CN102930412A - Real-time prevention and control system and method for hazardous chemical substances - Google Patents
Real-time prevention and control system and method for hazardous chemical substances Download PDFInfo
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Abstract
The invention discloses a real-time prevention and control system and method for hazardous chemical substances. The real-time prevention and control system comprises a sensor system, a hazardous chemical substance monitoring substation device and a hazardous chemical substance prevention and control platform, wherein the sensor system is in signal connection with the hazardous chemical substance monitoring substation device; the hazardous chemical substance monitoring substation device is in signal connection with the hazardous chemical substance prevention and control platform and is used for acquiring data of the sensor system and saving the data to the hazardous chemical substance prevention and control platform by using a local area network and a wireless transmitting mode; the hazardous chemical substance prevention and control platform is used for obtaining an error by comparing an actual value with a theoretical value through balance computation of materials and according to other calculation and comparison information; and if the error exceeds a set value, an alarm is sent out. According to the real-time prevention and control system disclosed by the invention, the warehousing, the reception and the delivery of hazardous chemical substances from a warehouse and the producing and processing conditions can be dynamically recorded in real time and the balance computation of the material can be realized, and thus the aim of automatic monitoring in the whole journey is achieved.
Description
Technical field
The present invention relates to chemical field and communication technical field, relate in particular to a kind of real-time prevention and control system and preventing control method thereof of hazardous chemical.
Background technology
Hazardous chemical generally has the characteristics such as inflammable and explosive severe toxicity, and its use amount and usable range are subject to strict control.As monitor unfavorablely, and then various accidents may occur, will produce serious threat to the mankind's life security.
In electro-coppering, zinc, silver, gold, aldary and strip, the severe poisonous chemicals such as sodium cyanide, potassium cyanide, cuprous cyanide, zinc cyanide, silver potassium cyanide and potassium auricyanide are widely used.
After entering human body such as the contained potassium cyanide of potassium auricyanide, the cryanide ion group of can dissociating, cryanide ion can make the cellular respiration enzyme of tissue lose activity, namely make cell can not utilize oxygen in the blood, thereby form " suffocating in the cell ", cause tissue to lose activity, paralyse owing to anoxic even death.The production occasion usually because of prussiate improper use, improper ventilation, mismanagement, causes the operation place to produce a large amount of hydrogen cyanide, causes personnel's acute poisoning, finally leads to casualty accident.Therefore, potassium auricyanide is a kind of extremely toxic substance, and adult's lethal quantity is 0.02mg only.
This extremely toxic substance, if by irrational purchase and use, and be applied to endanger in the purposes of society, its harm is unthinkable, therefore social safety administrative authority need to carry out strict monitoring and management to the use of this extremely toxic substance, like this in order to avoid people's maloperation causes great personnel's injury.Violent in toxicity is monitored with management process in, need a kind of powerful, precisely, supervisory system safely and effectively, could ensure the safe handling of extremely toxic substance.
Internet of Things is on the basis of the concept of internet, its user side is extended and expand between any article and the article, carry out message exchange and a kind of network concept of communicating by letter, agreement by agreement, any article are connected with the internet, carry out message exchange and communicate by letter, to realize intelligent identification, location, to follow the tracks of, monitor and management.
Mass balance is the important means of setting up process mathematical model, is the important component part of technology Calculation, is the application of law of conservation of mass in the technological process quantitative test.
Summary of the invention
Problem to be solved by this invention is: a kind of danger product real-time prevention and control system and preventing control method thereof are provided, ensure that effectively monitoring and management are carried out in real time in circulation socially to hazardous chemical.
For overcoming the above problems, the present invention by the following technical solutions:
The real-time prevention and control of dangerization product system comprises sensing system, dangerization product outstation device, dangerization product prevention and control platform; Described sensor system signals connects dangerization product outstation device, and described danger product outstation device signal connects dangerization product prevention and control platform; Sensing system comprises: acquisition system, real-time positioning system, go out to put in storage end of scan; Dangerization product outstation device comprises: process is processed monitoring station, and described process is processed in the monitoring station and is provided with intelligent controller; Dangerization product prevention and control platform comprises dangerization product prevention and control server, in the described danger product prevention and control server data storage cell, warehouse inlet-outlet management system, prewarning unit is set; Described data storage cell, warehouse inlet-outlet management system connect prewarning unit.
Described real-time positioning system comprises wireless senser, hander terminal, electronic tag.
Described acquisition system comprises: time counter, ammeter, densitometer, PH meter, thermometer, temperature compensation means, plating bath in-line analyzer, apparatus for transmitting signal, described apparatus for transmitting signal connect respectively plating bath in-line analyzer, time counter, ammeter, densitometer, PH meter, thermometer, temperature compensation means.
The real-time prevention and control of described danger product system also comprises the enterprise-level information platform, and described danger product outstation device signal connects the enterprise-level information platform, and described enterprise-level information platform interconnects with dangerization product prevention and control platform.
The function of the real-time prevention and control various parts of dangerization product:
Real-time positioning system its mainly in conjunction with electronic tag, hander terminal, wireless senser and embedded system technology, tracing and managing requirement for hazardous chemical, but the position of Real-Time Monitoring hazardous chemical and state, when being in an emergency, provide rapidly the backstage to report to the police and also can touch local sound and light alarm, provide more timely digitizing basis for estimation for processing the hazardous chemical burst accident.
Acquisition system is used for gathering current information, density, the pH value that each hazardous chemical of workshop is electroplated cylinder, and signal is flowed to dangerization product outstation device by wired or wireless mode.
After the intelligent controller of dangerization product outstation device is received the output signal of acquisition system, signal is converted to on-the-spot actual current, and the product of electric current and time is done cumulative, obtain the ampere-second value, and be uploaded in real time dangerization product prevention and control platform; Danger product outstation device receives transmitting of hander in real time simultaneously, locates the route of escorting of dangerization product; In addition, go out to put in storage end of scan and adopt the hander scanning actual danger chemicals amount of receiving, to going out to put in storage the situation Real Time Monitoring.
Danger product prevention and control server stores process in the dangerization product prevention and control platform is processed the ampere-second value that monitoring station is uploaded, theory of computation consumption; Quantity and warehousing quantity are received in each workshop of warehouse inlet-outlet management system typing of dangerization product prevention and control server; Prewarning unit provides error size after contrast theoretical consumption and the actual amount of getting, determine whether to produce to report to the police; Alerting signal feeds back to the enterprise-level information platform, after information is received by enterprise, adjusts for this situation: material is escorted at the route of setting walked, the danger product quantity that goes out the consumption of warehouse-in and workshop obtains strict control and management.
Principle of work: system based on conservation of matter principle; utilize existing technology of Internet of things; for interpolation and the consumption of electroplating dangerization product in the cylinder on the electroplating assembly line; control purchase channel and the use of the prussiate of Electroplate Factory, thereby control the regular sale of dangerization product and reduce potential hazard to society.Generally speaking, the native system framework comprises three aspects altogether: sensing layer, network layer, application layer, sensing layer comprise various sensors, sensor gateway, and the danger product situation of terminal is carried out real-time detection, and transmit the data that detect; Network layer comprises private network, internet, wired and wireless communication networks, network management system, cloud computing platform, and the data that sensing layer is collected pass to application layer; Application layer is to utilize the data that obtain from sensing layer and network layer, picture etc., realizes the result that we want, in real time effective supervision dangerization product.
Working method: the data of dangerization product outstation device pick-up transducers system, and by LAN (Local Area Network) and wireless transmit mode, data are saved to dangerization product prevention and control platform; Dangerization product prevention and control platform calculates by material balance, and other Calculation Comparison information, and the error of comparison actual value and theoretical value if error exceeds setting value, provides warning.
The real-time preventing control method of dangerization product may further comprise the steps:
S1, real-time positioning system are in conjunction with electronic tag, hander terminal, wireless senser and embedded system, and the position of Real-Time Monitoring hazardous chemical and state provide digital signal;
S2, acquisition system gather current information, density, the pH value that each hazardous chemical of workshop is electroplated cylinder, and signal is flowed to dangerization product outstation device by wired or wireless mode;
S3, go out to put in storage end of scan and adopt the hander scanning hazardous chemical amount of receiving, and information is passed to dangerization product outstation device;
After the intelligent controller of S4, dangerization product outstation device is received the signal of acquisition system, signal is converted to electric current, and the product of electric current and time is done cumulative, obtain the ampere-second value, and be uploaded in real time dangerization product prevention and control platform; Simultaneously hazardous chemical outstation device receives transmitting of real-time positioning system in real time, location dangerization product escort route, on the line the time, do not produce warning; Hazardous chemical outstation device receives out the scanning information that the warehouse-in end of scan is launched in real time, monitors out the danger product amount of warehouse-in;
The ampere-second value that danger product prevention and control server stores dangerization product outstation device in S5, the dangerization product prevention and control platform is uploaded, theory of computation consumption;
Quantity and warehousing quantity are received in each workshop of warehouse inlet-outlet management system typing of S6, dangerization product prevention and control server;
S7, prewarning unit provide error size after contrast theoretical consumption and the actual amount of getting, determine whether to produce to report to the police;
S8, alerting signal feed back to the enterprise-level information platform, after information is received by enterprise, adjust for this situation.
The present invention has following beneficial effect: by this real-time prevention and control system and preventing control method thereof, dynamically the warehouse entry of real time record dangerization product, receive, outbound and process of manufacture situation, and dynamically carry out mass balance, utilize data information management system to carry out on-line analysis, alarm; Realize information sharing; it namely is monitoring management system; it is again service system; realize Grid information sharing; better realize information recording/and System to dangerization product negotiation situation; and then reach the purpose that whole-process automatic is monitored, avoid the improper use of danger product and the improper social danger that causes of supervision.
Description of drawings
Fig. 1 is the structural representation block diagram of the embodiment of the invention;
Fig. 2 is the acquisition system structured flowchart of the embodiment of the invention;
Fig. 3 is the real-time positioning system structured flowchart of the embodiment of the invention.
Among the figure: 1, acquisition system; 2, real-time positioning system; 3, go out to put in storage end of scan; 4, intelligent controller; 5, dangerization product outstation device; 6, data storage cell; 7, prewarning unit; 8, warehouse inlet-outlet management system; 9, plating bath in-line analyzer; 10, apparatus for transmitting signal; 11, time counter; 12, ammeter; 13, densitometer; 14, PH meter; 15, thermometer; 16, temperature compensation means; 17, wireless senser; 18, electronic tag; 19, hander terminal; 20, sensing system; 21, dangerization product prevention and control platform; 22, enterprise-level information platform.
Embodiment
Below in conjunction with drawings and Examples technical scheme of the present invention is further specified.But it will be apparent to those skilled in the art that the following example only is used for explanation the present invention, and should not be considered as limiting scope of the present invention, the not concrete condition of indicating among the embodiment is carried out according to the condition of normal condition or manufacturer's suggestion.The unreceipted person of production firm of instrument, being can be by the conventional products of commercial acquisition.
As Figure 1-3: the real-time prevention and control of dangerization product system comprises sensing system 20, dangerization product outstation device 5, dangerization product prevention and control platform 21; Described sensing system 20 signals connect dangerization product outstation device 5, and described danger product outstation device 5 signals connect dangerization product prevention and control platform 21.
Sensing system 20 comprises acquisition system 1, real-time positioning system 2, goes out to put in storage end of scan 3.Described real-time positioning system 2 comprises wireless senser 17, hander terminal 19, electronic tag 18.Described acquisition system 1 comprises: time counter 11, ammeter 12, densitometer 13, PH meter 14, thermometer 15, temperature compensation means 16, plating bath in-line analyzer 9, apparatus for transmitting signal 10, described apparatus for transmitting signal 10 connect respectively plating bath in-line analyzer 9, time counter 11, ammeter 12, densitometer 13, PH meter 14, thermometer 15, temperature compensation means 16.The output signal of each sensor all is connected to dangerization product outstation device 5 by wireless mode.
Dangerization product outstation device 5 comprises process processing monitoring station, and described process is processed in the monitoring station and is provided with intelligent controller 4; Dispose number, the particular location of intelligent controller 4 according to system requirements; for guaranteeing the non-stop run in 24 hours of intelligent controller 4 energy; each dangerization product outstation device is equipped with a cover standby power supply; the storage information exchange of intelligent controller 4 is crossed serial mode and is sent to dangerization product outstation device 5, and process is calculated and by internet or wireless transmission method the deposit data that needs arrived dangerization product prevention and control platform 21 again.
Dangerization product prevention and control platform 21 comprises dangerization product prevention and control server, in the described danger product prevention and control server data storage cell 6, warehouse inlet-outlet management system 8, prewarning unit 7 is set; Described data storage cell 6, warehouse inlet-outlet management system 8 connect prewarning unit 7.
The real-time prevention and control of described danger product system also comprises enterprise-level information platform 22, and described danger product outstation device 5 signals connect enterprise-level information platform 22, and described enterprise-level information platform 22 interconnects with dangerization product prevention and control platform 21.
Adopt the method for the above real-time prevention and control of the real-time prevention and control of dangerization product system's danger product, may further comprise the steps:
S1, real-time positioning system 2 are in conjunction with electronic tag 18, hander terminal 19, wireless senser 17 and embedded system, and the position of Real-Time Monitoring hazardous chemical and state provide digital signal;
S2, acquisition system 1 gather current information, density, the pH value that each hazardous chemical of workshop is electroplated cylinder, and signal is flowed to dangerization product outstation device 5 by wired or wireless mode;
S3, go out to put in storage end of scan 3 and adopt the handers scanning hazardous chemical amounts of receiving, and information is passed to dangerization product outstation device 5;
After the intelligent controller 4 of S4, dangerization product outstation device 5 is received the signal of acquisition system 1, signal is converted to electric current, and the product of electric current and time is done cumulative, obtain the ampere-second value, and be uploaded in real time dangerization product prevention and control platform 21; Simultaneously hazardous chemical outstation device 5 receives transmitting of real-time positioning systems 2 in real time, location dangerization product escort route, on the line the time, do not produce warning; Hazardous chemical outstation device 5 receives out the scanning information that warehouse-in end of scan 3 is launched in real time, monitors out the danger product amount of warehouse-in;
The ampere-second value that danger product prevention and control server stores dangerization product outstation device 5 in S5, the dangerization product prevention and control platform 21 is uploaded, theory of computation consumption;
Quantity and warehousing quantity are received in each workshop of warehouse inlet-outlet management system 8 typings of S6, dangerization product prevention and control server;
S7, prewarning unit 7 provide error size after comparison theoretical consumption and the actual amount of getting, determine whether to produce to report to the police;
S8, alerting signal feed back to enterprise-level information platform 22, after information is received by enterprise, adjust for this situation.
The present invention is not limited to above-mentioned embodiment; the according to the above description announcement of book and guidance; those skilled in the art in the invention also can carry out suitable change and modification to above-mentioned embodiment, and its change also should fall into the protection domain of claim of the present invention.In addition, although used some specific terms in this instructions, these terms do not consist of any restriction to the present invention just for convenience of description.
Claims (5)
1. the real-time prevention and control of dangerization product system is characterized in that: comprise sensing system, dangerization product outstation device, dangerization product prevention and control platform; Described sensor system signals connects dangerization product outstation device, and described danger product outstation device signal connects dangerization product prevention and control platform; Sensing system comprises: acquisition system, real-time positioning system, go out to put in storage end of scan; Dangerization product outstation device comprises: process is processed monitoring station, and described process is processed in the monitoring station and is provided with intelligent controller; Dangerization product prevention and control platform comprises dangerization product prevention and control server, in the described danger product prevention and control server data storage cell, warehouse inlet-outlet management system, prewarning unit is set; Described data storage cell, warehouse inlet-outlet management system connect prewarning unit.
2. the real-time prevention and control of described danger product system according to claim 1, it is characterized in that: described real-time positioning system comprises wireless senser, hander terminal, electronic tag.
3. the real-time prevention and control of described danger product system according to claim 1; it is characterized in that: described acquisition system comprises: time counter, ammeter, densitometer, PH meter, thermometer, temperature compensation means, plating bath in-line analyzer, apparatus for transmitting signal, described apparatus for transmitting signal connect respectively plating bath in-line analyzer, time counter, ammeter, densitometer, PH meter, thermometer, temperature compensation means.
4. the real-time prevention and control of described danger product system according to claim 1; it is characterized in that: the real-time prevention and control of described danger product system also comprises the enterprise-level information platform; described danger product outstation device signal connects the enterprise-level information platform, and described enterprise-level information platform interconnects with dangerization product prevention and control platform.
5. the real-time preventing control method of dangerization product is characterized in that: may further comprise the steps:
S1, real-time positioning system are in conjunction with electronic tag, hander terminal, wireless senser and embedded system, and the position of Real-Time Monitoring hazardous chemical and state provide digital signal;
S2, acquisition system gather current information, density, the pH value that each hazardous chemical of workshop is electroplated cylinder, and signal is flowed to dangerization product outstation device by wired or wireless mode;
S3, go out to put in storage end of scan and adopt the hander scanning hazardous chemical amount of receiving, and information is passed to dangerization product outstation device;
After the intelligent controller of S4, dangerization product outstation device is received the signal of acquisition system, signal is converted to electric current, and the product of electric current and time is done cumulative, obtain the ampere-second value, and be uploaded in real time dangerization product prevention and control platform; Simultaneously hazardous chemical outstation device receives transmitting of real-time positioning system in real time, location dangerization product escort route, on the line the time, do not produce warning; Hazardous chemical outstation device receives out the scanning information that the warehouse-in end of scan is launched in real time, monitors out the danger product amount of warehouse-in;
The ampere-second value that danger product prevention and control server stores dangerization product outstation device in S5, the dangerization product prevention and control platform is uploaded, theory of computation consumption;
Quantity and warehousing quantity are received in each workshop of warehouse inlet-outlet management system typing of S6, dangerization product prevention and control server;
S7, prewarning unit provide error size after contrast theoretical consumption and the actual amount of getting, determine whether to produce to report to the police;
S8, alerting signal feed back to the enterprise-level information platform, after information is received by enterprise, adjust for this situation.
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| CN106127273A (en) * | 2016-07-28 | 2016-11-16 | 上海外高桥发电有限责任公司 | A kind of harmful influence intelligence managing and control system |
| CN106935019A (en) * | 2017-04-20 | 2017-07-07 | 张红新 | A kind of danger signal gathers identifying system |
| CN107301704A (en) * | 2017-06-26 | 2017-10-27 | 吴燕 | hazardous chemical quantification monitoring management system |
| CN107730137A (en) * | 2017-10-30 | 2018-02-23 | 刘海军 | A kind of dangerous and explosive articles security control plateform system |
| CN109426836A (en) * | 2017-08-22 | 2019-03-05 | 洛阳华清天木生物科技有限公司 | A kind of laboratory harmful influence closed loop management system and method |
| CN109799759A (en) * | 2019-01-30 | 2019-05-24 | 宁夏万维智联科技有限公司 | A kind of harmful influence Intellectualized monitoring embedded system |
| CN110119916A (en) * | 2018-02-07 | 2019-08-13 | 中国石油化工股份有限公司 | A kind of positioning of harmful influence storehouse cargo and prior-warning device |
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Application publication date: 20130213 |