CN102924047B - Pre-sintered porcelain body - Google Patents
Pre-sintered porcelain body Download PDFInfo
- Publication number
- CN102924047B CN102924047B CN201210449791.7A CN201210449791A CN102924047B CN 102924047 B CN102924047 B CN 102924047B CN 201210449791 A CN201210449791 A CN 201210449791A CN 102924047 B CN102924047 B CN 102924047B
- Authority
- CN
- China
- Prior art keywords
- soil
- kiln
- tire
- quartz
- porcelain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 34
- 239000002689 soil Substances 0.000 claims abstract description 34
- 239000010453 quartz Substances 0.000 claims abstract description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000004575 stone Substances 0.000 claims abstract description 12
- 238000010304 firing Methods 0.000 claims abstract description 11
- 239000003513 alkali Substances 0.000 claims abstract description 10
- 239000000203 mixture Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 19
- KQTVWCSONPJJPE-UHFFFAOYSA-N etridiazole Chemical compound CCOC1=NC(C(Cl)(Cl)Cl)=NS1 KQTVWCSONPJJPE-UHFFFAOYSA-N 0.000 claims description 14
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 14
- 238000000227 grinding Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 239000011454 mudbrick Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 claims description 3
- 239000004576 sand Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 9
- 239000004615 ingredient Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000004927 clay Substances 0.000 abstract 2
- 229910002114 biscuit porcelain Inorganic materials 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000003801 milling Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 239000012254 powdered material Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 239000002585 base Substances 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011044 quartzite Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a pre-sintered porcelain body, wherein ingredients of the pre-sintered body comprise soil and ore; the soil comprises soft soil, hard soil and activated clay; the ore comprises quartz and melilitite; the mass percentage of each ingredient in the total mass of the pre-sintered body is as follows: 22-28% of the soft soil, 20-25% of the hard soil, 18-22% of the activated clay, 6-10% of the quartz and 8-12% of the melilitite; a manufacturing method of the pre-sintered porcelain body comprises the following steps: (1) processing the porcelain soil: placing the ore ingredients such as the quartz, melilitite and alkali stone into a crusher to crush into sandy or powdered materials, and then adding all the ingredients according to the mass proportion into a ball mill for fine milling; (2) forming the rudiment and molding; (3) firing: using a kiln with the capacity of 2 cubic meters for firing the adobe molded by the step (2), placing a fireproof plate on a top layer at a high temperature in the kiln, controlling the bisque firing temperature in the kiln within a range of 980-1000 DEG C, and controlling the firing time to be 10-12 hours; discharging from the kiln to obtain the finished product. Advantages of the pre-sintered porcelain body provided by the invention are as follows: the raw materials are available, the processing is simple, the manufacturing steps are few, the pre-sintered body discharged from the kiln meets requirements of various special porcelains, and the yield of the special porcelains is increased.
Description
Technical field
The invention belongs to and make porcelain Formulation Ingredients and Technology field, be specifically related to a kind of porcelain element tire.
Background technology
Porcelain is that one is made up of porcelain stone, kaolin, quartzite, mullite etc., and outer top application has the sundries of glassiness glaze or colored drawing.The shaping of porcelain will by firing through high temperature (about 1280 DEG C-1400 DEG C) in kiln, and the glaze colours on porcelain surface is understood the difference because of temperature thus various chemical transformation occurs.The porcelain tire of sintering generally only containing 3% less than ferro element, and waterproof, the cost comparatively cheap because of it and wear-resisting fluid-tight characteristic be the porcelain that uses of the common people all over the world widely, is the rarity that Chinese civilization is shown.
General porcelain is by plain tire and glaze composition, element tire refers to that ceramic green does not have the tire of pre-burning before glazing, it both can strengthen base substrate physical strength, it is made to be not easy when carrying to damage, can not can cause because soaking base substrate spliting open when upper colored glaze again, present plain tire major ingredient is ore, as feldspar and quartz etc., its silicone content is too high makes plain tire very easily ftracture after kiln discharge cooling, and the plain tire of this raw material is relatively strict when selecting raw material, Feedstock treating will through long-term, circulate continuous wind, Exposure to Sunlight, drench with rain, the process such as freezing, treatment process is complicated, and its quality can not meet some special porcelain of manufacture, as pottery etc., cause the yield rate of pottery low.
Summary of the invention
For solving the technical problem that selection and comparison is strict, process raw material process is complicated, production process is many, treasure rate is low of existing porcelain element tire Raw, the invention discloses a kind of porcelain element tire, object be raw material is easily obtained, treating processes is easy, and minimizing production process, improve the quality of plain tire, the requirement of various special porcelain can be satisfied with, thus yield rate and treasure rate are significantly increased.
For achieving the above object, the technical solution adopted in the present invention is: a kind of porcelain element tire, comprise soil and ore, soil comprises weak soil, pan soil and atlapulgite, ore comprises quartz and melilith, the mass percent that each composition accounts for plain tire total amount is: weak soil 22 ~ 28%, pan soil 20 ~ 25%, atlapulgite 18 ~ 22%, quartz 6 ~ 10%, melilith 8 ~ 12%.
Also comprise alkali stone in described ore, the mass percent that this composition accounts for plain tire total amount is stone 13 ~ 17%.
Make the method for described porcelain element tire, the method comprises the following steps: 1. process china clay: by ore composition quartz, melilith and alkali stone put into pan mill, coarse crushing becomes grains of sand shape or powdery, again all compositions are accounted for the mass percent of plain tire total amount according to each composition: weak soil 22 ~ 28%, pan soil 20 ~ 25%, atlapulgite 18 ~ 22%, quartz 6 ~ 10%, melilith 8 ~ 12%, alkali stone 13 ~ 17% loads fine grinding in ball mill, fine grinding 17 ~ 24 hours, the fineness of china clay reaches gets 1000 grams of china clay and crosses 200 mesh standard sieve nets, screen cloth residue is less than or equal to 5 grams, keep china clay humidity 32 ~ 40%, temperature-5 ° ~ 40 °, 2. embryo forming is drawn, 3. fire: the klining system through the sun-dried mud brick volume that step is 2. shaping being 2 cubes, the top layer that temperature is high in kiln shelves PLASTIC LAMINATED, all place PLASTIC LAMINATED in the plain tire left and right sides and absorb heat, the PLASTIC LAMINATED height placed should lower than plain tire height or identical with plain tire height, to ensure temperature of top and near-bottom temperature difference 10 ~ 20 ° in kiln, the temperature of kiln biscuiting is within the scope of 980 ~ 1000 °, and the firing time is 10 ~ 12 hours, and kiln discharge both obtained finished product.
The beneficial effect of the invention: the major ingredient 1, in china clay of the present invention is weak soil, pan soil, atlapulgite, soft or hard soil is directly by hand sense of touch, hold soil to feel slightly firmly to be pan soil, weak soil is the soil in the middle of mud etc., these raw materials are all very easy to obtain, with low cost, and weak soil natural moisture content is high, compressibility is high, cohesiveness is strong, make sun-dried mud brick easily shaping after itself and pan soil and carclazyte mixing, and require no that row is long-term, the continuous wind that circulates, Exposure to Sunlight, drench with rain, these steps such as freezing, process easy; 2, because most of soil instead of ore composition, the content of silicon can be made like this to reduce, and add PLASTIC LAMINATED in the middle of method for cooking, ensure that the temperature difference of in kiln every layer is little, make the treasure rate that kiln discharge fired by plain tire high; 3, these compositions of plain tire, improve the quality of plain tire, meet the requirement of various porcelain for plain tire quality, as special porcelain pottery also can with this plain tire, and Feedstock treating operation of getting up is easy, avoid a step mistake in complicated operation and just can not get the technical problem of desirable porcelain, thus improve the yield rate of the special porcelain such as pottery.
Embodiment
Below in conjunction with embodiment, summary of the invention is described further.
Embodiment one: a kind of porcelain element tire, comprise soil and ore, soil comprises weak soil, pan soil and atlapulgite, ore comprises quartz and melilith, the mass percent that each composition accounts for plain tire total amount is: weak soil 22%, pan soil 25%, atlapulgite 20%, quartz 10%, melilith 10%.Also can comprise alkali stone in above-mentioned ore, the mass percent that this composition accounts for plain tire total amount is 13%.
Make the method for described porcelain element tire, the method comprises the following steps: 1. process china clay: by ore composition quartz, melilith and alkali stone put into pan mill, coarse crushing becomes grains of sand shape or powdery, again all compositions are accounted for the mass percent of plain tire total amount according to each composition: weak soil 22 ~ 28%, pan soil 20 ~ 25%, atlapulgite 18 ~ 22%, quartz 6 ~ 10%, melilith 8 ~ 12%, load fine grinding in ball mill, fine grinding 17 ~ 24 hours, the fineness of china clay reaches gets 1000 grams of china clay and crosses 200 mesh standard sieve nets, screen cloth residue is less than or equal to 5 grams, keep china clay humidity 32 ~ 40%, temperature-5 ° ~ 40 °, 2. embryo forming is drawn, 3. fire: the klining system through the sun-dried mud brick volume that step is 2. shaping being 2 cubes, the top layer that temperature is high in kiln shelves PLASTIC LAMINATED, all place PLASTIC LAMINATED in the plain tire left and right sides and absorb heat, the PLASTIC LAMINATED height placed should lower than plain tire height or identical with plain tire height, to ensure temperature of top and near-bottom temperature difference 10 ~ 20 ° in kiln, the temperature of kiln biscuiting is within the scope of 980 ~ 1000 °, and the firing time is 10 ~ 12 hours, kiln discharge both plain tire finished product.
The klining of 2 cubic metres is reentered after the plain tire glazing obtained, firing temperature is within the scope of 1260-1280 °, 13-15 hour is fired with reducing atmosphere, just pottery can be obtained after kiln discharge, pottery is the special product of Countermeasure In Yuzhou City of Henan Province, its raw material can be chosen from locality, the yield rate of existing pottery is not high, general only about 10%, use plain tire of the present invention and plain tire method for cooking thereof, pottery yield rate can be made to improve, the raw-material cost of this plain tire of the present invention can not increase, the plain tire finished product formed after biscuiting is not easy to crack, surface is round and smooth, color and luster is as Jinsha, and when firing because the top layer PLASTIC LAMINATED high in temperature absorbs heat, so make top layer in every kiln all consistent with the quality of the plain tire of bottom, can only 2 be gone out in 20 plain tires in the kiln of general 2 cubic metres, 3 plain tires can for firing pottery, have in 20 plain tires in plain tire kiln of the present invention 10 all can for pottery, which decrease the cost when selecting plain tire, also the pottery yield rate obtained after making plain tire glazing uprises.
Embodiment two: porcelain element tire of the present invention, comprise soil and ore, soil comprises weak soil, pan soil and atlapulgite, ore comprises quartz and melilith, the mass percent that each composition accounts for plain tire total amount is: weak soil 28%, pan soil 20%, atlapulgite 18%, quartz 6%, melilith 12%.
Also can comprise alkali stone in above-mentioned ore, the mass percent that this composition accounts for plain tire total amount is 16%.
Its making method is with embodiment one, and plain tire color and luster such as the Jinsha after kiln discharge enters mud, enters kiln biscuiting, biscuiting 13-15 hour within the scope of 1260-1280 °, independently can become a piece of china without the need to carrying out glazing again.
Embodiment three: porcelain element tire of the present invention, comprise soil and ore, soil comprises weak soil, pan soil and atlapulgite, ore comprises quartz and melilith, the mass percent that each composition accounts for plain tire total amount is: weak soil 25%, pan soil 21%, atlapulgite 22%, quartz 7%, melilith 8%.
Also can comprise alkali stone in above-mentioned ore, the mass percent that this composition accounts for plain tire total amount is 17%.
Plain tire composition of the present invention is soil mostly, raw material easily obtains, and as common conventional porcelain after glazing, its cost of manufacture can not increase, just can ensure that the plain tire finished product burnt out in each kiln with improving its quality again, can significantly reduce the cost of conventional porcelain.
The above, be only the specific embodiment of the invention, not imposes any restrictions the present invention, every above embodiment is done according to the technology of the present invention essence any simple modification, change and etc. the change of effective constituent all drop in the protection domain of the technical program.
Claims (2)
1. the making method of a porcelain element tire, it is characterized in that, the method comprises the following steps: 1. process china clay: by ore composition quartz, melilith and alkali stone put into pan mill, coarse crushing becomes grains of sand shape or powdery, again all compositions are accounted for the mass percent of plain tire total amount according to each composition: weak soil 22 ~ 28%, pan soil 20 ~ 25%, atlapulgite 18 ~ 22%, quartz 7 ~ 10%, melilith 8 ~ 12%, alkali stone 13 ~ 17% loads fine grinding in ball mill, fine grinding 17 ~ 24 hours, the fineness of china clay reaches gets 1000 grams of china clay and crosses 200 mesh standard sieve nets, screen cloth residue is less than or equal to 5 grams, keep china clay humidity 32 ~ 40%, temperature-5 ° ~ 40 DEG C, 2. embryo forming is drawn, 3. fire: the klining system through the sun-dried mud brick volume that step is 2. shaping being 2 cubic metres, the top layer that temperature is high in kiln shelves PLASTIC LAMINATED, all place PLASTIC LAMINATED in the plain tire left and right sides and absorb heat, to ensure temperature of top and near-bottom temperature difference 10 ~ 20 DEG C in kiln, the PLASTIC LAMINATED height placed should lower than plain tire height or identical with plain tire height, the temperature of kiln biscuiting within the scope of 980 ~ 1000 DEG C, 10 ~ 12 hours firing times, kiln discharge both plain tire finished product.
2. a porcelain element tire, is characterized in that, described porcelain element tire is made by making method according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449791.7A CN102924047B (en) | 2012-11-12 | 2012-11-12 | Pre-sintered porcelain body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210449791.7A CN102924047B (en) | 2012-11-12 | 2012-11-12 | Pre-sintered porcelain body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102924047A CN102924047A (en) | 2013-02-13 |
| CN102924047B true CN102924047B (en) | 2015-02-04 |
Family
ID=47639011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210449791.7A Expired - Fee Related CN102924047B (en) | 2012-11-12 | 2012-11-12 | Pre-sintered porcelain body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102924047B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105254281B (en) * | 2015-09-17 | 2018-04-13 | 王海涛 | A kind of pottery method for cooking |
| CN107698245A (en) * | 2017-10-20 | 2018-02-16 | 晋晓瞳 | A kind of antidetonation is resistance to fall pottery blank |
| CN107793123A (en) * | 2017-11-15 | 2018-03-13 | 张自军 | A kind of manufacture craft of ice-crack-like glaze pottery handicraft |
| CN109776065A (en) * | 2019-03-04 | 2019-05-21 | 长沙市坐北朝南陶艺有限公司 | A kind of high temperature resistant anticracking porcelain pug and the method with its preparation chinaware article |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1159795A (en) * | 1994-09-28 | 1997-09-17 | 东陶机器株式会社 | Process for producing body of whiteware with high strength and excellent themal impact resistance |
| CN1431977A (en) * | 2000-04-06 | 2003-07-23 | 东陶机器株式会社 | Sanitary ware |
| CN102731064A (en) * | 2012-06-28 | 2012-10-17 | 江苏龙腾工程设计有限公司 | Method for preparing splitting tiles by using Taihu silt |
-
2012
- 2012-11-12 CN CN201210449791.7A patent/CN102924047B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1159795A (en) * | 1994-09-28 | 1997-09-17 | 东陶机器株式会社 | Process for producing body of whiteware with high strength and excellent themal impact resistance |
| CN1431977A (en) * | 2000-04-06 | 2003-07-23 | 东陶机器株式会社 | Sanitary ware |
| CN102731064A (en) * | 2012-06-28 | 2012-10-17 | 江苏龙腾工程设计有限公司 | Method for preparing splitting tiles by using Taihu silt |
Non-Patent Citations (1)
| Title |
|---|
| 利用黄河泥沙研制新一代陶瓷酒瓶;周城;《中国优秀硕士论文》;20071231;第29-49页 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102924047A (en) | 2013-02-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105541291B (en) | A kind of preparation method of the heat-resisting cooking device of boccaro | |
| CN103482967B (en) | Processing craft of new bone china blank and glaze | |
| CN102924047B (en) | Pre-sintered porcelain body | |
| CN104003758B (en) | The glaze of purple sand tea set and glazing technology | |
| CN103553565A (en) | Medical stone ceramic product and preparation method thereof | |
| CN105272149A (en) | High-whiteness porcelain petunse and manufacture technology thereof | |
| CN110228993B (en) | Processing technology of crackle celadon cosmetic bottle with inner non-crackle glaze | |
| CN103044001A (en) | Boccaro ceramic product | |
| CN109384451A (en) | A kind of antibacterial domestic ceramic of once-firing in low temperature and preparation method thereof | |
| CN105036703A (en) | High-dense low-water-absorption ceramic product and preparation method thereof | |
| CN104891957A (en) | A manufacturing process of porcelain clay containing large-ball clay | |
| CN105565848A (en) | Active carbon red stoneware and production method thereof | |
| CN107555976A (en) | One-time formed eggshell porcelain and its preparation technology | |
| CN104591689A (en) | Method for producing recrystallized ceramic product by utilizing waste ceramic | |
| CN107573044B (en) | The manufacture craft of the ultra-thin porcelain gauze kerchief of texture is woven to longitude and latitude | |
| CN107619268A (en) | Porcelain formula and production process | |
| CN106316345A (en) | High-aluminum egg-shell reinforced celadon and preparation method thereof | |
| CN103373846A (en) | Medical stone sintering vessel and manufacturing process | |
| KR101749624B1 (en) | Manufacturing method of ceramic composition containing loess | |
| KR101106364B1 (en) | Clay composition for body of earthen bowl | |
| KR101467358B1 (en) | Manufacturing method of stone ware clay capable of expressing porous, texture and colour of volcanic scoria using volcanic scoria and stone ware clay manufactured by the same | |
| KR101983840B1 (en) | Method of fabrication of natural glaze comprising basalt, and method of fabrication of heat resistance dinner ware using the same | |
| KR20150020825A (en) | The pottery using basalt in hantangang and manufacturing method thereof | |
| CN104402406B (en) | A kind of preparation method of transparent artistic porcelain | |
| CN101429004A (en) | Mixture composition used for producing ceramic mixed product and uses thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201123 Address after: 834000 no.a-00027, cloud computing Industrial Park, Karamay City, Xinjiang Uygur Autonomous Region Patentee after: Karamay Silk Road Digital Technology Co.,Ltd. Address before: 100036, -A5, building 404, building 65, Fuxing Road, Beijing, Haidian District Patentee before: BEIJING CLEAR FIRESTONE TECHNOLOGY DEVELOPMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210122 Address after: 805, 8 / F, building 104, Chaoyang North Road, Chaoyang District, Beijing Patentee after: Yan Jie Zhi Xing Guan (Beijing) Technology Co.,Ltd. Address before: 834000 No. a-00027, cloud computing Industrial Park, Karamay, Xinjiang Uygur Autonomous Region Patentee before: Karamay Silk Road Digital Technology Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150204 |