CN102941371A - Large-sized edge milling machine device for ships - Google Patents

Large-sized edge milling machine device for ships Download PDF

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Publication number
CN102941371A
CN102941371A CN2012104686961A CN201210468696A CN102941371A CN 102941371 A CN102941371 A CN 102941371A CN 2012104686961 A CN2012104686961 A CN 2012104686961A CN 201210468696 A CN201210468696 A CN 201210468696A CN 102941371 A CN102941371 A CN 102941371A
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China
Prior art keywords
milling
chain
edge milling
plate
milling machines
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CN2012104686961A
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CN102941371B (en
Inventor
任家隆
任近静
任会芳
黄磊
潘志刚
谢京
马婷
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Jiangsu University of Science and Technology
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Jiangsu University of Science and Technology
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Priority to CN201210468696.1A priority Critical patent/CN102941371B/en
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Abstract

The invention discloses a large-sized edge milling machine device for ships, comprising a milling mechanism, a sheet material feeding mechanism, a clamping mechanism and a cuttings cleaning mechanism, wherein a steel plate is clamped by the clamping mechanism; the sheet material feeding mechanism is used for moving the steel plate to a suitable position; the milling mechanism is used for machining the steel plate; and cuttings are moved into a collector through the cuttings cleaning mechanism. According to the large-sized edge milling machine device for ships, a supporting rail is formed by assembling and welding single bodies, so that the length of the supporting rail and the length of a lathe body can be adjusted and steel plates with different lengths can be machined; a milling cutter disc can be replaced so as to machine different types of grooves and be convenient for welding; the milling cutter disc is provided with a hoisting system to adjust the height of the milling cutter disc so that the milling of the steel plates with the different lengths can be realized and the milling of upper and lower edges of the steel plates can be finished; and the cuttings cleaning mechanism is located below the ground surface so that the cuttings are prevented from being sputtered and the working environment can also be improved.

Description

A kind of argosy edge milling machines device
Technical field
The present invention relates to a kind of key technology based on metal Milling Process field, by a kind of while of modularized design milling both sides steel plate, workpiece two sides and the adjustable argosy edge milling machines of milling length.
Background technology
Along with large product increases in demand such as large-scale, super-huge naval vessel and boiler, oil storage tanks, the used plate size of the said goods industry is increasing, progressively be increased to 12m*6m by original 8m*4m, the size of specific use steel plate even reach 18m*8m, and along with the progress of technology and the demand of production efficiency, the size of steel plate will be towards more general orientation development.Meanwhile, the thickness of steel plate is also increasing, and the required precision of workpiece to be machined is improving, and requires also more and more higher to greenness during edge milling machines work.Edge milling machines productivity ratio in the market is low, when plate size becomes large, can not change to satisfy processing request thereupon, and its comprehensive function can not satisfy operator's requirement far away.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides a kind of argosy edge milling machines device, follow-up adjustment is convenient in this device work, the work lathe bed of edge milling machines and supporting track are set up by single lathe bed unit and single supporting track unit or are welded, and can carry out according to the upgrading of equipment the processing on different length steel plate type limit.
Technical scheme: for achieving the above object, a kind of argosy edge milling machines device of the present invention, comprise milling mechanism, the plate feed mechanism, clamp mechanism and smear metal cleaning mechanism, described milling mechanism comprises facing cutter, the milling frame of facing cutter is installed, dynamic device is set up in described milling, be provided with displacement transducer around the facing cutter, described plate feed mechanism comprises supporting track, the sprocket wheel of the first chain and drive the first chain movement, described clamp mechanism comprises clamp, promote the hydraulic cylinder of clamp motion, pressing plate and the jack that takes presser motion to, described pressing plate moves along motion guide rail under jack drives, described pressing plate comprises body, pressure head and spring, the body below is provided with pressure head, be provided with spring between body and the pressure head, described smear metal cleaning mechanism comprises the transmission band plate of carrying smear metal, carrying transmits the second chain of band plate, drive the first gear of the second chain movement, transition wheel and hexagon wheel, described transmission band plate is provided with dividing plate, described the second chain is provided with the gap that cooperates with dividing plate, and described the first gear provides power by power set.
As preferably, described power set comprise motor, decelerator and coupling spindle, are connected by shaft coupling between described motor and the decelerator, and decelerator is connected with the first gear.
As preferably, upper rail and lower guideway have been set up in described milling, upper rail and lower guideway are installed in the workbench side, upper rail is equipped with the gap piece above one side, upper rail is provided with push pedal, push pedal is bolted on the upper rail, push pedal is provided with a through hole, and sleeve is positioned at through hole, and holding screw is connected with push pedal by sleeve, lower guideway is connected with rebound, be provided with voussoir between lower guideway and the rebound, voussoir is connected with adjusting bolt, and lower guideway is provided with the 3rd chain, lower guideway is fixedly connected with the 3rd chain, and the 3rd chain is connected with the second gear.
As preferably, described milling mechanism is positioned at the centre of edge milling machines, and the edge milling machines both sides are symmetric about the centre, and supporting track is that single component is welded one by one; The lathe bed of edge milling machines is the lathe bed of adjustable length.Lathe bed and supporting track are set up by the individual unit body or are welded, and supporting track length and lathe bed length can be adjusted, with the steel plate of processing different length.
As preferably, described facing cutter is provided with the lowering or hoisting gear that changes the facing cutter height.
As preferably, the telescopic track cover of described supporting track surface coverage.
Beneficial effect: argosy of the present invention edge milling machines device compared with prior art, has the following advantages:
Lathe bed and supporting track are to be welded by single component, and lathe bed and supporting track length can be adjusted, with the steel plate of processing different length; Facing cutter can be changed, and can process different types of groove, is convenient to welding; Facing cutter is equipped with lowering or hoisting gear to regulate the height of facing cutter, both can realize that the different-thickness steel plate milling also can finish up and down both sides milling of steel plate; The smear metal cleaning mechanism is positioned at below the earth's surface, both can prevent splashing of smear metal, can improve working environment again; Thereby continue the aspects realization environmental protection processing such as working ability at machining accuracy, production efficiency, working environment, machining element diversification and equipment.
Argosy of the present invention edge milling machines device, its whole organization distribution is divided into feed side and exit side, both sides are symmetric, milling mechanism is installed in the intermediate space of both sides, therefore aspect Track desigh, the horizontal arranging mode that is different from traditional edge milling machines guide rail, its track vertically is installed on the workbench side, purpose with the up and down both sides that reach milling same steel plate and two sides or simultaneously milling two block plates, can reduce clamping times, greatly enhance productivity the efficiency and precision requirement of the present machinery production industry of coincideing; One by one supporting track combines on the single side face under workbench, can carry out the steel plate processing that different length, different type limits require according to the upgrading of equipment.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.
As depicted in figs. 1 and 2, a kind of argosy edge milling machines device of the present invention, comprise milling mechanism, the plate feed mechanism, clamp mechanism and smear metal cleaning mechanism, milling mechanism comprises facing cutter 1, the milling frame 2 of facing cutter 1 is installed, milling frame 2 is provided with power set, be provided with displacement transducer around the facing cutter 1, the plate feed mechanism comprises supporting track 44, the sprocket wheel 12 of the first chain 13 and 13 motions of drive the first chain, clamp mechanism comprises clamp 9, promote the hydraulic cylinder 10 of clamp 9 motions, pressing plate 5 and the jack 3 that takes pressing plate 5 motions to, pressing plate 5 moves along motion guide rail 4 under jack 3 drives, pressing plate 5 comprises body, pressure head 8 and spring 7 form, the body below is provided with pressure head 8, be provided with spring 7 between body and the pressure head 8, the smear metal cleaning mechanism comprises the transmission band plate 17 of carrying smear metal, carrying transmits the second chain 22 of band plate 17, drive the first gear 23 of the second chain 22 motions, transition wheel 27 and hexagon wheel 20, transmit band plate 17 and be provided with dividing plate 18, the second chain 22 is provided with the gap that cooperates with dividing plate 18, and the first gear 23 provides power by power set.
In the present embodiment, decelerator is contained in milling frame 2 inside, shaft coupling, the power-equipments such as motor, have on the milling frame 2 four mechanical displacement sensors be distributed in milling cutter around, sensor head is protruding, by the induction steel plate the position, control milling cutter speed; The telescopic track cover 46 of supporting track 44 surface coverage, the first chain 13 is on three sprocket wheels of arranging 12 triangular in shape, the mechanism that the first chain 13 and sprocket wheel 12 form is fastened on the sprocket wheel chain guard 11 with rotatable pin 14, and the universal joint line shaft drives its rotation; The upper and lower of clamp 9 connects by rotatable bearing pin 15; The first gear 23 is installed on the bearing 24,26, two hexagon wheels 20 of protective cover is installed on the protective cover seat 25 is installed in respectively the two ends of transmitting band plate 17, and an end is fixed on the protective cover 25 by power transmission shaft, and the other end is installed on the turret wheel bearing 21.Hydraulic motor 40 passes power in reduction gear box 37 by shaft coupling 39, then power is passed to gear 23, drives the transmission of the second chain 22.Also have in addition some subsidiary bodies: steel plate transition roller, its role is to guarantee steel plate by the smooth transition of feed side to exit side, whole mechanism is connected with a plurality of foundation bolts 41 with ground, and whole lathe shares a hydraulic pressure master station.
In the present invention, power set comprise motor, decelerator 37 and shaft coupling 39, and motor adopts hydraulic motor 40, are connected by shaft coupling 39 between hydraulic motor 40 and the decelerator 37, and decelerator 37 is connected with the first gear 23.
In the present invention, milling frame 2 is provided with upper rail 31 and lower guideway 35, upper rail 31 and lower guideway 35 are installed in the workbench side, upper rail is equipped with gap piece 49 above 31 1 sides, can finely tune the gap, guarantee that the milling machine frame firmly is installed on the guide rail, upper rail 31 is provided with push pedal, push pedal 30 is rectangle and is bolted on the upper rail 31, push pedal 30 is provided with a through hole, and sleeve 50 is positioned at through hole, and holding screw is connected with push pedal 30 by sleeve 50, lower guideway 35 is connected with rebound 32, rebound 32 and milling machine are put up and are integrated, when the trace skew occurs in milling frame 2, and can be by being rotatably mounted on the hexagon-headed bolt in rectangle push pedal 30 lower sleeve portion 50, the fine setting gap guarantees that milling frame 2 firmly is installed on the guide rail.
Lower guideway 35 is provided with voussoir 34 with being connected between the rebound 32, voussoir 34 is connected with adjusting bolt, by turning bolt, can up-down adjustment milling machine frame, namely left during swivel bolt, because guide rail is fixed, milling cutter bed (being connected as a single entity with rebound 32) under the effect of voussoir 34, moves downward; During the phase despining, then move upward.At lower guideway 35 35 of the 3rd chain 36, the three chains 36 and lower guideways are installed and are connected and fixed with screw and pin, with the second gear 33 engaged transmission that are exposed at milling machine frame outside, advance knife rest to move along X-axis.
In the present invention, milling mechanism is positioned at the centre of edge milling machines, and the edge milling machines both sides are symmetric about the centre, and supporting track 44 is welded one by one for single component, facing cutter 1 is provided with the lowering or hoisting gear 43 that changes facing cutter 1 height, and lowering or hoisting gear 43 can be driven by mechanisms such as hydraulic cylinders 42.。
In the present invention, before lathe carries out work, rotatable hanging beam mechanism is by moving forward and backward the top that milling cutter is adjusted to milling frame 2, manually it is changed, clamp 9 clamps steel plate under the effect of hydraulic cylinder 10, hydraulic motor 40 drives the sprocket wheel 12 that is assemblied on the cover and advances steel plate, march on the appropriate location that its edge is positioned at workbench along supporting track 44 and (to detect by the sensor that is positioned at above the workbench), at this moment, pressing plate 5 the deadweight effect under along supporting track 3 decline workpiece pressings, after this edge machines, pressing plate 5 has one in the every block pressur plate of hydraulic jack 3(5 front and back, hydraulic jack 3 upper ends are fixing with overarm 47) be raised under the power that provides, steel plate marches to the appropriate location under the clamp mechanism pulling function of opposite side, carry out the processing at another edge.In milling frame 2, be provided with lowering or hoisting gear 43, therefore can regulate the height of facing cutter 1, can realize the processing of the groove of different thickness steel plates according to different processing conditions, and the up and down both sides of processing steel plate.
A kind of argosy edge milling machines device of the present invention, its supporting track 44 is by manually-operated, supporting track 44 both sides are provided with reinforcement, supporting track 44 is combined by components welding one by one, can carry out according to the upgrading of equipment the requirement of different length steel plate type limit processing, between corresponding column 51 and the overarm 47 with bolt is connected, finger setting, can change along with the change of supporting track 44 length, process the requirement of the heavy steel plate of different length with realization.Be that processed steel plate length is when greatly lengthening in the upgrading of enterprise product to be processed, enterprise does not need to abolish original equipment and changes new equipment, only needs the structural members such as the lathe bed of segmentation and supporting guide are installed to the processing that new product just can be satisfied in the original equipment relevant position by the specification requirement set of specifications.
In the present embodiment, the transmission band plate of smear metal cleaning cleaning mechanism 17 some be positioned at undergroundly, splashes for preventing smear metal, is provided with protective cover 25.In this mechanism, transmitting band plate 17 is core components, be formed by connecting by Pork-pieces connecting plate, have a plurality of breach at connecting plate one end, adopt pin to be connected (connecting plate one side has row's recess and is connected with bearing pin 19 with the boss of next piece connecting plate) with next piece connecting plate, transmit band plate 17 surfaces and be provided with dividing plate 18, spacing specifically arranges according to the large body length of smear metal, gapped on the second chain 22, with on the dividing plate 18 the space interlock.Transmitting on band plate 17 arrangements, be arranged in below the earth's surface owing to transmitting band plate 17, smear metal will be transported to more than the earth's surface, forms by two sections therefore transmit band plate 17: horizontal segment and tilting section, be provided with three transition wheels 27 between horizontal segment and the tilting section, to change transmission direction.Because the existence of dividing plate 18 send band plate 17 and ground to fit for making, thus in separated, be equipped with transition wheel 27 two sections centres; Be fixed on the protective cover 25 by transmission shaft structure, to make things convenient for the continuous transmission of smear metal; Under the effect of baffle plate 28, the smear metal that produces in process is concentrated to and transmits on the band plate 17, under the effect that transmits band plate 17, falls in the swarf collector.
The above only is preferred embodiment of the present invention; be noted that for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (6)

1. argosy edge milling machines device, it is characterized in that: comprise milling mechanism, the plate feed mechanism, clamp mechanism and smear metal cleaning mechanism, described milling mechanism comprises facing cutter (1), the milling frame (2) of facing cutter (1) is installed, described milling frame (2) is provided with power set, facing cutter (1) is provided with displacement transducer on every side, described plate feed mechanism comprises supporting track (44), the sprocket wheel (12) of the first chain (13) and drive the first chain (13) motion, described clamp mechanism comprises clamp (9), promote the hydraulic cylinder (10) of clamp (9) motion, the jack (3) of pressing plate (5) and band dynamic pressure plate (5) motion, described pressing plate (5) moves along motion guide rail (4) under jack (3) drives, described pressing plate (5) comprises body, pressure head (8) and spring (7), the body below is provided with pressure head (8), be provided with spring (7) between body and the pressure head (8), described smear metal cleaning mechanism comprises the transmission band plate (17) of carrying smear metal, carrying transmits second chain (22) of band plate (17), drive the first gear (23) and the transition wheel (27) of the second chain (22) motion, described the first gear (23) provides power by power set.
2. argosy according to claim 1 edge milling machines device, it is characterized in that: described power set comprise motor, decelerator (37) and shaft coupling (39), be connected by shaft coupling (39) between described motor and the decelerator (37), decelerator (37) is connected with the first gear (23).
3. argosy according to claim 1 edge milling machines device, it is characterized in that: described milling frame (2) is provided with upper rail (31) and lower guideway (35), upper rail (31) and lower guideway (35) are installed in the workbench side, upper rail is equipped with gap piece (49) above (31) one sides, upper rail (31) is provided with push pedal (30), push pedal (30) is bolted on the upper rail (31), push pedal (30) is provided with a through hole, sleeve (50) is positioned at through hole, holding screw is connected with push pedal (30) by sleeve (50), lower guideway (35) is connected with rebound (32), be provided with voussoir (34) between lower guideway (35) and the rebound (32), voussoir (34) is connected with adjusting bolt, lower guideway (35) is provided with the 3rd chain (36), lower guideway (35) is fixedly connected with the 3rd chain (36), and the 3rd chain (36) is connected with the second gear (33).
4. argosy according to claim 1 edge milling machines device, it is characterized in that: described milling mechanism is positioned at the centre of edge milling machines, and the edge milling machines both sides are symmetric about the centre, the supporting track that supporting track (44) is welded for single component; The lathe bed of edge milling machines is the lathe bed of adjustable length.
5. argosy according to claim 1 edge milling machines device is characterized in that: described facing cutter (1) is provided with the lowering or hoisting gear (43) that changes facing cutter (1) height.
6. argosy according to claim 1 edge milling machines device is characterized in that: the telescopic track cover of described supporting track (44) surface coverage (46).
CN201210468696.1A 2012-11-19 2012-11-19 Large-sized edge milling machine device for ships Expired - Fee Related CN102941371B (en)

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CN102941371B CN102941371B (en) 2014-08-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103192289A (en) * 2013-04-03 2013-07-10 江苏科技大学 Clamping conveying device of edge milling machine for large ship

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000026825A (en) * 1998-10-23 2000-05-15 김형벽 Milling device for edge of plate
CN201470897U (en) * 2009-03-13 2010-05-19 常州天山重工机械有限公司 Automatic chip discharge device used for lathe or milling machine
CN101844243A (en) * 2010-04-07 2010-09-29 宝鸡石油钢管有限责任公司 Vertical milling machine for arc striking and extinguishing plates
CN201900502U (en) * 2010-11-17 2011-07-20 西北机器有限公司 Steel plate clamping trolley of edge milling machine
CN102658392A (en) * 2012-05-10 2012-09-12 武船重型工程股份有限公司 Steel plate edge R2 convex circular bead edge milling machine
CN202963575U (en) * 2012-11-19 2013-06-05 江苏科技大学 Edge milling machine device for large ship

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20000026825A (en) * 1998-10-23 2000-05-15 김형벽 Milling device for edge of plate
CN201470897U (en) * 2009-03-13 2010-05-19 常州天山重工机械有限公司 Automatic chip discharge device used for lathe or milling machine
CN101844243A (en) * 2010-04-07 2010-09-29 宝鸡石油钢管有限责任公司 Vertical milling machine for arc striking and extinguishing plates
CN201900502U (en) * 2010-11-17 2011-07-20 西北机器有限公司 Steel plate clamping trolley of edge milling machine
CN102658392A (en) * 2012-05-10 2012-09-12 武船重型工程股份有限公司 Steel plate edge R2 convex circular bead edge milling machine
CN202963575U (en) * 2012-11-19 2013-06-05 江苏科技大学 Edge milling machine device for large ship

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103192289A (en) * 2013-04-03 2013-07-10 江苏科技大学 Clamping conveying device of edge milling machine for large ship
CN103192289B (en) * 2013-04-03 2016-01-13 江苏科技大学 A kind of clamping conveying device of argosy edge milling machines

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