CN102909562B - Automatic argon welding combine for electromagnetic valves - Google Patents
Automatic argon welding combine for electromagnetic valves Download PDFInfo
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- CN102909562B CN102909562B CN201210418603.4A CN201210418603A CN102909562B CN 102909562 B CN102909562 B CN 102909562B CN 201210418603 A CN201210418603 A CN 201210418603A CN 102909562 B CN102909562 B CN 102909562B
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Abstract
An automatic argon welding combine for electromagnetic valves comprises a base (1), a turnplate (2), a correcting mechanism (3), a collar mechanism (4), a wire shearing mechanism (5), a welding mechanism (6) and a control box (7). An indexer (8) is disposed on the base (1). The turnplate (2) is rotatably connected to the base (1). A rotary shaft of the indexer (8) is connected with the lower end face of the turnplate (2). An axis of the rotary shaft of the indexer (8) is collinear with an axis of the turnplate (2). At least five electromagnetic valve fixtures (9) are peripherally arranged at the outer edge of the upper end face of the turnplate (2). The electromagnetic valve fixtures (9) are evenly distributed on the periphery of the turnplate (2). Center of a circle formed by centers of the electromagnetic valve fixtures (9) is concentric with center of the turnplate (2). The correcting mechanism (3), the collar mechanism (4), the wire shearing mechanism (5) and the welding mechanism (6) are all fixed at the position of the base (1), close to the outer edge of the turnplate (2), and are sequentially arranged along rotation direction of the turnplate (2). The correcting mechanism (3), the collar mechanism (4), the wire shearing mechanism (5), the welding mechanism (6) and the indexer (8) are all electrically connected with a control box (7). Compared with the prior art, the automatic argon welding combine for electromagnetic valves has the advantages of higher production efficiency with low pay, lower in energy consumption and lower production cost of electromagnetic valves.
Description
Technical field
The invention belongs to apparatus automatization assembling field, particularly relate to the automatic argon welding all-in-one of a kind of magnetic valve.
Background technology
At present, the argon welding of prior art magnetic valve relies on workman's hand assembled to complete completely, in operating process, first workman wipes out enamel-covered wire unnecessary on magnetic valve by scissors, subsequently the magnetic valve of wiping out unnecessary enamel-covered wire is placed on the magnetic valve fixture of fore shaft machine and carries out fore shaft; Again fore shaft rear electromagnetic valve is placed on the magnetic valve fixture of argon welding machine and carries out soldering; Finally take out.But the every procedure of the argon welding of the magnetic valve of prior art all needs artificial participation, workman's workload is larger, and easily occur production safety problem, production efficiency is lower, so the production efficiency of the argon welding of prior art magnetic valve is slower, need more workman could improve output, make labor wage cost higher, and production equipment is more, is not easy to administer and maintain, make equipment cost higher, finally make the production cost of magnetic valve higher.
Summary of the invention
The present invention is directed to above problem provides a kind of production efficiency higher, and labor wage is lower, and the lower automatic argon welding all-in-one of magnetic valve of magnetic valve production cost.
The present invention overcomes the above problems technical scheme used: a kind of automatic argon welding all-in-one of magnetic valve with following structure is provided, and it comprises support, rotating disk, aligning gear, locking mechanism, thread cutting mechanism, welding mechanism and control box, described support is provided with protractor, described dial rotation is connected on support, the rotating shaft of described protractor is connected with rotating disk lower surface, and the axis of protractor rotating shaft and the axis of rotating disk are on same straight line, described rotating disk upper surface is circumferentially with at least five magnetic valve fixtures on nearly outer peripheral position, described at least five magnetic valve fixtures being circumferentially uniformly distributed along rotating disk, and the aligning gear that the center of circle of circumference being formed centrally at least five magnetic valve fixtures and the center of circle of rotating disk are concentric, described, locking mechanism, thread cutting mechanism and welding mechanism are all fixed on the outer peripheral position of nearly rotating disk on support, and are followed successively by aligning gear along the direction of dial rotation, locking mechanism, thread cutting mechanism and welding mechanism, described control box is fixed on support, described aligning gear, locking mechanism, thread cutting mechanism, welding mechanism and protractor are all electrically connected to control box.
Adopt after above structure, compared with prior art, the present invention is due at least five magnetic valve fixtures are arranged on rotating disk, and be provided with aligning gear around at rotating disk, locking mechanism, thread cutting mechanism and welding mechanism, and rotating disk certain angle of each rotation under the control of protractor, make each mechanism under all have a fixture, workman, the blank of magnetic valve is placed in the fixture on rotating disk, under the rotation of rotating disk, blank in fixture and fixture is first delivered to the below of aligning gear, aligning gear is by the position correction of the magnetic valve blank in fixture subsequently, and magnetic valve blank after proofreading and correct under the rotation of rotating disk, forward to locking mechanism under, now locking mechanism work is carried out fore shaft to magnetic valve blank, magnetic valve blank after fore shaft turn to thread cutting mechanism under, enamel-covered wire unnecessary on magnetic valve blank is wiped out in now thread cutting mechanism work, magnetic valve blank after trimming turn to welding mechanism under, now welding mechanism work is welded on enamel-covered wire on magnetic valve, the magnetic valve that last workman only need complete welding is taken out, so workman only needs magnetic valve blank to be placed on fixture, when completing, pressing takes out simultaneously, with respect to original pure manual production, production efficiency at least improves more than five times, required number of workers is also less, wage cost is also just lower, energy consumption is also relatively low, and then make significantly to reduce the production cost of magnetic valve.Therefore to have production efficiency higher in the present invention, and labor wage is lower, and energy consumption is relatively low and make the feature that magnetic valve production cost is lower.
As improvement, between described aligning gear and support, between locking mechanism and support, between thread cutting mechanism and support and be equipped with fixed leg between welding mechanism and support and be connected, the independent fixed leg setting of each mechanism, while making installation and maintenance, unaffected each other, facilitate installation of the present invention and later maintenance, and then reduce production cost of the present invention and maintenance cost.
As further improvement, described aligning gear comprises to be proofreaied and correct cylinder and proofreaies and correct contact, described correction cylinder is fixed on each self-corresponding fixed leg, described correction contact is connected with the piston rod of proofreading and correct cylinder, described correction contact be arranged in circumference that at least five magnetic valve fixtures are formed centrally directly over, the aligning gear of this structure is simple in structure, parts are less, cost is also relatively low, and dependability is also better.
As further improving again, described locking mechanism comprises fore shaft cylinder and fore shaft pressure head, described fore shaft cylinder is fixed on each self-corresponding fixed leg, described fore shaft pressure head is connected with the piston rod of fore shaft cylinder, described fore shaft pressure head be arranged in circumference that at least five magnetic valve fixtures are formed centrally directly over, the fore shaft pressure head that fore shaft pressure head is prior art, the parts of the locking mechanism of this structure are less, production cost is lower, and dependability is also better.
As further improving again, described thread cutting mechanism comprises trimming cylinder and cutter, described trimming cylinder is fixed on each self-corresponding fixed leg, described cutter is connected with the piston rod of trimming cylinder, described cutter be arranged in circumference that at least five magnetic valve fixtures are formed centrally directly over, the thread cutting mechanism parts of this structure are less, and production cost is lower, and dependability is also better.
As further improving again, described welding mechanism comprises welding machine, weld cylinder and soldering tip, described welding machine is connected with support, described weld cylinder is fixed on each self-corresponding fixed leg, described soldering tip is fixed on the piston rod of weld cylinder, and soldering tip is connected with welding machine, and this welding mechanism has only increased a weld cylinder with respect to the welding mechanism of prior art, improvement cost is lower, and then further reduces production cost of the present invention.
As further improving again, near described support top rotary table, be provided with drawing mechanism, described drawing mechanism is positioned near the position away from thread cutting mechanism of welding mechanism, after drawing mechanism arranges, workman is without manual feeding again, and workman's hand is higher away from mechanical probability, be not prone to safety problem, and the efficiency of discharging is higher, further improves production efficiency of the present invention, and then reduce use cost of the present invention.
As further improving, described drawing mechanism comprises support, feeding chuck, feeding cylinder and discharging cylinder, described support is fixed on support, and support is positioned near the position away from thread cutting mechanism of welding mechanism, described discharging cylinder is straight line cylinder, and the middle part of discharging cylinder is fixed on support, one end of discharging cylinder is positioned at the top of rotating disk, the other end of discharging cylinder is away from rotating disk, described feeding cylinder is connected with the slide block of discharging cylinder, described feeding chuck is connected with the piston rod of feeding cylinder, the drawing mechanism parts of this structure are less, production cost is lower, dependability is also better.
Accompanying drawing explanation
Fig. 1 is the structural representation of the automatic argon welding all-in-one of magnetic valve of the present invention.
As shown in the figure: 1, support, 2, rotating disk, 3, aligning gear, 4, locking mechanism, 5, thread cutting mechanism, 6, welding mechanism, 7, control box, 8, protractor, 9, magnetic valve fixture, 10, proofread and correct cylinder, 11, proofread and correct contact, 12, fore shaft cylinder, 13, fore shaft pressure head, 14, trimming cylinder, 15, cutter, 16, welding machine, 17, weld cylinder, 18, soldering tip, 19, fixed leg, 20, drawing mechanism, 21, support, 22, feeding chuck, 23, feeding cylinder, 24, discharging cylinder, 25, lift cylinder.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described further.
The automatic argon welding all-in-one of a kind of magnetic valve as shown in Figure 1, it comprises support 1, rotating disk 2, aligning gear 3, locking mechanism 4, thread cutting mechanism 5, welding mechanism 6 and control box 7, described support 1 is provided with protractor 8, described rotating disk 2 is rotatably connected on support 1, the rotating shaft of described protractor 8 is connected with rotating disk 2 lower surfaces, and the axis of protractor 8 rotating shafts and the axis of rotating disk 2 are on same straight line, (this example is ten, also can be six on described rotating disk 2 nearly outer peripheral positions, upper surface, to be circumferentially with at least five magnetic valve fixtures 9, seven, nine, 12 or 14 etc.), at least five described magnetic valve fixtures 9 are circumferentially uniformly distributed along rotating disk 2, and the center of circle of the circumference being formed centrally at least five magnetic valve fixtures 9 is concentric with the center of circle of rotating disk 2, described aligning gear 3, locking mechanism 4, thread cutting mechanism 5 and welding mechanism 6 are all fixed on the outer peripheral position of nearly rotating disk 2 on support 1, and the direction of rotating along rotating disk 2 is followed successively by aligning gear 3, locking mechanism 4, thread cutting mechanism 5 and welding mechanism 6, described control box 7 is fixed on support 1, described aligning gear 3, locking mechanism 4, thread cutting mechanism 5, welding mechanism 6 and protractor 8 are all electrically connected to control box 7.
Between described aligning gear 3 and support 1, between locking mechanism 4 and support 1, between thread cutting mechanism 5 and support 1 and be equipped with fixed leg 19 between welding mechanism 6 and support 1 and be connected, be all corresponding fixed legs 19 separately of aligning gear 3, locking mechanism 4, thread cutting mechanism 5 and welding mechanism 6, also can be regarded as four fixed legs 19 and be circumferentially arranged on support 1 along rotating disk 2, four fixed legs 19 arrange respectively aligning gear 3, locking mechanism 4, thread cutting mechanism 5 and welding mechanism 6.
Described aligning gear 3 comprises to be proofreaied and correct cylinder 10 and proofreaies and correct contact 11, described correction cylinder 10 is fixed on each self-corresponding fixed leg 19, described correction contact 11 is connected with the piston rod of proofreading and correct cylinder 10, described correction contact 11 be arranged in circumference that at least five magnetic valve fixtures 9 are formed centrally directly over, this can guarantee that proofreading and correct contact 11 can be corrected to magnetic valve blank on magnetic valve fixture 9 on correct position when correction cylinder 10 working piston bars press down.
Described locking mechanism 4 comprises fore shaft cylinder 12 and fore shaft pressure head 13, fore shaft pressure head 13 is the fore shaft pressure head in prior art lock catch device, described fore shaft cylinder 12 is fixed on each self-corresponding fixed leg 19, described fore shaft pressure head 13 is connected with the piston rod of fore shaft cylinder 12, described fore shaft pressure head 13 be arranged in circumference that at least five magnetic valve fixtures 9 are formed centrally directly over, in the time of can guaranteeing that fore shaft cylinder 12 working piston bars press down, fore shaft pressure head 13 faces magnetic valve blank and presses down, thereby guarantees the fore shaft effect of magnetic valve blank.
Described thread cutting mechanism 5 comprises trimming cylinder 14 and cutter 15, described cutter 15 is connected with the piston rod of trimming cylinder 14, between described trimming cylinder 14 and fixed leg 19, be provided with lift cylinder 25, described lift cylinder 25 is fixedly connected with each self-corresponding fixed leg 19, the piston rod of lift cylinder 25 is connected with trimming cylinder 14, described cutter 15 be arranged in circumference that at least five magnetic valve fixtures 9 are formed centrally directly over, guarantee magnetic valve fixture 9 run to cutter 15 under time, lift cylinder 25 work, cutter 15 and trimming cylinder 14 are delivered to lower limit place, now the unnecessary enamel-covered wire of magnetic valve blank is sitting at the knife-edge part of cutter 15, cutter 15 can be wiped out unnecessary enamel-covered wire under the effect of trimming cylinder 14 piston rods, thereby guarantee to have good trimming effect.
Described welding mechanism 6 comprises welding machine 16, weld cylinder 17 and soldering tip 18, described welding machine 16 is connected with support 1, described weld cylinder 17 is fixed on each self-corresponding fixed leg 19, and described soldering tip 18 is fixed on the piston rod of weld cylinder 17, and soldering tip 18 is connected with welding machine 16.
Near described support 1 top rotary table 2, be provided with drawing mechanism 20, described drawing mechanism 20 is positioned near the position away from thread cutting mechanism 5 of welding mechanism 6.
Described drawing mechanism 20 comprises support 21, feeding chuck 22, feeding cylinder 23 and discharging cylinder 24, described support 21 is fixed on support 1, and support 21 is positioned near the position away from thread cutting mechanism 5 of welding mechanism 6, described discharging cylinder 24 is straight line cylinder, and the middle part of discharging cylinder 24 is fixed on support 21, one end of discharging cylinder 24 is positioned at the top of rotating disk 2, the other end of discharging cylinder 24 is away from rotating disk 2, described feeding cylinder 23 is connected with the slide block of discharging cylinder 22, and described feeding chuck 24 is connected with the piston rod of feeding cylinder 23.
The related parts of foregoing are commercially available prod.
Above embodiment is only preferred embodiment of the present invention, and the present invention is not limited only to above embodiment and has also allowed other structural change, allly in rights to independence claimed range of the present invention, changes, and all belongs to protection domain of the present invention.
Claims (8)
1. the automatic argon welding all-in-one of magnetic valve, it is characterized in that: it comprises support (1), rotating disk (2), aligning gear (3), locking mechanism (4), thread cutting mechanism (5), welding mechanism (6) and control box (7), described support (1) is provided with protractor (8), described rotating disk (2) is rotatably connected on support (1), the rotating shaft of described protractor (8) is connected with rotating disk (2) lower surface, and the axis of protractor (8) rotating shaft and the axis of rotating disk (2) are on same straight line, described rotating disk (2) upper surface is circumferentially with at least five magnetic valve fixtures (9) on nearly outer peripheral position, described at least five magnetic valve fixtures (9) being circumferentially uniformly distributed along rotating disk (2), and the center of circle of the circumference being formed centrally at least five magnetic valve fixtures (9) is concentric with the center of circle of rotating disk (2), described aligning gear (3), locking mechanism (4), thread cutting mechanism (5) and welding mechanism (6) are all fixed on the outer peripheral position of the upper nearly rotating disk (2) of support (1), and the direction of rotating along rotating disk (2) is followed successively by aligning gear (3), locking mechanism (4), thread cutting mechanism (5) and welding mechanism (6), described control box (7) is fixed on support (1), described aligning gear (3), locking mechanism (4), thread cutting mechanism (5), welding mechanism (6) and protractor (8) are all electrically connected to control box (7).
2. the automatic argon welding all-in-one of magnetic valve according to claim 1, is characterized in that: between described aligning gear (3) and support (1), between locking mechanism (4) and support (1), between thread cutting mechanism (5) and support (1) and be equipped with fixed leg (19) between welding mechanism (6) and support (1) and be connected.
3. the automatic argon welding all-in-one of magnetic valve according to claim 2, it is characterized in that: described aligning gear (3) comprises to be proofreaied and correct cylinder (10) and proofread and correct contact (11), described correction cylinder (10) is fixed on each self-corresponding fixed leg (19), described correction contact (11) is connected with the piston rod of proofreading and correct cylinder (10), described correction contact (11) be arranged in circumference that at least five magnetic valve fixtures (9) are formed centrally directly over.
4. the automatic argon welding all-in-one of magnetic valve according to claim 2, it is characterized in that: described locking mechanism (4) comprises fore shaft cylinder (12) and fore shaft pressure head (13), described fore shaft cylinder (12) is fixed on each self-corresponding fixed leg (19), described fore shaft pressure head (13) is connected with the piston rod of fore shaft cylinder (12), described fore shaft pressure head (13) be arranged in circumference that at least five magnetic valve fixtures (9) are formed centrally directly over.
5. the automatic argon welding all-in-one of magnetic valve according to claim 2, it is characterized in that: described thread cutting mechanism (5) comprises trimming cylinder (14) and cutter (15), described cutter (15) is connected with the piston rod of trimming cylinder (14), between described trimming cylinder (14) and fixed leg (19), be provided with lift cylinder (25), described lift cylinder (25) is fixedly connected with each self-corresponding fixed leg (19), the piston rod of lift cylinder (25) is connected with trimming cylinder (14), described cutter (15) be arranged in circumference that at least five magnetic valve fixtures (9) are formed centrally directly over.
6. the automatic argon welding all-in-one of magnetic valve according to claim 2, it is characterized in that: described welding mechanism (6) comprises welding machine (16), weld cylinder (17) and soldering tip (18), described welding machine (16) is connected with support (1), described weld cylinder (17) is fixed on each self-corresponding fixed leg (19), described soldering tip (18) is fixed on the piston rod of weld cylinder (17), and soldering tip (18) is connected with welding machine (16).
7. the automatic argon welding all-in-one of magnetic valve according to claim 1, it is characterized in that: near described support (1) top rotary table (2), be provided with drawing mechanism (20), described drawing mechanism (20) is positioned near the position away from thread cutting mechanism (5) of welding mechanism (6).
8. the automatic argon welding all-in-one of magnetic valve according to claim 7, it is characterized in that: described drawing mechanism (20) comprises support (21), feeding chuck (22), feeding cylinder (23) and discharging cylinder (24), described support (21) is fixed on support (1), and support (21) is positioned near the position away from thread cutting mechanism (5) of welding mechanism (6), described discharging cylinder (24) is straight line cylinder, and the middle part of discharging cylinder (24) is fixed on support (21), one end of discharging cylinder (24) is positioned at the top of rotating disk (2), the other end of discharging cylinder (24) is away from rotating disk (2), described feeding cylinder (23) is connected with the slide block of discharging cylinder (24), described feeding chuck (22) is connected with the piston rod of feeding cylinder (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210418603.4A CN102909562B (en) | 2012-10-29 | 2012-10-29 | Automatic argon welding combine for electromagnetic valves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210418603.4A CN102909562B (en) | 2012-10-29 | 2012-10-29 | Automatic argon welding combine for electromagnetic valves |
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| Publication Number | Publication Date |
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| CN102909562A CN102909562A (en) | 2013-02-06 |
| CN102909562B true CN102909562B (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210418603.4A Active CN102909562B (en) | 2012-10-29 | 2012-10-29 | Automatic argon welding combine for electromagnetic valves |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962689A (en) * | 2014-03-24 | 2014-08-06 | 伟本机电（上海）有限公司 | Argon arc welding dedicated machine for lift motor stator core |
| CN105921919A (en) * | 2016-05-26 | 2016-09-07 | 杭州伊斯特塑料制品有限公司 | Welding machine for cargo transferring bag |
| CN107470516A (en) * | 2016-06-08 | 2017-12-15 | 浙江欣通电气有限公司 | A kind of double gold braiding wire bonding complete machines |
| CN106425439A (en) * | 2016-11-23 | 2017-02-22 | 合肥智博生物科技有限公司 | Feed transmission mechanism and rotating disc type auto-screwdriving machine provided with same |
| CN106964865B (en) * | 2017-04-21 | 2019-05-03 | 乐清野岛机电有限公司 | A kind of low-voltage circuit breaker electromagnetic coil assembly is welded system and welding method |
| CN113290387A (en) * | 2021-05-07 | 2021-08-24 | 温州职业技术学院 | Full-automatic forming and processing equipment for valve element |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4456799B2 (en) * | 2001-11-01 | 2010-04-28 | 株式会社不二工機 | solenoid valve |
| CN201091963Y (en) * | 2007-07-27 | 2008-07-30 | 比亚迪股份有限公司 | Welding device for magnetic valve of anti-lock braking system |
| CN201095360Y (en) * | 2007-10-24 | 2008-08-06 | 万向集团公司 | ABS normal open magnetic valve structure |
| CN201405165Y (en) * | 2009-04-11 | 2010-02-17 | 广东美的电器股份有限公司 | Electromagnetic valve welding tool |
| JP5558871B2 (en) * | 2010-03-15 | 2014-07-23 | 株式会社ダイヘン | Arc welding equipment |
| CN202804646U (en) * | 2012-10-29 | 2013-03-20 | 宁波奥凯安全科技有限公司 | Automatic argon welding all-in-one machine of electromagnetic valve |
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