CN102911283A - Novel technology capable of extracting inulin through pressing method - Google Patents

Novel technology capable of extracting inulin through pressing method Download PDF

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Publication number
CN102911283A
CN102911283A CN2012104440815A CN201210444081A CN102911283A CN 102911283 A CN102911283 A CN 102911283A CN 2012104440815 A CN2012104440815 A CN 2012104440815A CN 201210444081 A CN201210444081 A CN 201210444081A CN 102911283 A CN102911283 A CN 102911283A
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jerusalem artichoke
inulin
juice
extracting solution
slag
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CN102911283B (en
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衣悦涛
冯大伟
盛岩
赵磊
时峰
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Yantai Institute of Coastal Zone Research of CAS
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Dongying Lanxin Biotechnology Co ltd
Yantai Institute of Coastal Zone Research of CAS
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Abstract

A novel technology capable of extracting inulin through a pressing method comprises the following steps: 1, performing juice squeezing Jerusalem artichoke which is cleaned and peeled, and respectively collecting Jerusalem artichoke juice and Jerusalem artichoke slag; 2, adding the Jerusalem artichoke slag in water for stirring and further extracting, and filtering to obtain an extract and Jerusalem artichoke slag filter cakes; 3, combining the Jerusalem artichoke juice and the extract, and filtering to remove suspension insoluble impurities so as to obtain a total extract; and 4, allowing the total extract to be subjected to edulcoration, bleaching and filtering, and adopting a nanofiltration membrane to perform concentration; sterilizing the concentrated solution after being subjected to desalination by strong cation exchange resin and weak anion exchange resin; and drying the sterilized solution to obtain the inulin. The method greatly reduces energy consumption and water consumption during the inulin extraction process, at the same time, the inulin extraction rate can reach more than 85 percent, the inulin is pure in colour, the purity is higher than or equal to 92 percent, and ash content is less than or equal to 0.25 percent, therefore, the comprehensive economic benefit is higher.

Description

A kind of milling process extracts the inulin novel process
Technical field
The present invention relates to the new resource food processing technique field, particularly produce the method for inulin with Jerusalem artichoke raw material.
Background technology
Inulin (Inulin) derives from the plants such as jerusalem artichoke, witloof, is a kind of functional Polylevulosan, also is unique water-soluble dietary fibre.Inulin is to be connected with β-(2,1) glycosidic link by D-fructofuranose molecule to generate, and major part is fructose on this chain, and a glucose is arranged endways, makes inulin have different character.Inulin has reducing blood-fat, improves intestinal environment, promotes proliferation of probiotics, anti-ly treats constipation, prevent colon cancer, promotion mineral absorption, obesity prevention, do not cause and can be used as the physiological functions such as diabetes patient by blood glucose fluctuation.Inulin has been accessory substance by more than 20 state approval in the world as a kind of functional ingredient of pure natural, is widely used in milk-product, beverage, low-fat low-calorie food, bakes and banks up with earth in food, the protective foods.China Ministry of Health was approved as new resource food with inulin in 2009.
The inulin processing technology mainly contains hot dipping extraction of the juice, two carbon method and the coupling of resin purification method, ultra-filtration technique, countercurrent extraction technology etc.In actually operating, hot dipping extraction of the juice efficient is low, water consumption is large; The decolouring of two carbon method can cause a large amount of wastes of material; Resin purification adopts reinforcing yin essence resin cation (R.C.) and weak zwitterion resin to be used in conjunction the purpose that reaches desalination usually, and material can be caused damage by resin absorption, affects the inulin yield.Although countercurrent extraction technology efficient is higher, facility investment is higher, and energy consumption is higher in the equipment running process.In a word, traditional technology at extraction yield, take off monose, decolour, go the aspect such as mineral substance to have some problems, have the shortcomings such as water consumption is large, power consumption is higher, extraction yield is lower, operation is grown, cost is higher.The application of the countercurrent extraction technology of inulin in inulin extracts is a much progress of industry, but also has the higher shortcoming of energy consumption.
Summary of the invention
The purpose of this invention is to provide a kind of technique of producing inulin, solve the shortcomings such as the prior art water consumption is large, power consumption is higher, extraction yield is lower, operation is long, cost is higher.
Technical scheme of the present invention may further comprise the steps:
(1), will clean jerusalem artichoke rear jerusalem artichoke juice and the jerusalem artichoke slag collected respectively of squeezing the juice of decortication;
(2), the jerusalem artichoke slag added entry stir to extract, filter and obtain extracting solution and jerusalem artichoke slag filter cake;
(3), merge jerusalem artichoke juice and extracting solution, remove by filter the suspension insoluble impurities and obtain total extracting solution;
(4), total extracting solution passed through removal of impurities, decolouring, filtration successively after, adopt nanofiltration membrane to concentrate; Sterilize after concentrated solution process strong cation-exchanging resin and the weak anion exchange resin desalination; Solution after the sterilization carries out obtaining inulin after the drying.
Such scheme also comprises following optimal way:
Described step (1) is squeezed the juice and is adopted the screw extrusion juice extractor.
Described step (2) water is pure water, and its add-on is no more than the twice of jerusalem artichoke slag weight; The temperature of stir extracting is that 70-100 ℃, time are 20-80 minute.
Lime carbonating method is adopted in removal of impurities in the described step (4), and the activated carbon decolorizing method is adopted in decolouring, and nanofiltration membrane adopts the daltonian nanofiltration membrane of molecular weight cut-off 200-300, is used for removing small molecular weight impurity and moisture; The described dry spraying drying that adopts,
Described lime carbonating method is: add solid Ca(OH in total extracting solution) 2, regulate pH value 10.0, stirred 30 minutes, then pass into CO 2Gas reaches till 7.0 pH value; Described activated carbon decolorizing method is: adding accounts for total extracting solution gross weight 2 ‰ gacs, decolours 30 minutes; Inulin concentration was 20% after described nanofiltration membrane was concentrated.
The present invention is under the prerequisite of the higher inulin extraction yield of maintenance, technological process is mainly extracted inulin with the normal temperature milling process, inulin extraction process Simple fast in early stage, do not use a large amount of hot water in the technological process, therefore greatly reduce energy consumption and water consumption in the inulin leaching process, the inulin extraction yield can reach more than 85% simultaneously, the inulin color that obtains is pure, purity 〉=92%, ash content≤0.25%, so overall economic efficiency is higher.
Embodiment
The present invention is described further below in conjunction with specific embodiment.
Embodiment 1
The bright jerusalem artichoke of 10kg is cleaned decortication; The jerusalem artichoke of cleaning after peeling is sent into the screw extrusion juice extractor, collect respectively jerusalem artichoke juice and jerusalem artichoke slag; Obtain 6.8kg jerusalem artichoke juice and 3.0kg jerusalem artichoke slag (step such as decortication has loss); The jerusalem artichoke slag is added in the extraction still, and 75 ℃ the pure water that adds again 1.5kg stirs and extracts 75min, and press filtration obtains extracting solution and jerusalem artichoke slag filter cake; Merge jerusalem artichoke juice and jerusalem artichoke slag extracting solution, remove by filter the suspension insoluble impurities, add Ca(OH) 2Solid stirs that (pH value keeps 10.0) passes into CO after 30 minutes 2Gas makes pH value reach 7.0, add again 2 ‰ gacs, decoloured 30 minutes, filter, it is about 20% that filtrate is concentrated into inulin concentration through nanofiltration (200 dalton), and concentrated solution is after strong cation and the desalination of weakly anionic resin exchange column, spraying drying, obtain white inulin powder 1.1kg, purity 93%, ash content 0.2%.
Embodiment 2
The bright jerusalem artichoke of 15kg is cleaned decortication; The jerusalem artichoke of cleaning after peeling is sent into the screw extrusion juice extractor, collect respectively jerusalem artichoke juice and jerusalem artichoke slag; Obtain 10.5kg jerusalem artichoke juice and 4.2kg jerusalem artichoke slag (step such as decortication has loss); The jerusalem artichoke slag of gained adds in the extraction still in the step 3, and the pure water that adds again 85 ℃ of 4.2kg stirs and extracts 50min, and press filtration obtains extracting solution and jerusalem artichoke slag filter cake; Merge jerusalem artichoke juice and jerusalem artichoke slag extracting solution, remove by filter the suspension insoluble impurities, add Ca(OH) 2Solid stirs that (pH value keeps 10.0) passes into CO after 30 minutes 2Gas makes pH value reach 7.0, add again 2 ‰ gacs, decoloured 30 minutes, filter, it is about 20% that filtrate is concentrated into inulin concentration through nanofiltration (200 dalton), and concentrated solution is after strong cation and the desalination of weakly anionic resin exchange column, spraying drying, obtain white inulin powder 1.7kg, purity 92%, ash content 0.25%.
Embodiment 3
The bright jerusalem artichoke of 8kg is cleaned decortication; The jerusalem artichoke of cleaning after peeling is sent into the screw extrusion juice extractor, collect respectively jerusalem artichoke juice and jerusalem artichoke slag; Obtain 5.4kg jerusalem artichoke juice and 2.5kg jerusalem artichoke slag (step such as decortication has loss); The jerusalem artichoke slag of gained adds in the extraction still in the step 3, and the pure water that adds again 95 ℃ of 5.0kg stirs and extracts 25min, and press filtration obtains extracting solution and jerusalem artichoke slag filter cake; Merge jerusalem artichoke juice and jerusalem artichoke slag extracting solution, remove by filter the suspension insoluble impurities, add Ca(OH) 2Solid stirs that (pH value keeps 10.0) passes into CO after 30 minutes 2Gas makes pH value reach 7.0, add again 2 ‰ gacs, decoloured 30 minutes, filter, it is about 20% that filtrate is concentrated into inulin concentration through nanofiltration (200 dalton), and concentrated solution is after strong cation and the desalination of weakly anionic resin exchange column, spraying drying, obtain white inulin powder 0.85kg, purity 94%, ash content 0.18%.
Embodiment 4
Keep only nanofiltration membrane being changed into molecular weight cut-off 300 daltonian nanofiltration membrane on the constant basis of embodiment 1 other technological processs; Obtain white inulin powder 1.2kg, purity 92.5%, ash content 0.22%.
Above-described embodiment 1-4 only is exemplary embodiments of the present invention, and those skilled in the art can technical scheme according to the present invention make simple adjustment fully, but identical with flesh and blood of the present invention, therefore falls within protection scope of the present invention equally.

Claims (5)

1. a milling process extracts the inulin novel process, it is characterized in that concrete steps are:
(1), will clean jerusalem artichoke rear jerusalem artichoke juice and the jerusalem artichoke slag collected respectively of squeezing the juice of decortication;
(2), the jerusalem artichoke slag added entry stir to extract, filter and obtain extracting solution and jerusalem artichoke slag filter cake;
(3), merge jerusalem artichoke juice and extracting solution, remove by filter the suspension insoluble impurities and obtain total extracting solution;
(4), total extracting solution passed through removal of impurities, decolouring, filtration successively after, adopt nanofiltration membrane to concentrate; Sterilize after concentrated solution process strong cation-exchanging resin and the weak anion exchange resin desalination; Solution after the sterilization carries out obtaining inulin after the drying.
2. milling process according to claim 1 extracts the inulin novel process, it is characterized in that, described step (1) is squeezed the juice and adopted the screw extrusion juice extractor.
3. milling process according to claim 1 and 2 extracts the inulin novel process, it is characterized in that described step (2) water is pure water, and its add-on is no more than the twice of jerusalem artichoke slag weight; The temperature of stir extracting is that 70-100 ℃, time are 20-80 minute.
4. milling process according to claim 1 and 2 extracts the inulin novel process, it is characterized in that, lime carbonating method is adopted in removal of impurities in the described step (4), and the activated carbon decolorizing method is adopted in decolouring, and nanofiltration membrane adopts the daltonian nanofiltration membrane of molecular weight cut-off 200-300; The described dry spraying drying that adopts.
5. milling process according to claim 4 extracts the inulin novel process, it is characterized in that described lime carbonating method is: add solid Ca(OH in total extracting solution) 2, regulate pH value 10.0, stirred 30 minutes, then pass into CO 2Gas reaches till 7.0 pH value; Described activated carbon decolorizing method is: adding accounts for total extracting solution gross weight 2 ‰ gacs, decolours 30 minutes; Inulin concentration was 20% after described nanofiltration membrane was concentrated.
CN201210444081.5A 2012-11-09 2012-11-09 Novel technology capable of extracting inulin through squeezing method Active CN102911283B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923231A (en) * 2014-04-18 2014-07-16 中国科学院烟台海岸带研究所 Method for continuously preparing inulin and pectin by using jerusalem artichoke and/or endives
CN104987434A (en) * 2015-07-15 2015-10-21 中国科学院烟台海岸带研究所 Method for extracting inulin by medium-low-temperature water
CN105193894A (en) * 2015-11-14 2015-12-30 芜湖天成普阳中药科技有限公司 Freshly squeezed vacuum drying cholla stem powdery decoction pieces and preparation process thereof
CN105384851A (en) * 2015-11-10 2016-03-09 军株(大连)生物产业有限公司 Extraction method for producing inulin by cichorium intybus
CN106617115A (en) * 2017-02-20 2017-05-10 湖南华诚生物资源股份有限公司 Method for separating soluble dietary fibers from Momordica grosvenori production waste liquid
CN106674383A (en) * 2016-12-30 2017-05-17 晨光生物科技集团股份有限公司 Industrial method for rapidly and efficiently producing inulin
CN108467441A (en) * 2018-04-25 2018-08-31 厦门欣赛科技有限公司 A kind of inulin preparation method and preparation system
CN107602731B (en) * 2017-10-09 2019-12-20 晨光生物科技集团股份有限公司 Industrial production method for extracting inulin from jerusalem artichoke
CN110845550A (en) * 2019-12-03 2020-02-28 中国科学院青岛生物能源与过程研究所 Deep desalination and purification method of glycerol glucoside

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1359957A (en) * 2001-10-26 2002-07-24 季明 Bicarbonate process for preparing synanthrin from Jerusalem artichoke
CN1865290A (en) * 2006-06-23 2006-11-22 天津农学院 Extraction method of polysaccharide from winter jujub
CN101402984A (en) * 2008-11-12 2009-04-08 南京泛成生物化工有限公司 Method for extracting inulin with assistance of biological enzyme

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1359957A (en) * 2001-10-26 2002-07-24 季明 Bicarbonate process for preparing synanthrin from Jerusalem artichoke
CN1865290A (en) * 2006-06-23 2006-11-22 天津农学院 Extraction method of polysaccharide from winter jujub
CN101402984A (en) * 2008-11-12 2009-04-08 南京泛成生物化工有限公司 Method for extracting inulin with assistance of biological enzyme

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103923231A (en) * 2014-04-18 2014-07-16 中国科学院烟台海岸带研究所 Method for continuously preparing inulin and pectin by using jerusalem artichoke and/or endives
CN103923231B (en) * 2014-04-18 2016-04-27 中国科学院烟台海岸带研究所 A kind of method utilizing jerusalem artichoke and/or witloof continuous production inulin and pectin
CN104987434A (en) * 2015-07-15 2015-10-21 中国科学院烟台海岸带研究所 Method for extracting inulin by medium-low-temperature water
CN105384851A (en) * 2015-11-10 2016-03-09 军株(大连)生物产业有限公司 Extraction method for producing inulin by cichorium intybus
CN105193894A (en) * 2015-11-14 2015-12-30 芜湖天成普阳中药科技有限公司 Freshly squeezed vacuum drying cholla stem powdery decoction pieces and preparation process thereof
CN106674383A (en) * 2016-12-30 2017-05-17 晨光生物科技集团股份有限公司 Industrial method for rapidly and efficiently producing inulin
CN106674383B (en) * 2016-12-30 2019-05-14 晨光生物科技集团股份有限公司 A kind of industrial method quickly, efficiently producing inulin
CN106617115A (en) * 2017-02-20 2017-05-10 湖南华诚生物资源股份有限公司 Method for separating soluble dietary fibers from Momordica grosvenori production waste liquid
CN107602731B (en) * 2017-10-09 2019-12-20 晨光生物科技集团股份有限公司 Industrial production method for extracting inulin from jerusalem artichoke
CN108467441A (en) * 2018-04-25 2018-08-31 厦门欣赛科技有限公司 A kind of inulin preparation method and preparation system
CN110845550A (en) * 2019-12-03 2020-02-28 中国科学院青岛生物能源与过程研究所 Deep desalination and purification method of glycerol glucoside
CN110845550B (en) * 2019-12-03 2021-03-19 中国科学院青岛生物能源与过程研究所 Deep desalination and purification method of glycerol glucoside

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Effective date of registration: 20160325

Address after: Chunhui road Laishan District 264003 Shandong city of Yantai province No. 17

Patentee after: Yantai Institute of Coastal Zone Research, Chinese Academy of Sciences

Address before: Chunhui road Laishan District 264003 Shandong city of Yantai province No. 17

Patentee before: Yantai Institute of Coastal Zone Research, Chinese Academy of Sciences

Patentee before: Dongying Lanxin Biological Technology Co., Ltd.

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Application publication date: 20130206

Assignee: Shandong Light Energy Biotechnology Co.,Ltd.

Assignor: YANTAI INSTITUTE OF COASTAL ZONE RESEARCH, CHINESE ACADEMY OF SCIENCES

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Denomination of invention: A new technology of extracting inulin by pressing

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