CN102950313A - Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine - Google Patents

Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine Download PDF

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Publication number
CN102950313A
CN102950313A CN201210497127XA CN201210497127A CN102950313A CN 102950313 A CN102950313 A CN 102950313A CN 201210497127X A CN201210497127X A CN 201210497127XA CN 201210497127 A CN201210497127 A CN 201210497127A CN 102950313 A CN102950313 A CN 102950313A
Authority
CN
China
Prior art keywords
crankshaft
diesel engine
flange hole
cover
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201210497127XA
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Chinese (zh)
Inventor
曾庆芬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CSR Luoyang Locomotive Co Ltd
Original Assignee
CSR Luoyang Locomotive Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CSR Luoyang Locomotive Co Ltd filed Critical CSR Luoyang Locomotive Co Ltd
Priority to CN201210497127XA priority Critical patent/CN102950313A/en
Publication of CN102950313A publication Critical patent/CN102950313A/en
Pending legal-status Critical Current

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Abstract

The invention belongs to a technology for processing and manufacturing a crankshaft of a diesel engine of an internal combustion railway locomotive, and provides a drilling jig aidauxiliary device for a crankshaft flange hole of a diesel engine. The drilling jig aidauxiliary device comprises a bottom plate (1), a transitional sleeve (2), a positioning screw (5), a plurality of flange hole rapid-changing sleeves (3) and a plurality of lifting ring screws (4); wherein the bottom plate (1) is provided with a plurality of through holes for installation of the transitional sleeve along the circumference; the flange hole rapid-changing sleeves (3) are divided into three types: fine drilling sleeves, crude hinging sleeves and fine hinging sleeves; and two lifting ring screws (4) are adopted and are fixed on two corresponding sides of the bottom plate (1). The drilling jig aidauxiliary device for the crankshaft flange hole of the diesel engine has the advantages of reasonable design structure and simpleness and convenient convenience in use, the manufacturing accuracy of the crankshaft of the diesel engine of the internal combustion locomotive can be achieved, and the working efficiency can be improved greatly.

Description

The drill jig servicing unit of crankshaft of diesel engine flange hole
Technical field
The invention belongs to Railway Diesel Locomotive Engine Crankshaft Machining manufacturing technology, the main drill jig servicing unit that proposes a kind of crankshaft of diesel engine flange hole, in order to solve the problems of drilling of DF8B type locomotive crankshaft of diesel engine output flange hole, make it to satisfy the specification requirement of product.
Background technology
DF8B diesel engine of diesel locomotive bent axle is the key component of diesel locomotive, belongs to thin and long shafts, complex structure, accuracy of manufacture height.Its flange hole dimensional tolerance is that 0.027mm, position degree are φ 0.05mm, and because the bent axle total length surpasses 4 meters, the cumulative errors of machine tool can not satisfy specification requirement.The frock that this just requires to design a kind of auxiliary manufacturing satisfies the demand of the manufacturing process of high-precision flange hole.
Summary of the invention
The objective of the invention is to propose a kind of drill jig servicing unit of crankshaft of diesel engine flange hole, can improve the product accuracy of manufacture and operating efficiency.
The present invention adopts following technical scheme for finishing above-mentioned purpose:
A kind of drill jig servicing unit of crankshaft of diesel engine flange hole, described drill jig servicing unit include base plate, spacer shell, dog screw, flange hole quick change cover and lifting bolt; Have circumferential a plurality of in order to the through hole of spacer shell to be installed on the described base plate; Described spacer shell be the through hole on the corresponding base plate arrange a plurality of; Each described spacer shell is fixed in the corresponding through hole; Described flange hole quick change cover is three kinds: smart drill bushing, thick hinge cover and finish ream cover; Described smart drill bushing, thick hinge cover and finish ream and be enclosed within different time and mutually replace consist of described smart drill bushing or thick hinge cover or finish ream cover and cooperate with described spacer shell and process the flange pore structure; Described lifting bolt is two, is fixed on the corresponding both sides of base plate.
Corresponding each the flange quick-changing cover of described dog screw arranges.
Described flange quick-changing puts has the positioning boss that cooperates for dog screw.
Have on the described base plate in order to the groove relative with crankshaft flange cylindrical groove.
The present invention is in use take bent axle body seam and flange excircle groove as benchmark.Guarantee the accuracy of manufacture of flange hole.
The drill jig servicing unit of a kind of crankshaft of diesel engine flange hole that the present invention proposes, it is reasonable to have a project organization, uses simply, convenient, can satisfy the diesel engine of diesel locomotive bent axle accuracy of manufacture, has improved greatly operating efficiency.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the structural representation of base plate among the present invention.
Fig. 4 is the side view of Fig. 3.
Fig. 5 is the structural representation of spacer shell among the present invention.
Fig. 6 is the side view of Fig. 5.
Fig. 7 is the structural representation of flange hole quick change cover among the present invention.
Fig. 8 is the side view of Fig. 7.
Among the figure: 1, base plate, 2, spacer shell, 3, flange hole quick change cover, 4, lifting bolt, 5, dog screw.
The specific embodiment
The example that provides by reference to the accompanying drawings is illustrated structure of the present invention.
As shown in Figure 1 and Figure 2: a kind of drill jig servicing unit of crankshaft of diesel engine flange hole, described drill jig servicing unit include base plate 1, spacer shell 2, dog screw 5, flange hole quick change cover 3 and lifting bolt 4; In conjunction with Fig. 3, Fig. 4, have circumferential a plurality of in order to the through hole of spacer shell to be installed on the described base plate 1; In conjunction with Fig. 5, Fig. 6, described spacer shell 2 be the through hole on the corresponding base plate 1 arrange a plurality of; Described spacer shell 2 is high accuracy wear-resistant sleeves; Each described spacer shell 2 is fixed in the corresponding through hole; Described dog screw 5 corresponding each flange quick-changing cover 3 arrange; Has the positioning boss that cooperates for dog screw 5 on the described flange quick-changing cover 3; It is three kinds in conjunction with the described flange hole quick change of Fig. 7, Fig. 8 cover 3: smart drill bushing, thick hinge cover and finish ream cover; Described smart drill bushing, thick hinge cover are the wear-resisting quick change cover of high accuracy of three kinds of different operations with finish reaming cover, by the one by one fast assembling of conversion and diverse location spacer shell, the positioning boss that utilizes quick change cover is fixing with its Relatively orientation screw, realizes expanding, the purpose of the manufacturing of hinge, bore hole difference processing technologys; Described lifting bolt 5 is two, is fixed on the corresponding both sides of base plate 4.
Described dog screw 5 corresponding each flange quick-changing cover 3 arrange.
Have on the described base plate 1 in order to the groove relative with crankshaft flange cylindrical groove.
The present invention is in use take bent axle body seam and flange excircle groove as benchmark.Guarantee the accuracy of manufacture of flange hole.
Concrete using method: with the lifting bolt 4 of rope vertical lifting drill jig, its position that groove is arranged is surpassed, the base plate 1 endoporus center and the crankshaft output end that are equipped with spacer shell 2 and dog screw 5 is contour, careful and the seam assembling applying with the base plate endoporus, a spacer shell with smart drill bushing and base plate assembles first, rotate to dog screw gear and stop compacted position, can finish flange hole operation of counterboring.Smart drill bushing and the assembling of next position spacer shell are taken off in convolution fast, repeat above-mentioned each action, repeatedly finish this manufacturing process 9 times; With thick hinge cover, finish ream external member and repeat the action of above-mentioned operation, can finish crankshaft output end flange hole manufacturing process, guarantee the flange hole accuracy of manufacture.

Claims (4)

1. the drill jig servicing unit of a crankshaft of diesel engine flange hole, it is characterized in that: described drill jig servicing unit includes base plate (1), spacer shell (2), dog screw (5), flange hole quick change cover (3) and lifting bolt (4); Have circumferential a plurality of in order to the through hole of spacer shell to be installed on the described base plate (1); Described spacer shell (2) be the through hole on the corresponding base plate (1) arrange a plurality of; Each described spacer shell (2) is fixed in the corresponding through hole; Described flange hole quick change cover (3) is three kinds: smart drill bushing, thick hinge cover and finish ream cover; Described smart drill bushing, thick hinge cover and finish ream and be enclosed within different time and mutually replace consist of described smart drill bushing or thick hinge cover or finish ream cover and cooperate with described spacer shell (2) and process the flange pore structure; Described lifting bolt (4) is two, is fixed on the corresponding both sides of base plate (1).
2. the drill jig servicing unit of crankshaft of diesel engine flange hole according to claim 1 is characterized in that: corresponding each flange quick-changing cover (3) setting of described dog screw (5).
3. the drill jig servicing unit of crankshaft of diesel engine flange hole according to claim 1 is characterized in that: have the positioning boss that cooperates for dog screw on the described flange quick-changing cover (3).
4. the drill jig servicing unit of crankshaft of diesel engine flange hole according to claim 1 is characterized in that: have on the described base plate (1) in order to the groove relative with crankshaft flange cylindrical groove.
CN201210497127XA 2012-11-29 2012-11-29 Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine Pending CN102950313A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210497127XA CN102950313A (en) 2012-11-29 2012-11-29 Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210497127XA CN102950313A (en) 2012-11-29 2012-11-29 Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine

Publications (1)

Publication Number Publication Date
CN102950313A true CN102950313A (en) 2013-03-06

Family

ID=47760027

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201210497127XA Pending CN102950313A (en) 2012-11-29 2012-11-29 Drilling jig auxiliary deviceaid for crankshaft flange hole of diesel engine

Country Status (1)

Country Link
CN (1) CN102950313A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598506A (en) * 2016-02-26 2016-05-25 金川集团股份有限公司 Punching drill jig used for large annular flange
CN111571261A (en) * 2020-05-27 2020-08-25 常州机电职业技术学院 Quick positioning tool for machining of planet wheel carrier

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29812370U1 (en) * 1998-07-01 1998-12-10 Hilgers Herr Marina Drilling jig for cross bolt lock
US20030123941A1 (en) * 2001-12-31 2003-07-03 Emerson Eugene E. Pocket hole drilling and screw installation jig for workpieces
CN201579460U (en) * 2009-12-28 2010-09-15 天津津起起重设备有限公司 Drill plate with replaceable drill bushing
CN202123275U (en) * 2011-06-25 2012-01-25 山推工程机械股份有限公司 Horizontal shaft drill jig
CN202212619U (en) * 2011-05-25 2012-05-09 氟络塞尔特种阀门(苏州)有限公司 Hole drilling die
CN203197321U (en) * 2012-11-29 2013-09-18 南车洛阳机车有限公司 Drilling jig auxiliary device for crankshaft flange hole of diesel engine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29812370U1 (en) * 1998-07-01 1998-12-10 Hilgers Herr Marina Drilling jig for cross bolt lock
US20030123941A1 (en) * 2001-12-31 2003-07-03 Emerson Eugene E. Pocket hole drilling and screw installation jig for workpieces
CN201579460U (en) * 2009-12-28 2010-09-15 天津津起起重设备有限公司 Drill plate with replaceable drill bushing
CN202212619U (en) * 2011-05-25 2012-05-09 氟络塞尔特种阀门(苏州)有限公司 Hole drilling die
CN202123275U (en) * 2011-06-25 2012-01-25 山推工程机械股份有限公司 Horizontal shaft drill jig
CN203197321U (en) * 2012-11-29 2013-09-18 南车洛阳机车有限公司 Drilling jig auxiliary device for crankshaft flange hole of diesel engine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598506A (en) * 2016-02-26 2016-05-25 金川集团股份有限公司 Punching drill jig used for large annular flange
CN111571261A (en) * 2020-05-27 2020-08-25 常州机电职业技术学院 Quick positioning tool for machining of planet wheel carrier
CN111571261B (en) * 2020-05-27 2021-05-14 常州机电职业技术学院 Quick positioning tool for machining of planet wheel carrier

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C06 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20130306

C02 Deemed withdrawal of patent application after publication (patent law 2001)