CN102909555A - Machining device - Google Patents
Machining device Download PDFInfo
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- CN102909555A CN102909555A CN2011102303096A CN201110230309A CN102909555A CN 102909555 A CN102909555 A CN 102909555A CN 2011102303096 A CN2011102303096 A CN 2011102303096A CN 201110230309 A CN201110230309 A CN 201110230309A CN 102909555 A CN102909555 A CN 102909555A
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Abstract
The invention relates to a machining device. The machining device is easily used for deburring and chamfering two surfaces of a gear and also can be effectively used for machining a large-sized gear, and the deburring machining and the chamfering machining meeting the requirements can be carried out. The machining device is characterized by comprising a workpiece holding part for holding a workpiece, a workpiece holding part rotating element acting on the workpiece holding part and a machining machine which is arranged in a manner opposite to the workpiece which is held on the holding part.
Description
Technical field
The present invention relates to a kind ofly carry out the processing unit (plant) of deburring, chamfer machining etc. to what the methods such as the machining by lathe, casting forming, injection molded, punching press, model casting, mould forging produced such as complex-shaped industrial parts (hereinafter referred to as workpiece) such as various gears (such as large gear in the wind-driven generator of packing into etc. etc.), relate in particular to a kind of be devoted to can be easily to the periphery edge of two faces in the surperficial back side of workpiece or the processing unit (plant) that inner peripheral section carries out deburring, chamfer machining etc.
Background technology
The workpiece that the methods such as the machining by lathe, casting forming, injection molded, punching press, model casting, mould forging produce can produce the redundance that is called as " burr " in its periphery edge or inner peripheral section.Therefore, after manufacturing, carry out deburring such as flexible instruments such as using brush wheel, wire wheel.
In addition, the contour shape according to workpiece carries out chamfer machining to surface of the work.In addition, in the time end face of workpiece etc. need to being finish-machined to certain machined surface precision, the cutting elements such as use side milling cutter, rotary file, rose reamer carry out fine finishining.
Yet this device in the past all is to make cutting element according to moving to process according to pre-set orbit informations such as model workpiece, and all workpiece are all carried out unified cutting.
At this moment, when setting above-mentioned orbit information, must set many programmed point along the contour shape of above-mentioned model workpiece, and obtain their coordinate figure, need to expend more labour and long activity duration.
Therefore, applicant of the present invention has proposed following patent documentation 1 disclosed " servo-actuated processing unit (plant) " and following patent documentation 2 disclosed " processing unit (plant) ", and has submitted application to.According to these devices, can not be subject to the impact of deviation etc. of the contour shape of workpiece, the operation that does not need to input, store complicated orbit information, less expensive, and do not need complicated control just can carry out desired processing.
Yet, the problem below in patent documentation 1 disclosed " servo-actuated processing unit (plant) " and patent documentation 2 disclosed " processing unit (plant) ", all existing.
For example, when carrying out deburring, chamfer machining in the tooth section to various gears, need to process two faces of gear.In order to utilize processing unit (plant) in the past to carry out this processing, need to be after the processing of the one side side that finishes gear, with the gear upset and arrange.Therefore, processing need to expend long activity duration and more labour, need to improve.
In addition, comprise in the workpiece such as large gear in the wind-driven generator of packing into etc., also need to carry out desired deburring, chamfer machining for this large gear.Yet, in processing unit (plant) in the past, exist and can not tackle the problem of this large gear.
Therefore, for addressing the above problem, applicant of the present invention has proposed following patent documentation 3 disclosed " processing unit (plant) ", and has submitted application to.
Patent documentation 1: Japanese patent laid-open 5-200655 communique
Patent documentation 2: Japanese patent laid-open 11-197930 communique
Patent documentation 3: international disclosing No. 2010/023764
There are the following problems for above-mentioned structure in the past.
That is, the processing unit (plant) of record adopts the structure of directly utilizing cylinder to make the large gear rotation in the patent documentation 3.Yet, because gear is heavier and mirror finish has been carried out on its surface, therefore, there is cylinder idle running, can not make gear with the possibility of stable state rotation.Under the affected situation of stable rotation of gear, the problem of the processing such as chamfer machining can not be correctly carried out in existence.
Summary of the invention
The present invention does in view of above-mentioned technical problem, its purpose is to provide a kind of processing unit (plant), this processing unit (plant) can be easily carries out deburring, chamfer machining to two faces of for example gear, in addition, for large gear, also can make its not rotation with dallying, can carry out desired deburring, chamfer machining with higher precision.
For achieving the above object, the feature of the processing unit (plant) of the technical scheme 1 of the present application is to comprise: the workpiece maintaining part of holding workpiece; Act on above-mentioned workpiece maintaining part and make the workpiece maintaining part spinner member of its rotation; And the processing machine that arranges in the mode relative with the above-mentioned workpiece that remains in above-mentioned workpiece maintaining part.
In addition, the processing unit (plant) of technical scheme 2 is processing unit (plant)s of record in the technical scheme 1, it is characterized in that, above-mentioned workpiece maintaining part has be used to the clamping device that keeps above-mentioned workpiece and comprises the revolving force transfer part of the revolving force that transmits above-mentioned workpiece maintaining part spinner member, above-mentioned workpiece maintaining part spinner member has the cylinder of rotation by the power source driving, by making this cylinder and above-mentioned revolving force transfer part butt, make above-mentioned workpiece maintaining part rotation.
In addition, the processing unit (plant) of technical scheme 3 is processing unit (plant)s of record in the technical scheme 2, it is characterized in that, has carried out anti-skidding processing to above-mentioned revolving force transfer part with face above-mentioned cylinder butt.
In addition, the processing unit (plant) of technical scheme 4 is each processing unit (plant)s of putting down in writing in technical scheme 1～technical scheme 3, it is characterized in that, above-mentioned processing machine is by base station, machine component, press element and profile element consist of, above-mentioned machine component is located at above-mentioned base station, can be along freely advancing and retreat towards the direction of above-mentioned workpiece, and has a machining tool that carries out regulation processing in the face side of above-mentioned workpiece and rear side, above-mentioned press element with above-mentioned machine component towards pressing towards the direction of above-mentioned workpiece, above-mentioned profile element is located at above-mentioned machine component, by consisting of corresponding to the surface of the work side profiling member of the face side of above-mentioned workpiece with corresponding to the back of work side profiling member of the rear side of workpiece, by with above-mentioned workpiece butt, can copy the shape of workpiece to make above-mentioned machine component advance and retreat.
In addition, the processing unit (plant) of technical scheme 5 is processing unit (plant)s of record in the technical scheme 4, it is characterized in that above-mentioned machine component comprises corresponding to the surface of the work side machining tool of the face side of above-mentioned workpiece with corresponding to the back of work side machining tool of the rear side of above-mentioned workpiece.
In addition, the processing unit (plant) of technical scheme 6 is processing unit (plant)s of record in the technical scheme 5, it is characterized in that, above-mentioned surface of the work side machining tool and back of work side machining tool are arranged at respectively with the side in 180 ° of relative both sides on the processing head that shares, above-mentioned surface of the work side profiling member and back of work side profiling member be located at above-mentioned surface of the work side machining tool and back of work side machining tool near.
In addition, the processing unit (plant) of technical scheme 7 is processing unit (plant)s of record in the technical scheme 5, it is characterized in that, above-mentioned surface of the work side machining tool and back of work side machining tool are arranged at respectively on the processing head that split arranges, above-mentioned surface of the work side profiling member and back of work side profiling member be located at above-mentioned surface of the work side machining tool and back of work side machining tool near.
In addition, the processing unit (plant) of technical scheme 8 is processing unit (plant)s of record in the technical scheme 4, it is characterized in that, above-mentioned machine component has the single machining tool that carries out regulation processing in face side and the rear side of workpiece, the rotor shaft direction of above-mentioned machining tool is the direction with the axial quadrature of above-mentioned workpiece maintaining part spinner member, and above-mentioned surface of the work side profiling member and back of work side profiling member are arranged at respectively the side in the relative both sides of above-mentioned machining tool.
In addition, the processing unit (plant) of technical scheme 9 is each processing unit (plant)s of putting down in writing in technical scheme 4～technical scheme 8, it is characterized in that, on above-mentioned base station, be provided with the horizontal slip member with energy along the mode of freely advancing and retreat towards the direction of above-mentioned workpiece, on this horizontal slip member, be provided with in the mode that can move up and down and slide up and down workpiece, slide up and down member at this and be provided with other horizontal slip members, above-mentioned machine component is arranged to and can be moved along the direction towards workpiece on these other horizontal slip members.
In addition, the processing unit (plant) of technical scheme 10 is each processing unit (plant)s of putting down in writing in technical scheme 1～technical scheme 9, it is characterized in that, above-mentioned workpiece forms hollow shape, above-mentioned processing machine is arranged in the hollow part of above-mentioned workpiece, utilizes above-mentioned processing machine that interior all sides of the hollow part of above-mentioned workpiece are processed.
As mentioned above, according to the processing unit (plant) of the technical scheme 1 of the present application, owing to be provided with the workpiece maintaining part that keeps above-mentioned workpiece, therefore, can utilize above-mentioned workpiece maintaining part to keep reliably above-mentioned workpiece.In addition, since be provided with the workpiece maintaining part spinner member that makes above-mentioned workpiece maintaining part rotation, therefore, the above-mentioned workpiece rotating that above-mentioned workpiece maintaining part is kept, for the large structures such as large gear such as wind-driven generator, also can effectively tackle.
In addition, because the processing unit (plant) of technical scheme 2 is processing unit (plant)s of record in the technical scheme 1, it is characterized in that, above-mentioned workpiece maintaining part has be used to the clamping device that keeps above-mentioned workpiece and comprises the revolving force transfer part of the revolving force that transmits above-mentioned workpiece maintaining part spinner member, above-mentioned workpiece maintaining part spinner member has the cylinder of rotation by the power source driving, by making this cylinder and above-mentioned revolving force transfer part butt, make above-mentioned workpiece maintaining part rotation, therefore, can realize reliably above-mentioned effect.
In addition, because the processing unit (plant) of technical scheme 3 is processing unit (plant)s of record in the technical scheme 2, it is characterized in that, carried out anti-skidding processing to above-mentioned revolving force transfer part with face above-mentioned cylinder butt, therefore, can realize more reliably above-mentioned effect.
In addition, because the processing unit (plant) of technical scheme 4 is each processing unit (plant)s of putting down in writing in technical scheme 1～technical scheme 3, it is characterized in that, above-mentioned processing machine is by base station, machine component, press element and profile element consist of, above-mentioned machine component is located at above-mentioned base station, can be along freely advancing and retreat towards the direction of above-mentioned workpiece, and has a machining tool that carries out regulation processing in the face side of above-mentioned workpiece and rear side, above-mentioned press element with above-mentioned machine component towards pressing towards the direction of above-mentioned workpiece, above-mentioned profile element is located at above-mentioned machine component, by consisting of corresponding to the surface of the work side profiling member of the face side of above-mentioned workpiece with corresponding to the back of work side profiling member of the rear side of workpiece, by with above-mentioned workpiece butt, can copy the shape of workpiece to make above-mentioned machine component advance and retreat, therefore, can be easily two faces in the surperficial back side of workpiece be carried out desired processing.
In addition, because the processing unit (plant) of technical scheme 5 is processing unit (plant)s of record in the technical scheme 4, it is characterized in that, above-mentioned machine component comprises corresponding to the surface of the work side machining tool of the face side of above-mentioned workpiece with corresponding to the back of work side machining tool of the rear side of above-mentioned workpiece, therefore, can obtain reliably above-mentioned effect.
In addition, because the processing unit (plant) of technical scheme 6 is processing unit (plant)s of record in the technical scheme 5, it is characterized in that, above-mentioned surface of the work side machining tool is arranged at respectively with the side in 180 ° of relative both sides on the processing head that shares with back of work side machining tool, above-mentioned surface of the work side profiling member and back of work side profiling member be located at above-mentioned surface of the work side machining tool and back of work side machining tool near, therefore, can share processing head, thereby can obtain above-mentioned effect with simple reliable in structure ground.
In addition, because the processing unit (plant) of technical scheme 7 is processing unit (plant)s of record in the technical scheme 5, it is characterized in that, above-mentioned surface of the work side machining tool and back of work side machining tool are arranged at respectively the processing head that split arranges, above-mentioned surface of the work side profiling member and back of work side profiling member be located at above-mentioned surface of the work side machining tool and back of work side machining tool near, therefore, can processing head be set with state independently, can face side and the rear side both sides of workpiece be processed simultaneously, thereby can shorten the time that machining needs.
In addition, because the processing unit (plant) of technical scheme 8 is processing unit (plant)s of record in the technical scheme 4, it is characterized in that, above-mentioned machine component has the single machining tool that carries out regulation processing in face side and the rear side of workpiece, the rotor shaft direction of above-mentioned machining tool is the direction with the axial quadrature of above-mentioned workpiece maintaining part spinner member, above-mentioned surface of the work side profiling member and back of work side profiling member are arranged at respectively the side in the relative both sides of above-mentioned machining tool, therefore, face side and face side at workpiece can share machining tool, correspondingly can simplify by implementation structure.
In addition, because the processing unit (plant) of technical scheme 9 is each processing unit (plant)s of putting down in writing in technical scheme 4～technical scheme 8, it is characterized in that, on above-mentioned base station, be provided with the first horizontal slip member with energy along the mode of freely advancing and retreat towards the direction of above-mentioned workpiece, on this first horizontal slip member, be provided with in the mode that can move up and down and slide up and down workpiece, slide up and down member at this and be provided with the second horizontal slip member, above-mentioned machine component is arranged to and can be moved along the direction towards workpiece on this second horizontal slip member, therefore, position adjustments on horizontal direction and the vertical direction is easier to, and can easily be positioned desired position.
In addition, because in the processing unit (plant) of technical scheme 10, above-mentioned workpiece forms hollow shape, above-mentioned processing machine is arranged in the hollow part of above-mentioned workpiece, therefore, can easily process interior all sides of the hollow part of above-mentioned workpiece.
Description of drawings
Fig. 1 is the figure of expression first embodiment of the invention, is the top view of structure of expression facing attachment, the state expression removes Surface Machining with the top board of main axle unit and accessory structure thereof, supporting frame etc. after.
Fig. 2 is the figure of expression first embodiment of the invention, is that partly cut-away with facing attachment is to represent the front view of its structure.
Fig. 3 is the figure of expression first embodiment of the invention, is the left view of structure of the beveler of expression facing attachment.
Fig. 4 is the figure of expression first embodiment of the invention, is the right view of structure of the beveler of expression facing attachment.
Fig. 5 is the figure of expression first embodiment of the invention, is the main shaft of upside of beveler of expression facing attachment and near the top view of structure thereof.
Fig. 6 is the figure of expression first embodiment of the invention, is the main shaft of upside of beveler of expression facing attachment and near the front view of structure thereof.
Fig. 7 is the figure of expression first embodiment of the invention, is the main shaft of upside of beveler of expression facing attachment and near the left view of structure thereof.
Fig. 8 is the figure of expression first embodiment of the invention, is the main shaft of downside of beveler of expression facing attachment and near the top view of structure thereof.
Fig. 9 is the figure of expression first embodiment of the invention, is the main shaft of downside of beveler of expression facing attachment and near the front view of structure thereof.
Figure 10 is the figure of expression first embodiment of the invention, is the main shaft of downside of beveler of expression facing attachment and near the left view of structure thereof.
Figure 11 is the figure of expression second embodiment of the invention, is the top view of structure of expression facing attachment, the state after expression removes the top board of supporting frame etc.
Figure 12 is the figure of expression second embodiment of the invention, is that partly cut-away with facing attachment is to represent the front view of its structure.
Figure 13 is the figure of expression second embodiment of the invention, is the left view of structure of the beveler of expression facing attachment.
Figure 14 is the figure of expression second embodiment of the invention, is the main shaft of beveler of expression facing attachment and near the top view of structure thereof.
Figure 15 is the figure of expression second embodiment of the invention, is the main shaft of beveler of expression facing attachment and near the front view of structure thereof.
Figure 16 is the figure of expression second embodiment of the invention, is the main shaft of beveler of expression facing attachment and near the left view of structure thereof.
Figure 17 is the figure of expression third embodiment of the invention, is the top view of structure of expression facing attachment, the state expression removes Surface Machining with the top board of main axle unit and accessory structure thereof, supporting frame etc. after.
Figure 18 is the figure of expression third embodiment of the invention, is that partly cut-away with facing attachment is to represent the front view of its structure.
Figure 19 is the figure of expression four embodiment of the invention, is the top view of structure of expression facing attachment, the state after expression removes the top board of supporting frame etc.
Figure 20 is the figure of expression four embodiment of the invention, is that partly cut-away with facing attachment is to represent the front view of its structure.
(symbol description)
1 workpiece maintaining part
7 gears (workpiece)
9 workholding components
17 motive force transfer
23 workpiece maintaining part spinner members
25 drive motors
27 head rolls
29 press pressure roller
30 bevelers (processing machine)
31 base stations
51 guide rails
53 slide up and down member
55 guiding elements
61 horizontal slip members
63 guide rails
65 guiding elements
67 rotary bodies
69 rotary bodies
71 chains
73 balance weights
75 Surface Machining main axle units
77 back sides processing main axle unit
79 Surface Machining throws
81 Surface Machining contact pilotages
87 back sides processing throw
89 back sides processing contact pilotage
99 diaxon main shaft chamfering unit
101 Surface Machining throws
103 back sides processing throw
107 Surface Machining contact pilotages
109 back sides processing contact pilotage
The specific embodiment
Below, referring to figs. 1 through Figure 10 the first embodiment of the present invention is described.In the present embodiment, show the example that the present application is applied to facing attachment, this facing attachment carries out chamfer machining to the inner peripheral section of two faces in the surperficial back side of the tooth section that is the inner tooth type gear as large gear workpiece, that for example be used in wind-driven generator.
At first, as shown in Figures 1 and 2, be provided with workpiece maintaining part 1.This workpiece maintaining part 1 adopts following structure.
At first, above-mentioned workpiece maintaining part 1 has supporting member 3 cylindraceous.Be provided with workpiece mounting section 5 in the upper surface of this supporting member 3 (face of upside among Fig. 2).This workpiece mounting section 5 is the plate-like members that form ring-type, and surface (face of upside among Fig. 2) mounting has the gear 7 as workpiece thereon.Said gear 7 is the large gears that are used in the inner tooth type of wind-driven generator, is formed with tooth 7b at the inner peripheral surface that is formed at central through hole 7a.
In addition, three places on the upper same circumference of the upper surface (face of upside among Fig. 2) of above-mentioned workpiece mounting section 5 are provided with workholding component 9.This workholding component 9 at first has the rest pad 11 of being located at above-mentioned workpiece mounting section's 5 upper surfaces (face of upside among Fig. 2).Upper surface (face of upside among Fig. 2) at this rest pad 11 is provided with not shown negative thread section.In addition, above above-mentioned rest pad 11, be provided with clamping components 13, surface (face of upside among Fig. 2) butt of the lower surface of these clamping components 13 front (central side of Fig. 1) (face of downside among Fig. 2) and said gear 7.Be provided with not shown through hole at this clamping components 13, clamping screw 15 passes this through hole and screws togather with the negative thread section of above-mentioned rest pad 11, by this, with said gear 7 be clipped in above-mentioned clamping components 13,13,13 and above-mentioned workpiece mounting section 5 between kept.
Lower side (downside among Fig. 2) at the outer peripheral face of above-mentioned supporting member 3 is provided with motive force transfer 17.This motive force transfer 17 is the plate-like members that form ring-type, and its surface is processed to concaveconvex shapes such as " pears skin shapes ".(downside among Fig. 2) is provided with base plate 21 across dividing plate 19 below above-mentioned motive force transfer 17.This base plate 21 also is the plate-like members that forms ring-type, thereon the vertical illustrated supporting member in front 3 that is provided with in surface (face of upside among Fig. 2).
In addition, be provided with the workpiece maintaining part the upper circumferential equally spaced many places of the lower surface (face of downside among Fig. 2) of above-mentioned base plate 21 (being along three circumferentially impartial places in the present embodiment) and rotate with guiding piece 20, this workpiece maintaining part rotation has towards the circular-arc recess of downside (downside among Fig. 2) opening with guiding piece 20.On the other hand, be equipped with the workpiece maintaining part rotation guide rail 22 of ring-type at ground plane 18.Above-mentioned workpiece maintaining part rotation is sticked in this workpiece maintaining part rotation guide rail 22 with guiding piece 20 with mobile state.
In addition, be provided with workpiece maintaining part spinner member 23 in the outside of above-mentioned workpiece maintaining part 1.Be provided with drive motor 25 at above-mentioned workpiece maintaining part spinner member 23.Rotating shaft at this drive motor 25 is connected with head roll 27, lower surface (face of downside among Fig. 2) butt of the motive force transfer 17 of this head roll 27 and above-mentioned workpiece maintaining part 1.
In addition, near the face that the arranges 18 vertical supporting members 24 that are provided with the above-mentioned drive motor 25.This supporting member 24 is by the vertical vertical component effect 24a of face 18 being set and from the upper end (upper end Fig. 2) of this vertical component effect 24a towards head roll 27 sides (right side among Fig. 2) the outstanding horizontal part 24b formation that forms flatly with above-mentioned.Be equipped with two parallel guide rails 26,26 at the vertical component effect 24a of above-mentioned supporting member 24 by head roll 27 1 sides.In addition, being provided with cylinder retaining member 28, respectively is two guiding elements 36,36,36,36 about this cylinder retaining member 28 is equipped with.Respectively be that two guiding elements 36,36,36,36 is with mobile state and above-mentioned two parallel guide rails 26,26 engagings about above-mentioned.By this, above-mentioned cylinder retaining member 28 is guided by above-mentioned guide rail 26,26 and can move.
In addition, on above-mentioned cylinder retaining member 28, be equipped with by pressure roller 29 in revolvable mode, should be disposed at the top (upside among Fig. 2) of above-mentioned head roll 27 across above-mentioned motive force transfer 17 by pressure roller 29.In addition, between the horizontal part 24b of above-mentioned supporting member 24 and above-mentioned cylinder retaining member 28, be inserted with spring member 32.Above-mentionedly under the effect of above-mentioned spring member 32, be crimped on the upper surface (face of upside among Fig. 2) of the motive force transfer 17 of above-mentioned workpiece maintaining part 1 by pressure roller 29, by this, the motive force transfer 17 of above-mentioned workpiece maintaining part 1 pressed towards head roll 27 sides.
Namely, the motive force transfer 17 of above-mentioned workpiece maintaining part 1 is clipped in above-mentioned head roll 27 and above-mentioned by between the pressure roller 29, when above-mentioned head roll 27 is rotated by above-mentioned drive motor 25 drivings, motive force transfer 17 rotations, and then 1 rotation of above-mentioned workpiece maintaining part.Above-mentioned head roll 27 and the above-mentioned pressure roller 29 of pressing form the structure that is difficult for each other slip with above-mentioned motive force transfer 17.This is above-mentioned by pressure roller 29 and above-mentioned motive force transfer 17 crimping owing to utilizing above-mentioned spring member 32 to make, the cause of by this motive force transfer 17 being pressed towards head roll 27 sides, in addition, also be because the surface of above-mentioned motive force transfer 17 forms the cause of concaveconvex shapes such as " pears skin shapes ".In addition, the rotation of above-mentioned workpiece maintaining part 1 is directed with the interaction between the recess of guiding piece 20 with guide rail 22 and the rotation of above-mentioned workpiece maintaining part by above-mentioned workpiece maintaining part rotation.
In addition, as shown in Figures 1 and 2, be provided with beveler 30 in the inboard of above-mentioned workpiece maintaining part 1.Below, the structure of this beveler 30 is elaborated.
At first, be provided with base station 31.This base station 31 has the base 33 of being located at ground plane 18, as shown in Figure 3, is equipped with pair of guide rails 35,35 across a pair of supporting member 34,34 on this base 33.On above-mentioned pair of guide rails 35,35, be provided with the first horizontal slip member 37 with slidable state.That is, about these the first horizontal slip member 37 lower face side two guiding elements 39,39,39,39 being installed respectively, respectively is that two guiding elements 39,39,39,39 engages with above-mentioned pair of guide rails 35,35 with mobile state about above-mentioned.
In addition, on the above-mentioned base 33 of above-mentioned base station 31, between above-mentioned pair of guide rails 35,35, be provided with driving mechanism 41.As shown in Figure 2, the ball-screw 45 that links by drive motor 43, with the rotating shaft of this drive motor 43 of this driving mechanism 41, the ball nut 47 that screws togather configuration with this ball-screw 45 consist of.Above the first illustrated horizontal slip member 37 be fixed in this ball nut 47.By this, by making drive motor 43 towards suitable direction rotation, the right and left of the first horizontal slip member 37 in Fig. 1, Fig. 2 moved up.
Be provided with supporting frame 49 in that above-mentioned the first horizontal slip member 37 is vertical, as shown in Figure 3, be equipped with pair of guide rails 51,51 at the front surface (side in left side among Fig. 2) of this supporting frame 49 with the state that extends along the above-below direction among Fig. 3.Be respectively arranged with in above-mentioned guide rail 51,51 front surface side and slide up and down member 53,53.As shown in Figure 3, be disposed at that the member 53 that slides up and down of upside is roughly U word shape among Fig. 3.Two guiding elements 55,55,55,55 respectively being installed above-mentioned about sliding up and down on the member 53, respectively is that two guiding elements 55,55,55,55 engages with above-mentioned guide rail 51,51 with mobile state about above-mentioned.
In addition, be disposed at that the member 53 that slides up and down of downside also adopts identical structure among Fig. 3.
In addition, such as Fig. 2 and shown in Figure 4, be provided with drive motor 57, be provided with ball-screw 59 in the direction with the axis direction quadrature of this drive motor 57.Be connected with respectively not shown bevel gear in the rotating shaft of above-mentioned drive motor 57 and the front end of above-mentioned ball-screw 59 (upside among Fig. 2), these two bevel gear engagements.In addition, utilize above-mentioned bevel gear that the rotation of the rotating shaft of above-mentioned drive motor 57 is changed 90 °, and this rotation is delivered to above-mentioned ball-screw 59.
Screw togather at this ball-screw 59 and to dispose not shown ball nut.This ball nut be connected be disposed at upside among Fig. 3 slide up and down member 53.By this, by making drive motor 57 rotation, can by ball nut make above-mentioned slide up and down member 53 in the drawings upper and lower move up.In addition, the member 53 that slides up and down that is disposed at downside among Fig. 3 is not driven by above-mentioned drive motor 57, and the height of its above-below direction in Fig. 3 is regulated, set by adjustment screw 60.Namely, be disposed at the upper end butt among the Fig. 3 that slides up and down member 53 and above-mentioned adjustment screw 60 of downside among Fig. 3, if make 60 rotations of above-mentioned adjustment screw so that its above-below direction in Fig. 3 is advanced and retreat, then correspondingly, be disposed at downside among Fig. 3 to slide up and down member 53 also mobile.
Be respectively arranged with the second horizontal slip member 61,61 at the above-mentioned member 53,53 that slides up and down.Structure about the second horizontal slip member 61 sides of being disposed at upside among Fig. 3 at first, is equipped with pair of guide rails 63,63 in above-mentioned member 53 sides that slide up and down.In addition, about the second horizontal slip member 61 sides, two guiding elements 65,65,65,65 are installed respectively.The guiding elements 65,65,65,65 that about above-mentioned respectively is two engages with above-mentioned pair of guide rails 63,26 with mobile state.In addition, as shown in Figure 2, slide up and down between member 53 and the second horizontal slip member 61 above-mentioned, by rotary body 67,69 and chain 71 balance weight 73 is installed.Under the effect of this balance weight 73, above-mentioned the second horizontal slip member 61 is in all the time by the state of the gear 7 side application of forces in (left side among Fig. 2) towards the place ahead.
In addition, about the structure of the second horizontal slip member 61 sides of being disposed at downside among Fig. 3 since be disposed at Fig. 3 in the structure of the second horizontal slip member 61 sides of upside identical, therefore, to same section mark same-sign among the figure and the description thereof will be omitted.
As shown in Figure 3, the second horizontal slip member 61 of upside is provided with Surface Machining main axle unit 75 in being disposed at figure, and the second horizontal slip member 61 of downside is provided with back side processing main axle unit 77 in being disposed at figure.Such as Fig. 5～shown in Figure 7, above-mentioned Surface Machining is provided with Surface Machining with throw 79 with main axle unit 75 in its lower face side.In addition, be attached with Surface Machining with contact pilotage 81 in above-mentioned Surface Machining with throw 79.Above-mentioned Surface Machining is installed by hold-down screw 85 with contact pilotage 81 and is fixed in erecting bed 83.
In addition, such as Fig. 8～shown in Figure 10, the processing of the above-mentioned back side with main axle unit 77 thereon face side be provided with back side processing usefulness throw 87.In addition, process with contact pilotage 89 at the back side that is attached with of above-mentioned back side processing with throw 87.The processing of the above-mentioned back side with contact pilotage 89 and above-mentioned Surface Machining with contact pilotage 83 similarly by hold-down screw 85 installations and be fixed in erecting bed 83.
In addition, above-mentioned Surface Machining drives and rotates by belt wheel 93, belt 95, belt wheel 97 driven motor 91 with main axle unit 75.In addition, back side processing is also identical with main axle unit 77 sides.In addition, under the effect of above-mentioned balance weight 73, above-mentioned the second horizontal slip member 61 and above-mentioned Surface Machining are in all the time by the state of the gear 7 side application of forces in (left side among Fig. 2) towards the place ahead with main axle unit 77 together with main axle unit 75, the processing of the above-mentioned back side.
Based on above structure its effect is described.
At first, gear 7 is arranged in the workpiece mounting section 5 of workpiece maintaining part 1.
Then, under the state of surface (surface of upside among Fig. 2) butt that makes three clamping components 13 and said gear 7, screw clamping screw 15, said gear 7 is remained in above-mentioned workpiece maintaining part 1.
Then, suitably rotate adjustment screw 60, finely tune the height that slides up and down member 53 and back side processing usefulness main axle unit 77 of downside among Fig. 2, make back side processing consistent with the height (above-below direction position among Fig. 2) of the rear side edge in 7 interior weeks of said gear with the height (above-below direction position among Fig. 2) of throw 87 front ends.
Then, drive motor 57 is driven so that among Fig. 2 the member 53 that slides up and down of upside move, by this, regulate above-mentioned Surface Machining with the height (above-below direction position among Fig. 2) of throw 79, make Surface Machining consistent with the height (above-below direction position among Fig. 2) of the face side edge in 7 interior weeks of said gear with the height (above-below direction position among Fig. 2) of throw 79 front ends.Simultaneously, drive driving mechanism 41, make the first horizontal slip member 37 towards the left side shifting of Fig. 2, by this, make by Surface Machining close and mobile towards the direction of gear 7 with the working position integral body centered by the main axle unit 77 with main axle unit 75, back side processing.Like this, make the Surface Machining face side edge butt in throw 79 and 7 interior weeks of said gear, and make the rear side edge butt of back side processing with throw 87 and 7 interior weeks of said gear.
Under this state, the drive motor 25 of workpiece maintaining part spinner member 23 is driven, utilize the interaction of the motive force transfer 17 of head roll 27 and above-mentioned workpiece maintaining part 1, make above-mentioned workpiece maintaining part 1 and said gear 7 rotations.Simultaneously, drive surfaces processing is processed the drive motor 91,91 of using main axle unit 77 with main axle unit 75 and the back side, and above-mentioned Surface Machining is rotated with throw 87 with throw 79 and the processing of the above-mentioned back side.By this, chamfer machining is carried out in face side edge and rear side edge to 7 interior weeks of said gear, under the effect of balance weight 73, when carrying out chamfer machining, make above-mentioned Surface Machining with the processing of throw 79 and the above-mentioned back side with throw 87 advance (towards the left side shifting of Fig. 2).
When utilizing above-mentioned Surface Machining to carry out the cutting of ormal weight with the processing of throw 79 and the above-mentioned back side with the face side edge in 87 pairs of 7 interior weeks of said gear of throw and rear side edge, Surface Machining is processed the inner peripheral surface butt of using contact pilotage 89 and said gear 7 with contact pilotage 81 and the back side, can limiting surface processing use throw 79 and the above-mentioned back side to process the excessive cutting of using throw 87.Apply this effect by the complete cycle in 7 interior weeks of gear, can carry out quantitative chamfer machining to face side edge and the rear side edge in 7 interior weeks of said gear.
According to above present embodiment, can play following effect.
At first and since be provided with in the inboard of gear 7 Surface Machining with main axle unit 75 and back side processing with main axle unit 77, therefore, can carry out simultaneously to the chamfer machining of the face side edge in interior week of said gear 7 and to the chamfer machining of rear side edge.
In addition, because Surface Machining is set as by drive motor 57 driving ball-screws, 59 rotations with main axle unit 75 and moves up at upper and lower, and back side processing also can utilize adjustment screw 60 to regulate the position of above-below direction with main axle unit 77, therefore, can corresponding to the thickness of said gear 7, easily change above-mentioned Surface Machining is used main axle unit 77 with main axle unit 75 and the processing of the above-mentioned back side position.
In addition, under the situation of present embodiment, owing to be not to make head roll 27 and directly act on gear 7 by pressure roller 29 to make gear 7 rotations, make gear 7 rotations but make head roll 27 and act on the motive force transfer 17 of having taked the regulation non-skid feature by pressure roller 29, therefore, can not make head roll 27 and by pressure roller 29 idle running, can make reliably gear 7 rotations.Therefore, even if are large gears for wind-driven generator etc. such as said gear 7, also can carry out reliably the chamfer machining of its inner peripheral section and deburring etc.
In addition, owing to above-mentionedly under the effect of spring member 32, be crimped on above-mentioned motive force transfer 17 by pressure roller 29, so that above-mentionedly by pressure roller 29 above-mentioned motive force transfer 17 is pressed towards above-mentioned head roll 27 sides, therefore, can obtain reliably above-mentioned effect.
In addition, in the present embodiment since said gear 7 by the clamping components 13,13 of workpiece maintaining part 1,13 and workpiece mounting section 5 clamp, and be held with screw 15,15,15 fixing, therefore, said gear 7 is fixed reliably and is kept.
Then, with reference to Figure 11 to Figure 16 the second embodiment of the present invention is described.In the present embodiment, also show the example that the present application is applied to facing attachment, this facing attachment carries out chamfer machining to the inner peripheral section of two faces in the surperficial back side of the 7b of tooth section that is inner tooth type gear 7 as large gear workpiece, that for example be used in wind-driven generator.
At first, identical with the situation of above-mentioned the first embodiment, such as Figure 11 and shown in Figure 12, also be provided with workpiece maintaining part 1 and workpiece maintaining part spinner member 23 in the present embodiment.
In addition, the structure of this workpiece maintaining part 1 and workpiece maintaining part spinner member 23 is identical with structure in above-mentioned the first embodiment, to same section mark same-sign among the figure and the description thereof will be omitted.
In addition, identical with the situation of above-mentioned the first embodiment, in the present embodiment, also be provided with beveler 30 in the inboard of above-mentioned workpiece maintaining part 1.Below be elaborated.
At first, be provided with base station 31, be provided with driving mechanism 41 at this base station 31.In addition, at the vertical supporting frames 49 that are provided with of the first horizontal slip member 37 of above-mentioned base station 31.Identical with the situation of above-mentioned the first embodiment, be provided with at this supporting frame 49: guide rail 51,51; And be arranged on the guide rail 51,51 with mobile state, utilize drive motor 57 and ball-screw 59 and the mobile member 53 that slides up and down.Under the situation of present embodiment, only arrange one and slide up and down member 53.In addition, identical with the situation of above-mentioned the first embodiment, slide up and down member 53 at this and be provided with the second horizontal slip member 61.
As shown in figure 12, diaxon main shaft chamfering unit 99 is installed in the place ahead of above-mentioned the second horizontal slip member 61.Such as Figure 13～shown in Figure 16, Surface Machining is installed in above-mentioned diaxon main shaft chamfering unit 99 to be driven with throw 103 driven motor 105 with throw 101, back side processing and rotates with throw 103, above-mentioned Surface Machining with throw 101, back side processing.In addition, being separately installed with Surface Machining near above-mentioned Surface Machining is processed with throw 103 with throw 101, the back side processes with contact pilotage 109 with contact pilotage 107, the back side.Above-mentioned Surface Machining with the processing of contact pilotage 107, the back side with contact pilotage 109 by hold-down screw 113 installations and be fixed in erecting bed 111.
In addition, other structure is identical with the situation of above-mentioned the first embodiment, and also the description thereof will be omitted to same section mark same-sign among the figure.
Based on above structure its effect is described.
At first, the situation with above-mentioned the first embodiment keeps gear 7 in workpiece maintaining part 1 in the same manner.
Shown in the solid line among Figure 12, chamfer machining for the face side edge of carrying out 7 interior weeks of said gear, driving driving mechanism 41 makes the first horizontal slip member 37 towards the left side shifting of Figure 12, and drive motor 57 is driven, make to slide up and down member 53 and above-mentioned diaxon main shaft chamfering unit 99 and move along above-below direction among Figure 12, so that Surface Machining is with the face side edge butt of throw 101 with 7 interior weeks of said gear.
Under this state, the drive motor 25 of workpiece maintaining part spinner member 23 is driven, make in the same manner above-mentioned workpiece maintaining part 1 and said gear 7 rotations with the situation of above-mentioned the first embodiment.Simultaneously, drive the drive motor 105 of diaxon main shaft chamfering unit 99, above-mentioned Surface Machining is rotated with throw 101.By this, carry out the chamfer machining of the face side edge in 7 interior weeks of said gear.
At this moment, above-mentioned diaxon main shaft chamfering unit 99 by the inner peripheral section side application of force towards above-mentioned gear 7, by this, can utilize above-mentioned Surface Machining to carry out chamfer machining with throw 101 under the effect of balance weight 73.Then, when utilizing above-mentioned Surface Machining to carry out the cutting of ormal weight with the face side edge in 101 pairs of 7 interior weeks of said gear of throw, Surface Machining can be processed the excessive cutting of using throw 101 by limiting surface with the inner peripheral surface butt of contact pilotage 107 with said gear 7.Apply this effect by the complete cycle in 7 interior weeks of said gear, can carry out quantitative chamfer machining to the face side edge in 7 interior weeks of said gear.
Then, carry out the chamfer machining of the rear side edge in 7 interior weeks of said gear.At first, drive above-mentioned driving mechanism 41, make above-mentioned the first horizontal slip member 37 towards the right side shifting of Figure 12, remove Surface Machining is used the face side edge in contact pilotage 107 and above-mentioned 7 interior weeks of workpiece with throw 101 and Surface Machining butt.Then, drive motor 57 is driven so that slide up and down member 53 and above-mentioned diaxon main shaft chamfering unit 99 in Figure 12 after the lower side shifting, drive above-mentioned driving mechanism 41, make above-mentioned the first horizontal slip member 37 towards the right side shifting of Figure 12, shown in the imaginary line among Figure 12, make the rear side edge butt of back side processing with throw 103 and 7 interior weeks of said gear.
Under this state, the drive motor 25 of above-mentioned workpiece maintaining part spinner member 23 is rotated so that said gear 7 is rotated, and drive the drive motor 105 of above-mentioned diaxon main shaft chamfering unit 99, so that the processing of the above-mentioned back side is rotated with throw 103.By this, carry out the chamfer machining of the rear side edge in 7 interior weeks of said gear.This moment, also the situation with the chamfer machining of the face side edge in 7 interior weeks of said gear was identical, under the effect of above-mentioned balance weight 73, above-mentioned diaxon main shaft chamfering unit 99 and the processing of the above-mentioned back side use throw 103 by the inner peripheral section side application of force towards above-mentioned gear 7, when the chamfer machining of ormal weight has been carried out in the rear side edge in 7 interior weeks of said gear, back side processing limits excessive chamfer machining with the inner peripheral surface butt of contact pilotage 109 with said gear.
According to above present embodiment, can play following effect.
At first, can easily carry out to the chamfer machining of the edge of the face side in interior week of gear 7 and to these two processing of chamfer machining of the edge of rear side.This is owing to adopted following structure: adopt diaxon main shaft chamfering unit 99, only by this diaxon main shaft chamfering unit 99 is suitably slided to place assigned position on above-below direction, just can carry out to the chamfer machining of the edge of the face side of gear 7 with to these two processing of chamfer machining of the edge of rear side.
In addition, the situation of the present embodiment also situation with above-mentioned the first embodiment is identical, owing to be not to make head roll 27 and directly act on gear 7 by pressure roller 29 to make gear 7 rotations, make gear 7 rotations but make head roll 27 and act on the motive force transfer 17 of having taked the regulation non-skid feature by pressure roller 29, therefore, can not make head roll 27 and by pressure roller 29 idle running, can make reliably gear 7 rotations.Therefore, even if are large gears for wind-driven generator etc. such as said gear 7, also can carry out reliably the chamfer machining of its inner peripheral section and deburring etc.
Then, with reference to Figure 17 and Figure 18 the 3rd embodiment of the present invention is described.
At above-mentioned the first embodiment, in the second embodiment, show the example that the present application is applied to facing attachment, this facing attachment is to as workpiece, the large gear that for example is used in wind-driven generator is that the inner peripheral section of two faces in the surperficial back side of the tooth section of inner tooth type gear carries out chamfer machining, but in the present embodiment, show the example that the present application is applied to following facing attachment, this facing attachment is to as workpiece, the large gear that for example is used in wind-driven generator is that chamfer machining is carried out in the periphery edge of two faces in the surperficial back side of the tooth section of external tooth type gear.
In addition, the structure of the facing attachment of the structure of the facing attachment of present embodiment and above-mentioned the first embodiment is roughly the same, and therefore, also the description thereof will be omitted to same section mark same-sign among the figure.
At first, such as Figure 17 and shown in Figure 180, at the gear 7 of workpiece maintaining part 1 maintenance as workpiece.This gear 7 is large gears of external tooth type, is formed with tooth 7b at outer peripheral face, is formed with through hole 7a in central authorities.Under the situation of present embodiment, also utilize workholding component 9,9,9 that said gear 7 is remained in above-mentioned workpiece maintaining part 1, but because said gear 7 is gears of external tooth type, therefore, the structure of above-mentioned workholding component 9, different from the situation of the position relationship of said gear 7 and the first embodiment.That is, such as Figure 17 and shown in Figure 180, above-mentioned workholding component 9,9,9 rest pad 11,11,11 adopt the inside and outside structure reverse with the situation of above-mentioned the first embodiment, the second embodiment in the mode corresponding with the gear 7 of external tooth type.
In addition, under the situation of present embodiment, said gear 7 is large gears of external tooth type, is formed with tooth 7b at outer peripheral face.Therefore, for the tooth 7b to this outer peripheral face carries out chamfer machining etc., in the arranged outside of workpiece maintaining part 1 beveler 30 is arranged.
In addition, the structure of the beveler 30 in the structure of above-mentioned beveler 30 and above-mentioned the first embodiment is identical, therefore, and to same section mark same-sign among the figure and the description thereof will be omitted.
The facing attachment of present embodiment also plays the effect roughly the same with the situation of above-mentioned the first embodiment, but carries out on this aspect of quantitative chamfer machining different in face side edge and rear side edge to gear 7 peripheries.
Utilize above-mentioned present embodiment also can play the effect roughly the same with above-mentioned the first embodiment.
But, as mentioned above, the processing unit (plant) of present embodiment is the device that the outer circumferential side edge to said gear 7 processes.
Then, with reference to Figure 19 and Figure 20 the 4th embodiment of the present invention is described.
Identical with the situation of above-mentioned the 3rd embodiment, in the present embodiment, also show the example that the present application is applied to following facing attachment, this facing attachment carries out chamfer machining to the periphery edge of two faces in the surperficial back side of the 7b of tooth section that is external tooth type gear 7 as large gear workpiece, that for example be used in wind-driven generator.
In addition, the structure of the facing attachment of the structure of the facing attachment of present embodiment and above-mentioned the second embodiment is roughly the same, and therefore, also the description thereof will be omitted to same section mark same-sign among the figure.
At first, such as Figure 19 and shown in Figure 20, at the gear 7 of workpiece maintaining part 1 maintenance as workpiece.This gear 7 is large gears of external tooth type, is formed with tooth 7b at outer peripheral face, is formed with through hole 7a in central authorities.Under the situation of present embodiment, also utilize workholding component 9,9,9 that said gear 7 is remained in above-mentioned workpiece maintaining part 1, but because said gear 7 is gears of external tooth type, therefore, the structure of above-mentioned workholding component 9, different from the situation of the position relationship of said gear 7 and the second embodiment.That is, such as Figure 19 and shown in Figure 20, above-mentioned workholding component 9,9,9 rest pad 11,11,11 adopt the inside and outside structure reverse with the situation of above-mentioned the first embodiment, the second embodiment in the mode corresponding with the gear 7 of external tooth type.
In addition, under the situation of present embodiment, said gear 7 is large gears of external tooth type, is formed with tooth 7b at outer peripheral face.Therefore, for the tooth 7b to this outer peripheral face carries out chamfer machining etc., in the arranged outside of workpiece maintaining part 1 beveler 30 is arranged.
In addition, the structure of the beveler 30 in the structure of above-mentioned beveler 30 and above-mentioned the second embodiment is identical, therefore, and to same section mark same-sign among the figure and the description thereof will be omitted.
The facing attachment of present embodiment also plays the effect roughly the same with the situation of above-mentioned the second embodiment, but carries out on this aspect of quantitative chamfer machining different in face side edge and rear side edge to gear 7 peripheries.
Utilize above-mentioned present embodiment also can play the effect roughly the same with above-mentioned the second embodiment.
But, as mentioned above, the processing unit (plant) of present embodiment is the device that the outer circumferential side edge to said gear 7 processes.
In addition, the present invention is not limited to the structure of above-mentioned the first embodiment～the 4th embodiment.
At first, in above-mentioned the first embodiment～the 4th embodiment, the quantity of the workholding component 9 of workpiece maintaining part 1 is three, but also can consider to arrange in addition the workholding component 9 of various quantity.
In addition, in above-mentioned the first embodiment～the 4th embodiment, above-mentioned workholding component 9 has adopted and has utilized clamping screw 15 with the structure of clamping components 13 towards the above-mentioned gear 7 side application of forces, but also can consider to adopt other various structures.For example, in the time of also can considering to make bar to rotate, its end is with the structure of clamping components towards the above-mentioned gear 7 side application of forces.
In addition, in above-mentioned the first embodiment～the 4th embodiment, the surface of the motive force transfer 17 of workpiece maintaining part 1 is processed to concaveconvex shapes such as " pears skin shapes ", make by this head roll 27, do not dally by pressure roller 29 and above-mentioned motive force transfer 17, but can consider the whole bag of tricks for the surface treatment of above-mentioned motive force transfer 17.For example, can consider to come anti-skidding at higher members of coefficient of friction such as the surface of above-mentioned motive force transfer 17 attaching rubber sheets, or form tooth bar on the surface of above-mentioned motive force transfer 17, and with gear replace above-mentioned head roll 27, by pressure roller 29.
In addition, in above-mentioned the first embodiment～the 4th embodiment, the supporting member 3 of workpiece maintaining part 1 forms drum, but also can consider to form other various shapes, structure, for example can consider to use a plurality of cylindrical components.
In addition, in above-mentioned the first embodiment～the 4th embodiment, Surface Machining is parallel with the direction of rotation as the gear 7 of workpiece with the direction of instrument 101 and the rotating shaft of back side machining tool 103 with the Surface Machining of throw 87, diaxon main shaft chamfering unit 99 with the back side processing of main axle unit 77 with throw 79, back side processing with the Surface Machining of main axle unit 75, but also can consider to make the direction of rotating shaft of machining tool and the direction of rotation quadrature of said gear 7.In addition, when adopting this structure, also can consider in each the opposite side that clips above-mentioned machining tool contact pilotage to be set.
In addition, in above-mentioned the first embodiment and the 3rd embodiment, be provided with two and slide up and down member 53,53, this wherein, the rotation of member 53 by ball-screw 59 that slide up and down of only being located at upside moves up and down, but also can consider to make the member 53 that slides up and down of being located at downside also to move up and down by the rotation of above-mentioned ball-screw 59.At this moment, also be connected with the ball nut that screws togather with above-mentioned ball-screw 59 on the member 53 being located at sliding up and down of downside, the screw thread of this ball nut is with to be fixed in the hand of spiral that slides up and down the ball nut on the member 53 of being located at upside opposite, by making above-mentioned ball-screw 59 towards suitable direction rotation, can make a pair of slide up and down member 53,53 together towards mutually away from direction move.
In addition, in above-mentioned the first embodiment, the second embodiment, the situation of carrying out chamfer machining take the inner peripheral section to the two sides of inner tooth type large gear is illustrated as example, in above-mentioned the 3rd embodiment, the 4th embodiment, be illustrated as an example of the situation of the periphery edge on the two sides of external tooth type large gear being carried out chamfer machining example, but be not limited to this large gear, also can imagine other various members.
In addition, the kind of processing also is not limited to chamfer machining, equally also can be applicable to deburring, fine finishining etc.
At first, the structure of diagram each several part only is illustration, is not limited thereto.
The present invention relates to a kind of to the methods such as the machining by lathe, casting forming, injection molded, punching press, model casting, mould forging produce carry out deburring, chamfer machining etc. such as complex-shaped industrial parts (hereinafter referred to as workpiece) such as various gears the time processing unit (plant) that uses, relate in particular to a kind of processing unit (plant) of being devoted to also can effectively carry out for large gear desired processing, this processing unit (plant) is such as the deburring, the chamfer machining that are applicable to the middle large gears that use such as wind-driven generator.
Claims (10)
1. a processing unit (plant) is characterized in that, comprising:
The workpiece maintaining part of holding workpiece;
Act on described workpiece maintaining part and make the workpiece maintaining part spinner member of its rotation; And
The processing machine that arranges in the mode relative with the described workpiece that remains in described workpiece maintaining part.
2. processing unit (plant) as claimed in claim 1 is characterized in that,
Described workpiece maintaining part has be used to the clamping device that keeps described workpiece and comprises the revolving force transfer part of the revolving force that transmits described workpiece maintaining part spinner member,
Described workpiece maintaining part spinner member has the cylinder that is rotated by the power source driving, by making this cylinder and described revolving force transfer part butt, makes described workpiece maintaining part rotation.
3. processing unit (plant) as claimed in claim 2 is characterized in that,
Carried out anti-skidding processing to described revolving force transfer part with face described cylinder butt.
4. such as each described processing unit (plant) in the claims 1 to 3, it is characterized in that,
Described processing machine comprises base station, machine component, press element and profile element, described machine component is located at described base station, can be along freely advancing and retreat towards the direction of described workpiece, and has a machining tool that carries out regulation processing in the face side of described workpiece and rear side, described press element with described machine component towards pressing towards the direction of described workpiece, described profile element is located at described machine component, by consisting of corresponding to the surface of the work side profiling member of the face side of described workpiece with corresponding to the back of work side profiling member of the rear side of workpiece, described profile element by with described workpiece butt, can copy the shape of workpiece to make described machine component advance and retreat.
5. processing unit (plant) as claimed in claim 4 is characterized in that,
Described machine component comprises corresponding to the surface of the work side machining tool of the face side of described workpiece with corresponding to the back of work side machining tool of the rear side of described workpiece.
6. processing unit (plant) as claimed in claim 5 is characterized in that,
Described surface of the work side machining tool and back of work side machining tool are arranged at respectively with the side in 180 ° of relative both sides on the processing head that shares, described surface of the work side profiling member and back of work side profiling member be located at described surface of the work side machining tool and back of work side machining tool near.
7. processing unit (plant) as claimed in claim 5 is characterized in that,
Described surface of the work side machining tool and back of work side machining tool are arranged at respectively the processing head that split arranges, described surface of the work side profiling member and back of work side profiling member be located at described surface of the work side machining tool and back of work side machining tool near.
8. processing unit (plant) as claimed in claim 4 is characterized in that,
Described machine component has the single machining tool that carries out regulation processing in face side and the rear side of workpiece, the rotor shaft direction of described machining tool is the direction with the axial quadrature of described workpiece maintaining part spinner member, and described surface of the work side profiling member and back of work side profiling member are arranged at respectively the side in the relative both sides of described machining tool.
9. such as each described processing unit (plant) in the claim 4 to 8, it is characterized in that,
On described base station, be provided with the first horizontal slip member with energy along the mode of freely advancing and retreat towards the direction of described workpiece, on this first horizontal slip member, be provided with in the mode that can move up and down and slide up and down workpiece, slide up and down member at this and be provided with the second horizontal slip member, described machine component is arranged to and can be moved along the direction towards workpiece on this second horizontal slip member.
10. such as each described processing unit (plant) in the claim 1 to 9, it is characterized in that,
Described workpiece forms hollow shape,
Described processing machine is arranged in the hollow part of described workpiece,
Utilize described processing machine that interior all sides of the hollow part of described workpiece are processed.
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| CN201110230309.6A CN102909555B (en) | 2011-08-05 | 2011-08-05 | Processing unit (plant) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108890503A (en) * | 2018-07-23 | 2018-11-27 | 石英权 | A kind of motor housing medial surface roughing pre-processing device |
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| JPH11197930A (en) * | 1998-01-05 | 1999-07-27 | Senjo Seiki Kk | Working device |
| CN2477306Y (en) * | 2001-01-13 | 2002-02-20 | 宝鸡县虢西环境工程机械厂 | Tooth end edge-grinding and-chamfering machine for spiral bevel gear |
| US20050207858A1 (en) * | 2004-03-19 | 2005-09-22 | Klingelnberg Gmbh | Bevel gear cutting machine for chamfering and/or deburring edges on the teeth of a bevel gear |
| US20110044777A1 (en) * | 2008-09-01 | 2011-02-24 | Takeshi Senjo | Working device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH11197930A (en) * | 1998-01-05 | 1999-07-27 | Senjo Seiki Kk | Working device |
| CN2477306Y (en) * | 2001-01-13 | 2002-02-20 | 宝鸡县虢西环境工程机械厂 | Tooth end edge-grinding and-chamfering machine for spiral bevel gear |
| US20050207858A1 (en) * | 2004-03-19 | 2005-09-22 | Klingelnberg Gmbh | Bevel gear cutting machine for chamfering and/or deburring edges on the teeth of a bevel gear |
| US20110044777A1 (en) * | 2008-09-01 | 2011-02-24 | Takeshi Senjo | Working device |
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