CN102924009A - Inorganic composite thermal mortar - Google Patents
Inorganic composite thermal mortar Download PDFInfo
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- CN102924009A CN102924009A CN2012103795707A CN201210379570A CN102924009A CN 102924009 A CN102924009 A CN 102924009A CN 2012103795707 A CN2012103795707 A CN 2012103795707A CN 201210379570 A CN201210379570 A CN 201210379570A CN 102924009 A CN102924009 A CN 102924009A
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Abstract
The invention discloses inorganic composite thermal mortar, which comprises ordinary Portland cement, coal ash, glass beads, expanded perlite, polypropylene fibers, heavy calcium powder, ash calcium powder, mineral fibers and a composite additive. By adopting the invention, fireproof insulation layers are constructed on the wall space and the top surface of the building effectively, the heat insulation property of the building is greatly improved, energy consumption for heating in winter and cooling in summer is reduced, and the inorganic composite thermal mortar has the advantages of light density, small heat conductivity coefficient, high temperature resistance, fire resistance, safety use, environmental friendliness and durability. The inorganic composite thermal mortar is suitable for thermal insulation construction of wall spaces and roofs, such as reinforced concrete, concrete, aerated concrete blocks, clay bricks, steel structures and the like, and is also suitable for construction of fireproof insulation layers, such as underground garage, elevator wells, tube wells, cold storages and the like.
Description
Technical field
The invention belongs to building material field, be specifically related to a kind of inorganic compounding thermal insulation mortar.
Background technology
Building energy conservation is China's hot issue of present stage, the fire-retardant guarantee people's life of Building Fire Protection safety most important aspect, emerged in large numbers on the market and permitted eurypalynous lagging material.
Organic insulation material mainly comprises urethane, polystyrene foam, polymerization phenolic resin foam and rubber and plastic material foam material etc.Such material is according to low heat conductivity, lightweight, hydrophobic nature are used widely by force uniquely.But, because the inflammableness, particularly burning smoke coefficient of organic materials are large, toxicity large, environment is had significantly (directly with potential) severe contamination, be restricted in application.
Compare with organic insulation material, inorganic heat insulation material fire prevention, flame retardant resistance are strong, mostly are incombustible substance, and be nontoxic and safety coefficient is high, and this has just determined that inorganic heat insulation material is at the emphasis that will greatly develop from now on.Inorganic energy-saving and heat-insulating material is divided into the lagging material of loose fiber and goods (such as rock wool, slag wool and goods), porous particle dry-mix (the light-weight aggregate mortars such as glass bead, pearlstone) and mixed type.More than can both reach insulation and fp target, with regard to its weather resistance, only have high-quality dry-mix could with build the same longevity.
The thermal insulation mortar performance index mainly comprise workability physical and mechanical property thermal property flame retardant property and endurance quality etc.Dry-mix must keep heat-proof quality (the hot Xi Shuo of the average Dao of aglite＜=0.04W/m.k), further increase simultaneously the storage pore in the course of processing, reduction density, raising heat insulation and preservation effect of some extraordinary raw material.Become a kind of solid of porous network structure of sealing behind the requirement mortar construction drying and moulding
Summary of the invention
The object of the present invention is to provide a kind of can Effective Raise the inorganic compounding thermal insulation mortar of the fire-resistant and heat-insulating property of buildings.
The inorganic compounding thermal insulation mortar that the present invention proposes; it is characterized in that being formed by ordinary Portland cement, flyash, glass bead, pearlstone, polypropylene fibre, dicalcium powder, grey calcium powder, ore deposit fiber, compound additive; compound additive mainly is mixed in proportion by redispersable latex powder, ether of cellulose, HPMC, sepiolite, diatomite, hydrophober, air entrapment agent and forms
The ratio of each component is:
Ordinary Portland cement 350 ~ 400,
Flyash 100 ~ 150,
Glass bead 120 ~ 150,
Pearlstone 250 ~ 270,
Polypropylene fibre 4 ~ 6,
Dicalcium powder 10 ~ 30,
Ash calcium powder 10 ~ 30,
Ore deposit fiber 2 ~ 4,
Compound additive 15 ~ 20.
Wherein compound additive is: redispersable latex powder 50%, ether of cellulose 15%, HPMC15%, sepiolite 5%, diatomite 5%, hydrophober 5%, air entrapment agent 5%,
The ratio of each component is:
Ordinary Portland cement 360 ~ 400,
Flyash 100 ~ 120,
Glass bead 120 ~ 150,
Pearlstone 250 ~ 270,
Polypropylene fibre 4 ~ 6,
Dicalcium powder 15 ~ 30,
Ash calcium powder 15 ~ 30,
Ore deposit fiber 2 ~ 3,
Compound additive 16 ~ 20.
The preparation method of inorganic compounding thermal insulation mortar of the present invention sequentially adds and opens fly cutter and stirred 2 minutes by cement, flyash, dicalcium powder, grey calcium powder, polypropylene fibre, ore deposit fiber, stops fly cutter again and adds fast all the other components and stir and make dry-mixed mortar.
Characteristics of the present invention and advantage:
The present invention in use allocates stirring by the cement-water ratio of 0.95 ~ 1.0:1 can obtain the suitable wet mortar of denseness, leaves standstill after stirring to re-use in 10 minutes, finishes using in 3 ~ 4 hours.Exceed duration of service and land mortar and can not continue upper wall and use.
Ordinary Portland cement is as inorganic coagulation material among the present invention, can with the reaction of steeping in water for reconstitution unboiled water, produce spawn, aggregate is together cementing, produce certain intensity, redispersable latex powder in the compound additive, ether of cellulose, HPMC can further improve the bonding strength of microcosmic and macroscopic view, and hydrolysis product of cement solidifies rear and metope, roofing or generation chemistry of the bonding mortar on it and physical action simultaneously, and what be coheres more firm with walls and roofs.Flyash contains and floats in a large number pearl particle and SiO
2And Al
2O
3Active goods and materials replace the part gelling material to reduce slurry density.Glass bead and pearlstone are the aggregates in the mortar, and thermal conductivity is low, can high temperature resistantly not burn, indeformable, not explosion.The adding of ash calcium and dicalcium powder is conducive to improve the workability constructability of mortar.The draining that the adding of polypropylene fibre increases mortar forms the resistance to cleavage that the macro mesh structure increases mortar simultaneously.The air entrapment agent effect is and can introduces certain bubble by mortar in whipping process, increase agglutinating value(of coal) and application property, the adding of ore deposit fiber and sepiolite can improve the microstrength of mortar, the bubble that forms a large amount of small and disperseds with the acting in conjunction of HPMC consists of small insulated space, further reduces thermal conductivity and has eliminated simultaneously because forming air pocket to the destruction of mortar strength and forming pore and increase transmission of heat by convection.
The present invention adopts the fabulous glass bead of fire resistance and pearlstone, rational proportion gelling material, fiber, compound, and admixture is the thermal insulation mortar of a kind of lightweight, fire prevention, low thermal conductivity, higher-strength, its method of supplying is the bag packing dry powder.Allocate stirring by the cement-water ratio of 0.95:1 in the use and can obtain the suitable wet mortar of denseness.Through check, tap density≤250kg/m of the present invention
3, dry apparent density≤300kg/m
3, thermal conductivity≤0.050W/m.K, ultimate compression strength 〉=0.50MPa presses and cuts cohesive strength 〉=50kPa, and hollowing does not ftracture, and intensity is high, and adhesiveproperties is good, and has resistance to deterioration and fire resistance and environment-friendly function.
In sum, because the above-mentioned beneficial effect that the present invention has, so the thermal-insulation energy-conservation effect is remarkable, pi of strength is superior, has saved to a greater degree building energy consumption, is not only applicable to New Buildings, and is applicable to the existing building reducing energy consumption.The present invention can substitute traditional mixing motar, again can be with the heat preservation construction of good sticking heat-preservation plate combined wall that can the heat insulation effect replace complex.Constructing operation of the present invention is easy, and technical requirements is not high, and quality control is easily gone, and can greatly improve operating efficiency, is convenient to large-scale promotion application.
Embodiment
Embodiment 1: a kind of inorganic compounding thermal insulation mortar, and its component level proportioning is:
Compound additive is redispersable latex powder 50%, ether of cellulose 15%, HPMC15%, sepiolite 5%, diatomite 5%, hydrophober 5%, air entrapment agent 5%,
Preparation method of the present invention sequentially adds by cement, flyash, dicalcium powder, grey calcium powder, polypropylene fibre and opens fly cutter and stirred 2 minutes, stops fly cutter again and adds fast all the other components and stir and make dry-mixed mortar.
Embodiment 2: a kind of inorganic compounding thermal insulation mortar, and its component level proportioning is:
Compound additive is redispersable latex powder 50%, ether of cellulose 15%, HPMC15%, sepiolite 5%, diatomite 5%, hydrophober 5%, air entrapment agent 5%,
Preparation method of the present invention sequentially adds by cement, flyash, dicalcium powder, grey calcium powder, polypropylene fibre and opens fly cutter and stirred 2 minutes, stops fly cutter again and adds fast all the other components and stir and make dry-mixed mortar.
Embodiment 3: a kind of inorganic compounding thermal insulation mortar, and its component level proportioning is:
Compound additive is redispersable latex powder 50%, ether of cellulose 15%, HPMC15%, sepiolite 5%, diatomite 5%, hydrophober 5%, air entrapment agent 5%,
Preparation method of the present invention sequentially adds by cement, flyash, dicalcium powder, grey calcium powder, polypropylene fibre and opens fly cutter and stirred 2 minutes, stops fly cutter again and adds fast all the other components and stir and make dry-mixed mortar.
Glass bead is selected unit weight≤110kg/M in above-described embodiment
3Product; Pearlstone is selected the shake lightweight expansion perlite unit weight≤76kg/M of middle discharge port of Dong Zhenzhuyanchang of Tianjin
3Fresh prod; Preparation method's selected device is agravic blender, and fly cutter is controlled separately, possesses reinforced fast and accurately automatic metering system.
Claims (3)
1. inorganic compounding thermal insulation mortar; it is characterized in that: formed by ordinary Portland cement, flyash, glass bead, pearlstone, polypropylene fibre, dicalcium powder, grey calcium powder, ore deposit fiber, compound additive; compound additive mainly is mixed in proportion by redispersable latex powder, ether of cellulose, HPMC, sepiolite, diatomite, hydrophober, air entrapment agent and forms, and the ratio of each component is:
Wherein compound additive is: redispersable latex powder 50%, ether of cellulose 15%, HPMC15%, sepiolite 5%, diatomite 5%, hydrophober 5%, air entrapment agent 5%.
2. inorganic compounding thermal insulation mortar according to claim 1, it is characterized in that: the weight ratio of each component is:
3. the working method of inorganic compounding thermal insulation mortar according to claim 1, it is characterized in that: sequentially add and open fly cutter and stirred 2 minutes by cement, flyash, dicalcium powder, grey calcium powder, polypropylene fibre, stop again fly cutter and add fast all the other components and stir and make dry-mixed mortar.
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|---|---|---|---|
| CN2012103795707A CN102924009A (en) | 2012-10-09 | 2012-10-09 | Inorganic composite thermal mortar |
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|---|---|---|---|
| CN2012103795707A CN102924009A (en) | 2012-10-09 | 2012-10-09 | Inorganic composite thermal mortar |
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| CN102924009A true CN102924009A (en) | 2013-02-13 |
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Cited By (34)
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|---|---|---|---|---|
| CN103382094A (en) * | 2013-07-24 | 2013-11-06 | 安徽英柯建材有限公司 | Anti-corrosion anti-erosion heat-preservation mortar |
| CN103641386A (en) * | 2013-11-08 | 2014-03-19 | 许炜 | Inorganic insulation mortar for building lightweight insulation brick |
| CN103664098A (en) * | 2013-11-26 | 2014-03-26 | 蚌埠市天网渔需用品有限公司 | Inorganic heat preservation mortar containing blast furnace slag |
| CN103755260A (en) * | 2013-12-31 | 2014-04-30 | 安徽省美域节能环保技术应用有限公司 | Light compound cement mortar |
| CN103771778A (en) * | 2013-12-31 | 2014-05-07 | 安徽省美域节能环保技术应用有限公司 | Composite cement mortar |
| CN103787642A (en) * | 2013-12-12 | 2014-05-14 | 青岛无为保温材料有限公司 | Efficient thermal insulation energy-saving material |
| CN103787643A (en) * | 2013-12-12 | 2014-05-14 | 青岛无为保温材料有限公司 | Novel high-efficiency thermal-insulating energy-saving slurry and preparation method thereof |
| CN103819142A (en) * | 2013-12-31 | 2014-05-28 | 安徽省美域节能环保技术应用有限公司 | Reinforced composite cement mortar |
| CN103864384A (en) * | 2014-02-10 | 2014-06-18 | 安徽众凯架业有限责任公司 | Fireproof moth-proof thermal mortar and preparation method thereof |
| CN103922789A (en) * | 2014-03-20 | 2014-07-16 | 马鞍山实达建材科技有限公司 | Inorganic foaming thermal-insulation mortar and preparation method thereof |
| CN103951325A (en) * | 2014-04-09 | 2014-07-30 | 谭志祥 | A-grade fireproof environment-friendly heat-insulation and preservation material |
| CN104072062A (en) * | 2014-07-09 | 2014-10-01 | 季青山 | Inorganic fire-proof heat-insulating heat-preserving energy-saving sepiolite powder and preparation method thereof |
| CN104193238A (en) * | 2014-07-24 | 2014-12-10 | 蚌埠市时代电子有限公司 | Iron ore tailing thermal insulation mortar and preparation method thereof |
| CN104230227A (en) * | 2014-08-25 | 2014-12-24 | 张琦 | Decoration mortar and preparation method thereof |
| CN104291743A (en) * | 2014-07-24 | 2015-01-21 | 陶叶斌 | Ceramic-tile bonding mortar and preparation method thereof |
| CN104909670A (en) * | 2015-06-16 | 2015-09-16 | 合肥吉科新材料有限公司 | Light waterproof glass bead thermal insulation mortar and manufacturing method thereof |
| CN104973831A (en) * | 2015-06-17 | 2015-10-14 | 杭州正博新型建筑材料有限公司 | Construction rubber powder and preparation method therefor |
| CN105198294A (en) * | 2015-09-11 | 2015-12-30 | 中国建筑材料科学研究总院 | Building insulation mortar prepared by red mud based alkali-activated cementitious material |
| CN105481311A (en) * | 2015-12-29 | 2016-04-13 | 慈溪卡希尔密封材料有限公司 | Insulation board and preparation method |
| CN105645859A (en) * | 2014-11-18 | 2016-06-08 | 天津鸿申墙体材料科技有限公司 | A composite thermal insulating mortar formula for building exterior walls and a preparing method thereof |
| CN105731921A (en) * | 2016-01-18 | 2016-07-06 | 陈国富 | Composite thermal-insulation mortar |
| CN106220070A (en) * | 2016-08-09 | 2016-12-14 | 东莞市晶谷新材料技术有限公司 | A kind of body of wall fireproof thermal-insulation composite material and preparation method thereof |
| CN106396526A (en) * | 2016-09-09 | 2017-02-15 | 黄骅市闽源建材科技有限公司 | Fireproof insulation board and preparation process thereof |
| CN106587828A (en) * | 2016-12-11 | 2017-04-26 | 戴琪 | Method for preparing composite thermal-insulation mortar by using superfine thermal-insulation resin |
| CN107337397A (en) * | 2016-08-23 | 2017-11-10 | 如皋长江科技产业有限公司 | A kind of fireproof heat insulating wall covering |
| CN107663105A (en) * | 2017-11-13 | 2018-02-06 | 张家港市华孚实业有限公司 | A kind of mortar based on expanded perlite and preparation method thereof |
| CN107673708A (en) * | 2017-10-27 | 2018-02-09 | 济南大学 | It is a kind of to use thermal insulation mortar of modification infusorial earth and preparation method thereof |
| CN108483973A (en) * | 2018-03-31 | 2018-09-04 | 芜湖扬展新材料科技服务有限公司 | A kind of compound additive and its application in cement concrete |
| CN108911628A (en) * | 2018-07-27 | 2018-11-30 | 芜湖市棠华建材科技有限公司 | A kind of thermal insulation mortar and preparation method thereof with compared with low thermal conductivity |
| CN109553362A (en) * | 2019-01-14 | 2019-04-02 | 庞龙雨 | A kind of inorganic fibrous insulating thermal insulation mortar |
| CN110803936A (en) * | 2019-12-02 | 2020-02-18 | 沈阳众磊道桥有限公司 | Foamed concrete, preparation method and prefabricated foamed concrete heat-insulation wall |
| CN111168840A (en) * | 2020-01-14 | 2020-05-19 | 摩泰克梅蒂斯(中国)科技有限公司 | Mortar production control method and system |
| CN112160449A (en) * | 2020-10-11 | 2021-01-01 | 西南科技大学 | Assembly type composite wall structure and assembly method thereof |
| CN114573304A (en) * | 2022-04-01 | 2022-06-03 | 小飞鱼高新科技发展有限公司 | Building thermal insulation mortar with economic benefit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103382094A (en) * | 2013-07-24 | 2013-11-06 | 安徽英柯建材有限公司 | Anti-corrosion anti-erosion heat-preservation mortar |
| CN103382094B (en) * | 2013-07-24 | 2016-05-04 | 安徽英柯建材有限公司 | A kind of anticorrosion anti-erosion thermal insulation mortar |
| CN103641386A (en) * | 2013-11-08 | 2014-03-19 | 许炜 | Inorganic insulation mortar for building lightweight insulation brick |
| CN103664098A (en) * | 2013-11-26 | 2014-03-26 | 蚌埠市天网渔需用品有限公司 | Inorganic heat preservation mortar containing blast furnace slag |
| CN103787642A (en) * | 2013-12-12 | 2014-05-14 | 青岛无为保温材料有限公司 | Efficient thermal insulation energy-saving material |
| CN103787643A (en) * | 2013-12-12 | 2014-05-14 | 青岛无为保温材料有限公司 | Novel high-efficiency thermal-insulating energy-saving slurry and preparation method thereof |
| CN103755260A (en) * | 2013-12-31 | 2014-04-30 | 安徽省美域节能环保技术应用有限公司 | Light compound cement mortar |
| CN103771778A (en) * | 2013-12-31 | 2014-05-07 | 安徽省美域节能环保技术应用有限公司 | Composite cement mortar |
| CN103819142A (en) * | 2013-12-31 | 2014-05-28 | 安徽省美域节能环保技术应用有限公司 | Reinforced composite cement mortar |
| CN103864384A (en) * | 2014-02-10 | 2014-06-18 | 安徽众凯架业有限责任公司 | Fireproof moth-proof thermal mortar and preparation method thereof |
| CN103922789B (en) * | 2014-03-20 | 2015-04-08 | 马鞍山实达建材科技有限公司 | Inorganic foaming thermal-insulation mortar and preparation method thereof |
| CN103922789A (en) * | 2014-03-20 | 2014-07-16 | 马鞍山实达建材科技有限公司 | Inorganic foaming thermal-insulation mortar and preparation method thereof |
| CN103951325A (en) * | 2014-04-09 | 2014-07-30 | 谭志祥 | A-grade fireproof environment-friendly heat-insulation and preservation material |
| CN103951325B (en) * | 2014-04-09 | 2016-02-03 | 谭志祥 | A level fireproof environmental heat-insulating heat-preserving material |
| CN104072062A (en) * | 2014-07-09 | 2014-10-01 | 季青山 | Inorganic fire-proof heat-insulating heat-preserving energy-saving sepiolite powder and preparation method thereof |
| CN104193238A (en) * | 2014-07-24 | 2014-12-10 | 蚌埠市时代电子有限公司 | Iron ore tailing thermal insulation mortar and preparation method thereof |
| CN104291743A (en) * | 2014-07-24 | 2015-01-21 | 陶叶斌 | Ceramic-tile bonding mortar and preparation method thereof |
| CN104230227A (en) * | 2014-08-25 | 2014-12-24 | 张琦 | Decoration mortar and preparation method thereof |
| CN104230227B (en) * | 2014-08-25 | 2016-03-09 | 筑隆建材科技有限公司 | A kind of decoration mortar and preparation method thereof |
| CN105645859A (en) * | 2014-11-18 | 2016-06-08 | 天津鸿申墙体材料科技有限公司 | A composite thermal insulating mortar formula for building exterior walls and a preparing method thereof |
| CN104909670A (en) * | 2015-06-16 | 2015-09-16 | 合肥吉科新材料有限公司 | Light waterproof glass bead thermal insulation mortar and manufacturing method thereof |
| CN104973831A (en) * | 2015-06-17 | 2015-10-14 | 杭州正博新型建筑材料有限公司 | Construction rubber powder and preparation method therefor |
| CN104973831B (en) * | 2015-06-17 | 2017-02-01 | 杭州正博新型建筑材料有限公司 | Construction rubber powder and preparation method therefor |
| CN105198294A (en) * | 2015-09-11 | 2015-12-30 | 中国建筑材料科学研究总院 | Building insulation mortar prepared by red mud based alkali-activated cementitious material |
| CN105481311A (en) * | 2015-12-29 | 2016-04-13 | 慈溪卡希尔密封材料有限公司 | Insulation board and preparation method |
| CN105731921A (en) * | 2016-01-18 | 2016-07-06 | 陈国富 | Composite thermal-insulation mortar |
| CN106220070A (en) * | 2016-08-09 | 2016-12-14 | 东莞市晶谷新材料技术有限公司 | A kind of body of wall fireproof thermal-insulation composite material and preparation method thereof |
| CN107337397A (en) * | 2016-08-23 | 2017-11-10 | 如皋长江科技产业有限公司 | A kind of fireproof heat insulating wall covering |
| CN106396526A (en) * | 2016-09-09 | 2017-02-15 | 黄骅市闽源建材科技有限公司 | Fireproof insulation board and preparation process thereof |
| CN106587828A (en) * | 2016-12-11 | 2017-04-26 | 戴琪 | Method for preparing composite thermal-insulation mortar by using superfine thermal-insulation resin |
| CN107673708A (en) * | 2017-10-27 | 2018-02-09 | 济南大学 | It is a kind of to use thermal insulation mortar of modification infusorial earth and preparation method thereof |
| CN107663105A (en) * | 2017-11-13 | 2018-02-06 | 张家港市华孚实业有限公司 | A kind of mortar based on expanded perlite and preparation method thereof |
| CN108483973A (en) * | 2018-03-31 | 2018-09-04 | 芜湖扬展新材料科技服务有限公司 | A kind of compound additive and its application in cement concrete |
| CN108911628A (en) * | 2018-07-27 | 2018-11-30 | 芜湖市棠华建材科技有限公司 | A kind of thermal insulation mortar and preparation method thereof with compared with low thermal conductivity |
| CN109553362A (en) * | 2019-01-14 | 2019-04-02 | 庞龙雨 | A kind of inorganic fibrous insulating thermal insulation mortar |
| CN110803936A (en) * | 2019-12-02 | 2020-02-18 | 沈阳众磊道桥有限公司 | Foamed concrete, preparation method and prefabricated foamed concrete heat-insulation wall |
| CN111168840A (en) * | 2020-01-14 | 2020-05-19 | 摩泰克梅蒂斯(中国)科技有限公司 | Mortar production control method and system |
| CN112160449A (en) * | 2020-10-11 | 2021-01-01 | 西南科技大学 | Assembly type composite wall structure and assembly method thereof |
| CN114573304A (en) * | 2022-04-01 | 2022-06-03 | 小飞鱼高新科技发展有限公司 | Building thermal insulation mortar with economic benefit |
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