocking device (8') located on the operation side of the harvester drum to prevent the sieve from being blocked.
如图4所示,玉米秸秆输送示意图,工作时,玉米摘穗割台上的摘穗辊将玉米穗从直立的玉米秸秆上摘下,玉米穗经玉米升运器进入玉米储仓中,同时秸秆由收茎割台割断并通过割台上的搅龙进入到输茎装置中,秸秆靠输茎装置中的链耙总成将割断的秸秆输送至切流滚筒,秸秆由切流滚筒抛入玉米秸秆皮瓤分离装置,随着分离装置轴流滚筒的转动,在螺旋导流板的导向作用下,玉米秸秆在秸秆皮瓤分离装置内作螺旋运动。在分离装置的轴流滚筒钉齿和筛子的配合作用下,玉米秸秆受到旋转钉齿的多次打击、翻动、搓揉,将玉米秸秆撕裂,分为细条状的秸秆外皮、不规则块状瓤和小片状的叶片。不规则块状瓤和小片状的叶片由筛子的孔落下,由分配搅龙将其输送至收割机后方的抖动筛板,瓤及叶片靠风扇及抖动筛的抖动作用在收割机后方排出,细条状的秸秆外皮在轴流滚筒的末端的出口进入分散装置,再由秸秆皮分散装置打散后排出,完成作业。As shown in Figure 4, the schematic diagram of corn stalk transportation. During work, the ear rollers on the corn ear harvesting platform remove the corn ears from the upright corn stalks, and the corn ears enter the corn storage bin through the corn elevator. The straw is cut by the harvesting platform and enters the stem transporting device through the auger on the cutting platform. The straw is transported to the cut-off drum by the chain rake assembly in the stem transporting device, and the straw is thrown into the cutting-flow drum. The corn stalk husk separation device, with the rotation of the axial flow drum of the separation device, and under the guidance of the spiral deflector, the corn stalks perform spiral movement in the straw husk separation device. Under the cooperation of the axial-flow roller nail teeth and the sieve of the separation device, the corn stalks are repeatedly hit, turned and rubbed by the rotating nail teeth, and the corn stalks are torn and divided into thin strips of straw skin and irregular blocks. Crumb and small flaky leaves. Irregular lumpy crumbs and small pieces of leaves fall from the holes of the sieve, and are conveyed by the distribution auger to the shaking sieve plate behind the harvester. The crumbs and leaves are discharged from the rear of the harvester by the shaking of the fan and the shaking sieve Thin strips of straw skin enter the dispersion device at the outlet at the end of the axial flow drum, and then are dispersed by the straw skin dispersion device and then discharged to complete the operation.
本发明提高了自走式小麦联合收割机的利用率,通过互换小麦、玉米收割的某些部件,就可达到一机两用:既可收获小麦,又可收获玉米,实现两季作业。使农民无需更多投资,就可实现多收益,有利于提高农民的购机积极性,加快玉米收获机械化的实施。The invention improves the utilization rate of the self-propelled wheat combine harvester, and by exchanging some parts for harvesting wheat and corn, one machine can be used for two purposes: both wheat and corn can be harvested, and two-season operations can be realized. The farmers can realize multiple benefits without more investment, which is conducive to improving farmers' enthusiasm for machine purchase and accelerating the implementation of corn harvesting mechanization.
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| CN104541758B (en) * | 2015-01-09 | 2020-06-05 | 山东泉林纸业有限责任公司 | A fully automatic corn harvester |
| CN106258193A (en) * | 2015-06-12 | 2017-01-04 | 王英杰 | A kind of Novel corn harvester |
| CN109729845A (en) * | 2019-02-20 | 2019-05-10 | 中国农业科学院农业环境与可持续发展研究所 | Corn directly receives sheller unit |
| CN113275364A (en) * | 2021-05-25 | 2021-08-20 | 浙江华再环境技术有限公司 | Vegetable straw decay promoting treatment method |
| CN114711023B (en) * | 2022-03-27 | 2023-04-25 | 河南科技大学 | Oil peony seed combine harvester |
| CN114902863B (en) * | 2022-05-31 | 2026-03-31 | 石河子大学 | A dual-system harvester for corn-soybean strip intercropping |
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